ESAB SabreCut Cylinder Regulators Instruction manual

OPERATING INSTRUCTIONS for
0558012094
Aug, 2013
CYLINDER REGULATORS
Heavy
SC-350-125-540 SC07819415 Oxygen 540 022 125 4500 200
Duty
SC-350-15-510 SC07819420 Acetylene 510 023 15 400 30
Regulator
SC-350-15-300 SC07819421 Acetylene 300 023 15 400 30 SC-350-15-410 SC03872406 Acetylene 410 023 15 400 30 SC-350-75-510 SCO7819422 LPG 510 023 75 400 120 SC-350-75-580 SC07819416 Inert 580 032 75 4500 120
Medium
SC-250-125-540 SC07819400 Oxygen 540 022 125 4500 200
Duty
SC-250-15-510 SC07819405 Acetylene 510 023 15 400 30
Regulator
SC-250-15-300 SC07819406 Acetylene 300 023 15 400 30 SC-250-15-410 SC03872105 Acetylene 410 023 15 400 30 SC-250-75-510 SC07819410 LPG 510 023 75 400 120 SC-250-75-320 SC03870233 CO2 320 032 75 4500 120 SC-250-75-580 SC03870234 Inert 580 032 75 4500 120
Light
SC-150-125-540 SC03870010 Oxygen 540 022 125 4500 200
Duty
SC-150-15-510 SC03870011 Acetylene 510 023 15 400 30
Regulator
SC-150-15-300 SC03870012 Acetylene 300 023 15 400 30 SC-150-15-410 SC03870013 Acetylene 410 023 15 400 30 SC-150-75-510 SC03870014 LPG 510 023 75 400 120 SC-150-75-580 SC03870015 Inert 580 032 75 4500 120
* CGA-022 (formerly “B”oxygen)-9/16-in-18 RH male connection.
CGA-023 (formerly ”B” fuel gas)-9/16-in-18LH male connection. CGA-032 (formerly ”B” inert gas)-5/8-in-18RH female connection. ** LPG - Liqueed Fuel Gas such as FG-2, propane, methyacetylene­ propadiene (MPS), propylene-based fuel gases, butane, etc.
SabreCut Regulators Operating Instructions
P/N Gas
Service
CGA Inlet
Connection
CGA
Delivery Pressure
(psig)
Pressure
Gauge Inlet
(psig)
Outlet
Connection
NOTE: Hoses used with these regulators should have a working pressure
at least equivalent to the maximum gauge reading, with a safety factor of at least 3 to 1.
Pressure
Gauge Outlet
(psig)
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for oxy-fuel gas equipment, we urge you to read our booklet, “Precautions and Safe Practices for Gas Welding, Cutting, and Heating”, Form 2035. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these Instructions. If you do not fully understand these Instructions, contact your supplier for further information.
IMPORTANT: For packing purposes, the pressure-adjusting screw of the regulator may be either turned in or packed separately. If installed in regulator, back out screw (turn counterclock-wise) until it turns freely. If packed separately, install the screw in the regulator cap and turn it in (clockwise) only one or two turns.
Be sure this information reaches the operator. You can get extra copies through your supplier.
For Safety Precautions, Installation, & Operating Instructions, see other side.
