ESAB RT Robo Welding Torch System Instruction manual

RT Robo Welding Torch System

RTKS-2, RTFL-2, KSC-2, FLC-2, RT42, RT52,
RT62, RT72, RT82, RT42-NG, RT82WNG

Instruction manual

0463 373 101 US 20181227

TABLE OF CONTENTS

1

SAFETY ....................................................................................................... 5

1.1 Meaning of symbols ............................................................................... 5

1.2 Safety precautions ................................................................................. 5

2

WARRANTY................................................................................................. 8

2.1 Conditions of intended use ................................................................... 8

3

INTRODUCTION.......................................................................................... 9

3.1 Overview of welding torch systems ..................................................... 9

4

TECHNICAL DATA ...................................................................................... 11

4.1 Welding torch neck ................................................................................ 11

4.2 Voltage rating.......................................................................................... 12

4.2.1 Cooling circuit limits.............................................................................. 12

4.3 Torch mount............................................................................................ 13

4.3.1 Torch mounts for standard RT system.................................................. 13

4.3.1.1 RTKS-2 safety-off mechanism.......................................................... 14

4.3.1.2 RTFL-2 intermediate flange .............................................................. 14

4.3.2 Torch mounts for hollow wrist system................................................... 14

4.3.2.1 RTKSC-2 G/W torch mount with safety-off mechanism ................... 16

4.3.2.2 RTFLC-2 G/W rigid torch mount ....................................................... 17

4.4 adapter flanges....................................................................................... 18

4.5 Cable assemblies ................................................................................... 18

4.5.1 Cable assemblies for standard RT system........................................... 18

4.5.2 Cable assemblies for hollow wrist systems .......................................... 19

5

INSTALLATION............................................................................................ 21

5.1 RTKS-2 standard arm installation........................................................ 21

5.1.1 RTKS-2 safety-off mechanism............................................................. 21

5.1.1.1 Torch installation with adjustable mount............................................ 22

5.1.2 Standard arm cable assembly for KS-2 and FL-2 ................................ 24

5.1.3 RTKS-2 wire feeder connection........................................................... 25

5.1.4 RTKS-2 electrical connections ............................................................ 26

5.1.4.1 RTKS-2 safety-off mechanism connection ....................................... 26

5.1.5 RTKS-2 Torch installation .................................................................... 27

5.2 RTFL-2 standard arm installation ........................................................ 28

5.2.1 RTFL-2 rigid mount.............................................................................. 28

5.2.2 RTFL-2 torch installation ..................................................................... 30

5.3 RTKSC-2 hollow wrist system installation.......................................... 30

5.3.1 RTKSC-2 mount with safety off mechanism ........................................ 30

5.3.2 Mounting the cable assembly ............................................................... 31

5.3.2.1 RTKSC-2 feeder cabinet connections .............................................. 32

5.3.3 RTKSC-2 cable assembly ................................................................... 34

5.3.3.1 RTKSC-2 cable assembly installation .............................................. 34

5.3.3.2 RTKSC-2 electrical connections ....................................................... 37

0463 373 101 © ESAB AB 2018

TABLE OF CONTENTS

5.3.4 RTKSC-2 torch installation .................................................................. 38

5.4 RTFLC-2 installation.............................................................................. 39

5.4.1 RTFLC-2 mount ................................................................................... 39

5.4.2 RTFLC-2 wire feeder connection......................................................... 39

5.4.2.1 Feeding through the robot arm .......................................................... 39

5.4.2.2 RTFLC-2 feeder cabinet connections ............................................... 40

5.4.3 RTFLC-2 cable assembly .................................................................... 42

5.4.3.1 RTFLC-2 cable assembly installation ............................................... 42

5.4.4 RTFLC-2 electrical connections .......................................................... 45

5.4.4.1 RTFLC-2 hollow wrist system with Infiniturn cable assembly........... 45

5.4.4.2 RTFLC-2 hollow wrist system with Helix cable assembly................. 46

5.5 Torch installation.................................................................................... 46

5.5.1 Torch neck equipment .......................................................................... 46

5.5.2 Aristo RT torch neck installation ........................................................... 47

5.6 Installing the wire guide for standard and hollow Wrist arm ............. 48

5.6.1 Installing the neck liner ......................................................................... 48

5.6.2 Installing a split wire guide in the cable assembly ................................ 49

5.6.3 Installing a continuous wire guide in the cable assembly ..................... 51

5.7 Adjust the narrow gap contact tip ........................................................ 52

6

OPERATION ................................................................................................ 55

6.1 Important information for programming (hollow wrist system only) 55

7

SERVICE AND MAINTENANCE ................................................................. 57

7.1 Mandatory checks and actions ............................................................. 57

8

TROUBLESHOOTING ................................................................................. 59

9

ORDERING SPARE PARTS ........................................................................ 61

Rights reserved to alter specifications without notice.

0463 373 101 © ESAB AB 2018

1 SAFETY

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!
Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!
Means potential hazards which could result in personal injury or loss of life.

CAUTION!
Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual
and follow all labels, employer's safety practices and
Safety Data Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed, in addition to the standard regulations that apply to
the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations, which
could result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:
○ its operation
○ the location of emergency stops
○ its function
○ the relevant safety precautions
○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:
○ no unauthorized person is within the working area of the equipment when it is

started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:
○ be suitable for the purpose
○ be free from drafts

0463 373 101

- 5 -

© ESAB AB 2018

1 SAFETY

4. Personal safety equipment:
○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

WARNING!

Arc welding and cutting may cause injury to yourself and others. Take precautions
when welding and cutting.

ELECTRIC SHOCK - Can kill

• Install and ground the unit in accordance with instruction manual.

• Do not touch live electrical parts or electrodes with bare skin, wet gloves,
or wet clothing.

• Insulate yourself from work and ground.

• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Pose health risks

• Welders with pacemakers fitted should consult their doctor before welding.
EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.

• Welders should use the following procedures to minimize exposure to
EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or work
cable around your body. Keep the welding power source and cables
as far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to your health

• Keep your head out of the fumes.

• Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area.

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.

• Protect bystanders with suitable screens or curtains.

0463 373 101

NOISE - Excessive noise can damage hearing

Protect your ears. Use ear defenders or other hearing protection.

- 6 -

© ESAB AB 2018

1 SAFETY

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.

• Stop engine before installing or connecting unit.

• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause a fire. Make sure there are no inflammable
materials nearby.

• Do not use on closed containers.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding.

WARNING!

Do not use the power source for thawing frozen pipes.

CAUTION!

Class A equipment is not intended for use in residential
locations where the electrical power is provided by the
public low-voltage supply system. There may be
potential difficulties in ensuring electromagnetic
compatibility of class A equipment in such locations,
due to conducted as well as radiated disturbances.

NOTE!
Dispose of electronic equipment at a recycling

facility!

To conform with the European Directive 2012/19/EC on
Waste Electrical and Electronic Equipment and its
implementation in accordance with national law,
electrical and/or electronic equipment that has reached
the end of its life must be disposed of at a recycling
facility.

As the person responsible for the equipment, it is your
responsibility to obtain information on approved
collection stations.

For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment
for purchase. For ordering information, contact your local ESAB dealer or visit us on
our website.

0463 373 101

- 7 -

© ESAB AB 2018

2 WARRANTY

2 WARRANTY

Before delivery, our products are carefully checked. ESAB verifies that each product is free
from defects of material and workmanship at the time of delivery and is functioning according
to its intended use.

ESAB provides warranty on defects of material and workmanship according to legal
requirements. Consumables are exempt from this warranty.

The warranty does not cover any damages or functional defects resulting from:

• overloading, abusing or diverting from intended use of the product

• collisions or accidents

• non-compliance with instructions stated in these operating instructions

• improper installation or assembly

• insufficient maintenance

• modifying the product from its original state

• chemical influences

• normal wear and tear

ESAB assumes no liability other than for replacement or repair of faulty parts.

2.1 Conditions of intended use

1. The product is intended for industrial and commercial use and must only be utilized by
trained personnel. The manufacturer is not liable for any damage or accidents
resulting from improper usage.

2. The Aristo® RT Robotic Welding System is designed and produced at the state of the
art and is safe and reliable in operation when handled, installed and maintained by
trained personnel. The instructions for installation, operation and maintenance
described in this document must be followed.