OPERATING INSTRUCTIONS for
0558012094
Aug, 2013
CYLINDER REGULATORS
Heavy
SC-350-125-540 SC07819415 Oxygen 540 022 125 4500 200
Duty
SC-350-15-510 SC07819420 Acetylene 510 023 15 400 30
Regulator
SC-350-15-300 SC07819421 Acetylene 300 023 15 400 30 SC-350-15-410 SC03872406 Acetylene 410 023 15 400 30 SC-350-75-510 SCO7819422 LPG 510 023 75 400 120 SC-350-75-580 SC07819416 Inert 580 032 75 4500 120
Medium
SC-250-125-540 SC07819400 Oxygen 540 022 125 4500 200
Duty
SC-250-15-510 SC07819405 Acetylene 510 023 15 400 30
Regulator
SC-250-15-300 SC07819406 Acetylene 300 023 15 400 30 SC-250-15-410 SC03872105 Acetylene 410 023 15 400 30 SC-250-75-510 SC07819410 LPG 510 023 75 400 120 SC-250-75-320 SC03870233 CO2 320 032 75 4500 120 SC-250-75-580 SC03870234 Inert 580 032 75 4500 120
Light
SC-150-125-540 SC03870010 Oxygen 540 022 125 4500 200
Duty
SC-150-15-510 SC03870011 Acetylene 510 023 15 400 30
Regulator
SC-150-15-300 SC03870012 Acetylene 300 023 15 400 30 SC-150-15-410 SC03870013 Acetylene 410 023 15 400 30 SC-150-75-510 SC03870014 LPG 510 023 75 400 120 SC-150-75-580 SC03870015 Inert 580 032 75 4500 120
* CGA-022 (formerly “B”oxygen)-9/16-in-18 RH male connection.
CGA-023 (formerly ”B” fuel gas)-9/16-in-18LH male connection. CGA-032 (formerly ”B” inert gas)-5/8-in-18RH female connection. ** LPG - Liqueed Fuel Gas such as FG-2, propane, methyacetylene­ propadiene (MPS), propylene-based fuel gases, butane, etc.
SabreCut Regulators Operating Instructions
P/N Gas
Service
CGA Inlet
Connection
CGA
Delivery Pressure
(psig)
Pressure
Gauge Inlet
(psig)
Outlet
Connection
NOTE: Hoses used with these regulators should have a working pressure
at least equivalent to the maximum gauge reading, with a safety factor of at least 3 to 1.
Pressure
Gauge Outlet
(psig)
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for oxy-fuel gas equipment, we urge you to read our booklet, “Precautions and Safe Practices for Gas Welding, Cutting, and Heating”, Form 2035. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these Instructions. If you do not fully understand these Instructions, contact your supplier for further information.
IMPORTANT: For packing purposes, the pressure-adjusting screw of the regulator may be either turned in or packed separately. If installed in regulator, back out screw (turn counterclock-wise) until it turns freely. If packed separately, install the screw in the regulator cap and turn it in (clockwise) only one or two turns.
Be sure this information reaches the operator. You can get extra copies through your supplier.
For Safety Precautions, Installation, & Operating Instructions, see other side.
OXYGEN causes many metals and other materials to burn
violently.
INERT GAS OR CARBON DIOXIDE can cause suocation in
conned spaces. FUEL GAS can explode in air or oxygen. Keep regulator clean and in good repair. Do NOT oil or
grease regulator. Grease and oil on regulator or valve
parts can cause regulator res. Always work in a well-ventilated area. Prevent leaks and keep away from heat, ame, and sparks. Do not change CGA inlet connection from number
stamped on regulator body. Follow Operating Instructions on this sheet. This regulator must be installed, operated, and main-
tained only by trained servicemen. For complete safety information on welding equipment,
read form 2035 (oxy-fuel gas) and 52-529 ((arc welding).
For safety information on gases, see your supplier.
INSTALLATION AND OPERATION
TO CONNECT:
1. Open the cylinder or station valve slightly, for an instant.
(This is termed ‘cracking the valve’). This will blow out dust or dirt that may have collected in the valve outlet. Be sure to keep your face away from the valve outlet to protect your eyes from dust or dirt.
Never crack a fuel gas valve near spark, ames or any other possible source of ignition.
2. Make sure the regulator pressure-adjusting screw is released
by turning it counterclockwise until it turns freely.
3. Attach the regulator to the valve and tighten the connection
nut with a wrench.
4. Open the cylinder valve slowly. (Open acetylene cylinder
valves no more than 1- 1/2 turns).
Never stand in front of or behind the regulator when opening the valve. Always stand to one side.
5. Attach the hose to the regulator outlet and to the equipment
with which it is to be used. Tighten the connecting nuts with a wrench .