3. The Aristo® RT Robotic Welding System may only be installed, operated and serviced
by trained personnel. The installation, operation, and maintenance regulations
detailed in this manual are to be followed.

4. The Aristo® RT Robotic Welding System may solely be used for the purpose intended
by the manufacturer within the framework of its technical data and with automated
handling systems. The type of torch must be selected to suit the welding task.

5. The Aristo® RT Robotic Welding System was designed for use as a complete system.
The incorporation of components from other manufacturers into the system is not
permissible.

6. The RT KS-2 and RT KSC-2 are only to be used as emergency stop mechanisms
within their technical specifications and in combination with a RT standard arm cable
assembly (KS-2), Infiniturn or Helix (KSC-2), ESAB adapter flange, including RT torch
mounts (KS-2) and an Aristo RT welding torch.

7. No oil or anti-spatter fluid should be added to the blow-out gas. ESAB does not
guarantee chemical resistance to those substances. ESAB recommends using the
ESAB spraying unit to apply the minimum amount of anti-spatter fluid to the torch and
therefore protect the environment.

8. The product must be kept dry and protected from humidity when transported, stored or
used.

9. The system is designed for environmental temperatures ranging from 5 °C to 40 °C
(41 °F to 104 °F). In case these limits are exceeded, specific action is needed. In case
of frost risk, use a suitable coolant.

0463 373 101

- 8 -

© ESAB AB 2018

3 INTRODUCTION

3 INTRODUCTION

The RT welding torch systems are developed for fully automatic MIG/MAG welding using
robots. The systems consist of a variety of Aristo RT torch necks designed for robotic use,
torch mounts, cable assemblies optimized for robotic use, and safety-off features to prevent
the system from damage in case of collision.

The standard RT welding system provides collision protection through the use of RTKS-2
which is a mechanical spring-loaded safety-off functionality. This can optionally be replaced
by RTFL-2 to take advantage of the collision detection function of the robot control system.
The standard RT welding system can be used with a variety of cable assembly types.

RTKSC-2 and RTFLC-2 torch mounts with Infiniturn or Helix cable assemblies are intended
for use in hollow wrist robot welding systems designed for advanced welding applications.
The safety-off mechanism in the RTKSC-2 torch mount allows for large elastic deflection of
the torch in case of collision. The Infiniturn and Helix cable assemblies are simple to install,
providing a highly reliable system with precise maneuvering capabilities.

In combination with the well-established Aristo RT robot welding torches, these constituents
create a highly reliable and long-lasting system which needs only a minimum of
maintenance.

The instruction manual is included on delivery of torch mounts and cable assemblies.

The ESAB ordering numbers, available accessories, spare parts, and wear parts are
found in the spare parts list.

3.1 Overview of welding torch systems

Standard RT system

For a detailed description refer to the
corresponding section in the TECHNICAL
DATA chapter:

1. Torch neck
See "Welding torch".

2. Cable assembly
See "Cable assemblies for standard
RT system".

3. Torch mount
See "Torch mounts for standard RT
system".

4. RTKS-2 safety-off mechanism
See "RTKS-2 safety-off
mechanism".

5. RTFL-2 intermediate flange
See "RTFL-2 intermediate flange".

6. Adapter flange (if required)
See "Adapter flanges".

0463 373 101

- 9 -

© ESAB AB 2018

3 INTRODUCTION

Hollow wrist system

For a detailed description refer to the
corresponding section in the TECHNICAL
DATA chapter:

1. Torch neck
See "Welding torch".

2. Torch mount RTKSC-2
See "RTKSC-2 torch mount with
safety-off mechanism".

3. Torch mount RTFLC-2
See "RTFLC-2 rigid torch mount".

4. Adapter flange
See "Adapter flanges".

5. Cable assembly Helix or Infiniturn
See "Cable assemblies for hollow
wrist systems".

0463 373 101

- 10 -

© ESAB AB 2018

4 TECHNICAL DATA

4 TECHNICAL DATA

4.1 Welding torch neck

Choose your torch model according to the welding application. The required duty cycle and
capacity, the cooling method, and the wire diameter must be considered. If there are
increased requirements, for example caused by preheated work pieces or high heat
reflection in corners, take these into account by selecting a welding torch with adequate
reserve in its power rating.

RT welding torches are intended for the use with CE-conformant welding power sources for
the processes of Metal Inert Gas welding (MIG), Metal Active Gas welding (MAG) and MIG
Brazing with commercial round wires. Do not use the torch for other processes.

For pulsed arc welding of steel or aluminum welding, the RT82W water cooled torch must be
used.

See the available torch models below.

Torch model Cooling method Shielding gas Rating

RT42G Gas cooled CO

Gas cooled 300A / 100%

Gas cooled Mix 350A / 60%

Gas cooled 250A / 100%

RT42W Water cooled CO

Water cooled 420A / 100%

Water cooled Mix 350A / 60%

Water cooled 350A / 100%

RT52G Gas cooled CO

Gas cooled 300A / 100%

Gas cooled Mix 350A / 60%

Gas cooled 250A / 100%

RT52W Water cooled CO

Water cooled 470A / 100%

Water cooled Mix 400A / 60%

Water cooled 400A / 100%

RT62G Gas cooled CO

Gas cooled 340A / 100%

2

2

2

2

2

420A / 60%

420A / 60%

420A / 60%

470A / 60%

500A / 60%

Gas cooled Mix 420A / 60%

Gas cooled 290A / 100%

RT62W Water cooled CO

Water cooled 530A / 100%

Water cooled Mix 450A / 60%

Water cooled 450A / 100%

0463 373 101

- 11 -

2

530A / 60%

© ESAB AB 2018

4 TECHNICAL DATA

Torch model Cooling method Shielding gas Rating

RT72G Gas cooled CO

2

480A /60%

Gas cooled 320A / 100%

Gas cooled Mix 400A / 60%

Gas cooled 270A / 100%

RT72W Water cooled CO

2

480A / 60%

Water cooled 430A / 100%

Water cooled Mix 480A / 60%

Water cooled 430A / 100%

RT82W Water cooled CO

2

600A / 60%

Water cooled 600A / 100%

Water cooled Mix 550A / 60%

Water cooled 550A / 100%

The values for torch rating and duty cycle are valid for a ten-minute cycle.

The technical data is valid for a standardized application utilizing the standard wear/spare
parts. The torch rating is reduced when using pulsed arc metal transfer mode.

Temperature ranges Storage: -15–50°C (5–122°F)

Operation: 5–40°C (41–104°F)

Blow-out gas Max. 10 bar, separate gas hose

Total weight (torch neck, safety-off

Approximately 5 kg
mechanism, torch mount and 1-m cable
assembly)

4.2 Voltage rating

Max. permitted voltage / amperage

Complete welding torch system 141 V (peak value for welding)

RTKS-2 safety-off control circuit

RTKS-2 push-button

RT KSC-2 safety off control circuit 48 V

Using nozzle sense functionality with a
standard cable assembly

Using nozzle sense functionality with Helix or
Infiniturn cable assemblies

24 V / 1 A

48 V / 0.1 A

50 V / 5 A

(Allowed load max. 1 minute at the rated

nominal current)

50 V / 5 A

(Allowed load max. 1 minute at the rated

nominal current)

The indicated ratings refer to a standardized case of use.

For cable assembly ratings, see the section "Cable assemblies".

4.2.1 Cooling circuit limits

Valid for water cooled version only.

0463 373 101

- 12 -

© ESAB AB 2018

4 TECHNICAL DATA

Min. water flow rate: 1.0 l/min (1.1 quarts/min)

Min. water pressure: 2.5 bar (36.3 PSI)

Max. water pressure: 3.5 bar (50.8 PSI)

Inlet temperature: Max. 40 °C (104 °F)

Return temperature: Max. 60 °C (140 °F)

Cooling capacity: Min. 1000 W, depending on application

CAUTION!

Return temperatures above 60 °C (140 °F) may cause damage or destroy the cable
assembly.

4.3 Torch mount

The type of torch mount required depends on the RT welding torch system design and on the
choice of safety-off devices. See the section "Overview welding torch systems".