TO ADJUST PRESSURE:
1. To increase delivery pressure, turn the pressure adjusting
screw clockwise. To decrease delivery pressure, turn the pressure-adjusting screw counterclockwise.
2. When making the initial delivery pressure adjustment, all
valves downstream of the regulator must be open or you will not get a true working-pressure reading on the delivery­pressure gauge.
IMPORTANT: Before starting operations, test all connections with
a Leak Test Solution that is suitable for oxygen service, such as P/N 998771 (8 oz. container). Correct any leaks before starting work. Testing should be performed after torch or other gas-using device has been properly connected and with maximum delivery pressure in the delivery line.
TO RELEASE PRESSURE:
If operations are to be stopped for a half-hour or more, you should release all pressures from regulator. To do this, proceed as follows:
1. Close the cylinder valve.
2. Open all valves downstream of the regulator.
3. Wait until pressure has dropped to zero, then turn the pressure-adjusting screw counterclockwise until it turns freely.
NOTE: If a regulator is to be out of use for a few days or more,
turn in the pressure-adjusting screw enough to move the valve stem o its seat. When the regulator is returned to use, be sure to back o the pressure-adjusting screw until it turns freely before pressure is admitted to the regulator.
MAINTENANCE
NOTE: Safety release device equipped on oxygen and inert gas
regulators is designed for regulator protection; not for hose or equipment downstream. If gas escapes through the vent holes of the cap, immediately close cylinder valve and then remove regulator from service for repair.
OXYGEN causes many metals and other materials to burn
violently.
INERT GAS OR CARBON DIOXIDE can cause suocation in
conned spaces. FUEL GAS can explode in air or oxygen. Keep regulator clean and in good repair. Do NOT oil or
grease regulator. Grease and oil on regulator or valve
parts can cause regulator res. Always work in a well-ventilated area. Prevent leaks and keep away from heat, ame, and sparks. Do not change CGA inlet connection from number
stamped on regulator body. Follow Operating Instructions on this sheet. This regulator must be installed, operated, and main-
tained only by trained servicemen. For complete safety information on welding equipment,
read form 2035 (oxy-fuel gas) and 52-529 ((arc welding).
For safety information on gases, see your supplier.
INSTALLATION AND OPER ATION
TO CONNECT:
1. Open the cylinder or station valve slightly, for an instant.
(This is termed ‘cracking the valve’). This will blow out dust or dirt that may have collected in the valve outlet. Be sure to keep your face away from the valve outlet to protect your eyes from dust or dirt.
Never crack a fuel gas valve near spark, ames or any other possible source of ignition.
2. Make sure the regulator pressure-adjusting screw is released
by turning it counterclockwise until it turns freely.
3. Attach the regulator to the valve and tighten the connection
nut with a wrench.
4. Open the cylinder valve slowly. (Open acetylene cylinder
valves no more than 1- 1/2 turns).
Never stand in front of or behind the regulator when opening the valve. Always stand to one side.
5. Attach the hose to the regulator outlet and to the equipment
with which it is to be used. Tighten the connecting nuts with a wrench .
TO ADJUST PRESSURE:
1. To increase delivery pressure, turn the pressure adjusting
screw clockwise. To decrease delivery pressure, turn the pressure-adjusting screw counterclockwise.
2. When making the initial delivery pressure adjustment, all
valves downstream of the regulator must be open or you will not get a true working-pressure reading on the delivery­pressure gauge.
IMPORTANT: Before starting operations, test all connections with
a Leak Test Solution that is suitable for oxygen service, such as P/N 998771 (8 oz. container). Correct any leaks before starting work. Testing should be performed after torch or other gas-using device has been properly connected and with maximum delivery pressure in the delivery line.
TO RELEASE PRESSURE:
If operations are to be stopped for a half-hour or more, you should release all pressures from regulator. To do this, proceed as follows:
1. Close the cylinder valve.
2. Open all valves downstream of the regulator.
3. Wait until pressure has dropped to zero, then turn the pressure-adjusting screw counterclockwise until it turns freely.