Component Approximate weight

Torch mount (for standard system) 1102.3lb (0.43 kg)

RTKS-2 safety-off mechanism (for standard

1102.3lb (0.85 kg)

system)

RTFL-2 intermediate flange (for standard

1102.3lb (0.35 kg)

system)

RTKSC-2 torch mount (for hollow wrist

1102.3lb (1.90 kg)

system)

RTFLC-2 rigid torch mount (for hollow wrist

1102.3lb (1.22 kg)

system)

Robot welding torch 1102.3lb (0.66 kg)

4.3.1 Torch mounts for standard RT system

For standard RT systems the torch mount is installed on the RTKS-2 safety-off mechanism
(alternatively on the RTFL-2 intermediate flange), clamping the cable assembly and the
connected torch neck.

Select the torch mount in accordance with the type of torch and its geometry. Various mount
types may be used. See the spare parts list for available torch mounts for standard RT
system.

Torch mount for standard arm robots

0463 373 101

- 13 -

© ESAB AB 2018

4 TECHNICAL DATA

4.3.1.1 RTKS-2 safety-off mechanism

The RTKS-2 safety mechanism is a spring supported device that protects the robot and the
torch system in case of a collision.

NOTE!

Do not disassemble the RTKS-2.

4.3.1.2 RTFL-2 intermediate flange

The rigid intermediate flange RTFL-2 can be used instead of the RTKS-2 if the robot has
an electronic collision detection system.

4.3.2 Torch mounts for hollow wrist system

In the hollow wrist system the Aristo RT welding torch necks are connected to the torch
mount KSC-2 or FLC-2.

The torch mount RTKSC-2 allows for elastic deflection of the torch in case of a collision. At
the same time, an electrical contact is opened, signaling the robot control to stop. After
resetting the error, the initial geometry and Tool Center Point (TCP) of the torch will be
reached with high precision. The system functions purely mechanically and is spring loaded.

The torch mount RTFLC-2 has no built-in safety-off function.

0463 373 101

- 14 -

© ESAB AB 2018

4 TECHNICAL DATA

For hollow wrist systems RTKSC-2 G/W (alternatively RTFLC-2 G/W) is recommended.
This torch mount can be used with both gas-cooled and water-cooled torches in the Aristo
RT series.

RTKSC-2 G/W RTFLC-2 G/W

Functional principle of the

Mechanical Not applicable (rigid mount)

safety-off mechanism

Axial release force (Fz) 650 N Not applicable (rigid mount)

Release torque on transverse

669lb-ft (24 Nm) Not applicable (rigid mount)

axis (Mx)

Reset after release Automatic Not applicable (rigid mount)

Repeatability Lateral ± 0.1 mm at the TCP

Not applicable (rigid mount)

of a standard Aristo RT torch

Max. deflection Approx. ± 8° Not applicable (rigid mount)

Safety switch Normally closed

Not applicable (rigid mount)

Electrical load max. 48 V / 1A

0463 373 101

- 15 -

© ESAB AB 2018

4 TECHNICAL DATA

Electrical control circuit for
nozzle sense function

Rating:

• For Helix cable
assemblies: max. 50 V
DC / 5 A, max. 1 minute
After detection of
contact, quickly
disconnect the sensing
voltage.

• For Infiniturn cable
assemblies, the nozzle

Rating:

• For Helix cable
assemblies: max. 50 V
DC / 5 A, max. 1 minute

• For Infiniturn cable
assemblies: max. 50 V
DC / 1 A, max. 1 minute

After detection of contact,
quickly disconnect the

sensing voltage.
sense function has
limited functionality.
Contact ESAB for a
detailed investigation of
possible solutions in
your application.

Voltage rating Maximum permitted voltage

for the safety off control
circuit: 48 V.

4.3.2.1 RTKSC-2 G/W torch mount with safety-off mechanism

Item Description Function

1 Torch neck support Aristo RT torch interface

2 RTKSC-2 cover Assembly with cable and torch interfaces

58.3/3Rubber boot Protection for safety-off mechanism

0463 373 101

- 16 -

© ESAB AB 2018

4 TECHNICAL DATA

Item Description Function

58.3/4RTKSC-2 main body Allows for mechanical deflection during a collision

58.3/5Adapter flange Isolating interface to robot wrist (must fit the specific
robot)

58.3/6Index pin For precise alignment to the adapter flange

58.3/7Connector for control cable Electrical connection for collision signal and nozzle
sense function

58.3/8Micro switch Sensor for collision detection

4.3.2.2 RTFLC-2 G/W rigid torch mount

Item Description Function

1 Torch neck support Aristo RT torch interface

2 RTFLC-2 cover Assembly with cable and torch interfaces

58.3/3RTFLC-2 main body Allows for mechanical deflection during a collision

58.3/4Index pin For precise alignment to the adapter flange

58.3/5Adapter flange Isolating interface to robot wrist (must fit the specific

robot)

58.3/6Connector for control cable

(3-pole)

0463 373 101

Electrical connection for the nozzle sense function
(if applicable)

- 17 -

© ESAB AB 2018

4 TECHNICAL DATA

4.4 adapter flanges

Choose the adapter flange required for installation on the robot arm depending on the robot
type. Adapter flanges for all suitable standard and hollow wrist systems are available. See
the spare parts list.

4.5 Cable assemblies

The connection to the wire feeder is effected by the cable assembly, the available versions
mainly depending on system design and cooling media (gas or water). See the spare parts
list.

The ratings are valid for cable lengths from 1 to 5 m.

Standard cable

Infiniturn Helix

assembly

Rating (10 min. cycle)

Gas cooled (mixed
gas)

Rating (10 min. cycle)

Water cooled

Max. 500 A / 60 %
duty cycle

Max. 350 A / 100 %
duty cycle

Max. 600 A / 100 %
duty cycle

Max. 400 A / 60 %
duty cycle

Max. 320 A / 100 %
duty cycle

Max. 550 A / 100 %
duty cycle

Max. 400 A / 60 %
duty cycle

Max. 320 A / 100 %
duty cycle

Max. 550 A / 100 %
duty cycle

Rotational range Limited rotatability Endlessly rotatable ± 270° from neutral

position

Weight

Gas cooled

Weight

Water cooled

1.2 m long:

1102.3lb (2.35 kg)

1.2 m long:

1102.3lb (2.35 kg)

1.0 m long:

1102.3lb (2.0 kg)

1.0 m long:

1102.3lb (2.0 kg)

1.0 m long:

1102.3lb (2.0 kg)

1.0 m long:

1102.3lb (2.0 kg)

4.5.1 Cable assemblies for standard RT system

0463 373 101

- 18 -

© ESAB AB 2018

4 TECHNICAL DATA

Burndy connector pins

A. Touch sense Gas Nozzle

C. Collision sensor

D. Collision sensor

F. 0V

G. + Motor voltage

H. - Motor voltage

E. Inching

Item Description Function

1 Neck support flange Torch interface

2 Protective cover Protects cable assembly from damage

58.3/3Burndy connector, 12-pole Electrical connection between safety-off and wire

feeder

58.3/4Control cable For KS-2 (safety-off and push button)

58.3/5EURO connector Wire feeder connection

58.3/6Blow-out hose (black cap) For cleaning the torch with compressed air after

cleaning cycle

58.3/7Water inlet (blue cap)

Water inlet for torch cooling

1)

58.3/8Water return (red cap)

58.3/9Control cable plug for safety-off

mechanism

1)

Only water cooled torch systems

Water return of heated water from the torch

Electrical connection with RTKS-2 for the safety-off
signal and nozzle sense function

1)

4.5.2 Cable assemblies for hollow wrist systems

The Infiniturn cable assembly allows endless rotation of the torch in both directions. At the
same time, cooling fluid, shielding gas, blow-out air, welding power, and the signal of the
safety-off mechanism are transferred.

The Helix cable assembly is designed for a rotational range of ±270° from the neutral
position. It can be used for welding tasks that do not require endless rotation.

The Infiniturn cable assemblies are available in gas and water cooled versions. The Helix
cable assemblies can be universally used for gas or water cooled applications.

NOTE!

Do not connect a Helix cable assembly operated with a gas cooled torch neck to a
water cooling system.

0463 373 101

- 19 -

© ESAB AB 2018