NOTE: If a regulator is to be out of use for a few days or more,
turn in the pressure-adjusting screw enough to move the valve stem o its seat. When the regulator is returned to use, be sure to back o the pressure-adjusting screw until it turns freely before pressure is admitted to the regulator.
MAINTENANCE
NOTE: Safety release device equipped on oxygen and inert gas
regulators is designed for regulator protection; not for hose or equipment downstream. If gas escapes through the vent holes of the cap, immediately close cylinder valve and then remove regulator from service for repair.
INSTRUCCIONES DE OPERACIÓN para
REGULADORES DE CILINDRO
P/N
Regulador
SC-350-125-540 SC03872303 Oxígeno 540 022 125 4500 200
de servicio
SC-350-15-510 SC03872404 Acetileno 510 023 15 400 30
pesado
SC-350-15-300 SC03872405 Acetileno 300 023 15 400 30
SC-350-15-410 SC03872406 Acetileno 410 023 15 400 30
SC-350-75-510 SCO7819671 LPG** 510 023 75 400 120
SC-350-75-580 SC07819320 Inerte 580 032 75 4500 120
Regulador de
SC-250-125-540 SC03870231 Oxígeno 540 022 125 4500 200
prestaciones
SC-250-15-510 SC03872103 Acetileno 510 023 15 400 30
medias
SC-250-15-300 SC03872104 Acetileno 300 023 15 400 30
SC-250-15-410 SC03872105 Acetileno 410 023 15 400 30
SC-250-75-510 SC03870232 LPG** 510 023 75 400 120
SC-250-75-320 SC03870233 CO2 320 032 75 4500 120
SC-250-75-580 SC03870234 Inerte 580 032 75 4500 120
Regulador de
SC-150-125-540 SC03870010 Oxígeno 540 022 125 4500 200
poca potencia
SC-150-15-510 SC03870011 Acetileno 510 023 15 400 30
SC-150-15-300 SC03870012 Acetileno 300 023 15 400 30
SC-150-15-410 SC03870013 Acetileno 410 023 15 400 30
SC-150-75-510 SC03870014 LPG** 510 023 75 400 120
CGA-022 (antes oxígeno “B”)-9/16 pulg.-conector macho 18RH.
CGA-023 (antes gas combustible “B”)-9/16 pulg.-conector
macho 18RH
CGA-032 (antes gas combustible “B”)-5/8-in-18RH conexión hembra.
* LFG- gas combustible líquido como FG-2, propano, metilacetileno-propadieno (MPS), gases combustibles a base de propileno,
butano, etc.
NOTA: Las mangueras utilizadas con estos reguladores deben tener una presión de trabajo equivalente al menos a la lectura máxima del indicador, con un factor de seguridad de
Estas INSTRUCCIONES son para operadores con experiencia. Si usted no está completamente familiarizado con los principios de operación y prácticas de seguridad del equipo de gas oxígeno-combustible, le recomendamos encarecidamente que lea nuestro folleto “Precauciones y prácticas de seguridad para soldadura con gas, corte y calentamiento”, Forma 2035. NO permita que personas sin entrenamiento instalen, operen o den mantenimiento a este equipo. NO intente instalar u operar este equipo hasta que haya leído y comprendido totalmente estas instrucciones. Si no entiende estas instrucciones completamente, contacte a su proveedor para mayor información.
IMPORTANTE: Para nes de empaque, el tornillo de ajuste de presión del regulador puede estar colocado o empacado por separado. Si está instalado en el regulador, gírelo para desa­tornillarlo en sentido contra reloj hasta que gire libremente. Si está empacado por separado, instale el tornillo en el tapón del regulador y gírelo en sentido del reloj una o dos vueltas.
Asegúrese que esta información llegue hasta el operador. Puede obtener copias adicionales con su proveedor.
SC-150-75-580 SC03870015 Inerte 580 032 75 4500 120
al menos 3 a 1.
Manual de instrucciones
Servicio de gas
CGA
Entrada
conexión
CGA
Salida
conexión
Presión de
entrega
(psig)
Indicador de
presión Entrada
(psig)
PRECAUCIÓN
Para conocer las Precauciones de seguridad, así como las instrucciones para instalación y operación, vea el reverso.
0558012094
Aug, 2013
Indicador de
presión Salida
(psig)
INSTRUCCIONES DE OPERACIÓN para
REGULADORES DE CILINDRO
P/N
Regulador
SC-350-125-540 SC03872303 Oxígeno 540 022 125 4500 200
de servicio
SC-350-15-510 SC03872404 Acetileno 510 023 15 400 30
pesado
SC-350-15-300 SC03872405 Acetileno 300 023 15 400 30
SC-350-15-410 SC03872406 Acetileno 410 023 15 400 30
SC-350-75-510 SCO7819671 LPG** 510 023 75 400 120
SC-350-75-580 SC07819320 Inerte 580 032 75 4500 120
Regulador de
SC-250-125-540 SC03870231 Oxígeno 540 022 125 4500 200
prestaciones
SC-250-15-510 SC03872103 Acetileno 510 023 15 400 30
medias
SC-250-15-300 SC03872104 Acetileno 300 023 15 400 30
SC-250-15-410 SC03872105 Acetileno 410 023 15 400 30
SC-250-75-510 SC03870232 LPG** 510 023 75 400 120
SC-250-75-320 SC03870233 CO2 320 032 75 4500 120
SC-250-75-580 SC03870234 Inerte 580 032 75 4500 120
Regulador de
SC-150-125-540 SC03870010 Oxígeno 540 022 125 4500 200
poca potencia
SC-150-15-510 SC03870011 Acetileno 510 023 15 400 30
SC-150-15-300 SC03870012 Acetileno 300 023 15 400 30
SC-150-15-410 SC03870013 Acetileno 410 023 15 400 30
SC-150-75-510 SC03870014 LPG** 510 023 75 400 120
CGA-022 (antes oxígeno “B”)-9/16 pulg.-conector macho 18RH.
CGA-023 (antes gas combustible “B”)-9/16 pulg.-conector
macho 18RH
CGA-032 (antes gas combustible “B”)-5/8-in-18RH conexión hembra.
* LFG- gas combustible líquido como FG-2, propano, metilacetileno-propadieno (MPS), gases combustibles a base de propileno,
butano, etc.
NOTA: Las mangueras utilizadas con estos reguladores deben tener una presión de trabajo equivalente al menos a la lectura máxima del indicador, con un factor de seguridad de
Estas INSTRUCCIONES son para operadores con experiencia. Si usted no está completamente familiarizado con los principios de operación y prácticas de seguridad del equipo de gas oxígeno-combustible, le recomendamos encarecidamente que lea nuestro folleto “Precauciones y prácticas de seguridad para soldadura con gas, corte y calentamiento”, Forma 2035. NO permita que personas sin entrenamiento instalen, operen o den mantenimiento a este equipo. NO intente instalar u operar este equipo hasta que haya leído y comprendido totalmente estas instrucciones. Si no entiende estas instrucciones completamente, contacte a su proveedor para mayor información.
IMPORTANTE: Para nes de empaque, el tornillo de ajuste de presión del regulador puede estar colocado o empacado por separado. Si está instalado en el regulador, gírelo para desa­tornillarlo en sentido contra reloj hasta que gire libremente. Si está empacado por separado, instale el tornillo en el tapón del regulador y gírelo en sentido del reloj una o dos vueltas.
Asegúrese que esta información llegue hasta el operador. Puede obtener copias adicionales con su proveedor.
SC-150-75-580 SC03870015 Inerte 580 032 75 4500 120
al menos 3 a 1.
Manual de instrucciones
Servicio de gas
CGA
Entrada
conexión
CGA
Salida
conexión
Presión de
entrega
(psig)
Indicador de
presión Entrada
(psig)
PRECAUCIÓN
Para conocer las Precauciones de seguridad, así como las instrucciones para instalación y operación, vea el reverso.
0558012094
Aug, 2013
Indicador de
presión Salida
(psig)
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