ESAB Remote Arc Gouging Instruction manual

Remote Arc Gouging

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使用说明书

Manual de instrucţiuni
Priručnik s uputama

Valid for serial no. 205-xxx-xxxx0449 563 001 120314

SVENSKA 4..............................................

DANSK 9................................................

NORSK 14................................................

SUOMI 19................................................

ENGLISH 24..............................................

DEUTSCH 29.............................................

FRANÇAIS 35.............................................

NEDERLANDS 41.........................................

ESPAÑOL 47..............................................

ITALIANO 53..............................................

PORTUGUÊS 59..........................................

ΕΛΛΗΝΙΚΑ 65.............................................

РУССКИЙ 71.............................................

POLSKI 78................................................

ČESKY 84................................................

MAGYAR 89..............................................

SLOVENSKY 94...........................................

LATVIEŠU 100.............................................

LIETUVIÙK 106.............................................

中文 112...................................................

HRVATSKI 123.............................................

Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo-nos o direito de alterar as especificações sem aviso prévio.

∆ιατηρείται το δικαίωμα τροποπίησης προδιαγραφών Χωρίς προειδοποίηση.
Оставляем за собой право изменять спецификацию без пред

Zastrzegamy sobie prawo do wprowadzenia zmian.
Výrobce si vyhrazuje právo na zmĕnu údajű bez předcházejiciho upozomĕni.
Fenntartjuk az elözetes bejelentés nélküli változtatás jogát.
Výrobca si vyhradzuje právo na uskutočnenie zmien bez upovedomenia.
Tiek paturįtas tiesîbas bez iepriekšįja brîdinâjuma izmainît specifikâcijas.
Įmonė pasilieka teisę keisti specifikacijas be įspėjimo.

保留变更技术规范的权利，恕不另行通知。

Zadržana prava na izmjenu specifikacija bez obavijesti.

-- 2 --

DECLARATION OF CONFORMITY

According to

The EMC Directive 2004/108/EC, entering into force 20 July 2007

Type of equipment

Remote control for Arc Gouging to be used with ESAB welding power sourcees

Type designation etc.

Remote Arc Gouging
This remote control box is designed and tested for use with ESAB welding power sources LAF 631, LAF 1001, LAF

1251 and LAF 1601 only.

Brand name or trade mark

ESAB

Manufacturer or his authorised representative established within the EEA

Name, address, telephone No, E-mail:

ESAB AB
Box 8004, SE--402 77 Göteborg, Sweden
Phone: [phone], E--mail: [e-mail]

Factory operating on behalf of the Manufacturer

Name, address:

ESAB AB, Welding Equipment
SE--695 81 Laxå, Sweden

The following harmonised standard in force within the EEA has been used in the design:

EN 60974--10, Arc welding equipment – Part 10: Electromagnetic compatibility (EMC) requirements

Additional information: Restrictive use, this remote control box is used with equipment of Class A, intended for use
in locations other than residential

By signing this document, the undersigned declares as manufacturer, or the manufacturer’s authorised
representative established within the EEA, that the equipment in question complies with the safety

requirements stated above.

Gothenburg 2012--03--12

Håkan Führ
Global Automation Director
MD ESAB AB

3

ENGLISH

1SAFETY 25...........................................................

2 INTRODUCTION 27...................................................

2.1 General 27..................................................................

2.2 Technical data 27............................................................

3 INSTALLATION 27....................................................

3.1 General 27..................................................................

3.2 Mounting 27.................................................................

4 OPERATION 28.......................................................

4.1 General 28..................................................................

4.2 Remote control 28............................................................

4.3 Settings welding power source's software 28.....................................

5 MAINTENANCE 28....................................................

5.1 General 28..................................................................

5.2 Daily 28.....................................................................

6 SPARE PART ORDERING 28...........................................

DIAGRAM 128............................................................

DIMENSION DRAWING 129................................................

SPARE PARTS LIST 131..................................................

TOCe

-- 2 4 --

GB

1SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be
observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding and cutting

2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is star-

ted up.

S no-one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose
S be free from drafts

4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame-proof

clothing, safety gloves.

S Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.

Note! This product is solely intended for arc welding.

hga9 Safe GB

-25-

© ESAB AB 2009

GB

WARNING

Arc welding and cutting can be injurious to yourself and others. Take precausions when welding and
cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard
data.

ELECTRIC SHOCK - Can kill

S Install and earth the unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

S Protect your ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

Read and understand the instruction manual before installing or operating.

PROTECT Y OURSELF AND OTHERS!

CAUTION!

Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low-voltage supply system.
There may be potential difficulties in ensuring electromagnic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.

WARNING!

Read and understand the instruction
manual before installing or operating.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

ESAB can provide you with all necessary welding protection and accessories.

hga9 Safe GB

-26-

© ESAB AB 2009

GB

2 INTRODUCTION

2.1 General

The remote control for Arc air gouging is designed to be used with the welding power
sources LAF 631, LAF 1001, LAF 1251 and LAF 1601.

The remote control is used to regulate the current on the welding power sources.

2.2 Technical data

Remote control Arc air gouging

Voltage: 24 V DC (from the welding power source)
Dimensions: 274x120x134
Weight: 2,3 kg

3 INSTALLATION

3.1 General

The installation must be carried out by an authorised individual.

Measurements, see the dimension drawing on page 129.
Connection, see the diagram on page 128.

3.2 Mounting

S Fit the remote control attachment on the welding power source using the existing

screw.
Attachment 0449556001 for LAF 631 and attachment for 0449555001 for
LAF 1001/ LAF 1251/ LAF 1601.

S Connect the remote control cable to the 28 pin socket (1) on the welding power

source.
The connector on all welding power sources other than LAF 631 is located on

the inside, see the separate manual for each welding power source.

S Connect a jumper between CN18 1-2 to disconnect CAN, see the separate

manual for the welding power source.

hga9d1ea

-27-

GB

4OPERATION

4.1 General

General safety regulations for the handling of the equipment can be found on
page 25. Read through before you start using the equipment!

4.2 Remote control

1. Toggle switch for power on/off.
Position I = On

Position 0 = Off

2. Knob to regulate the current on the welding power
source.

1 = 10% of the welding power source's maximum current
10 = 100% of the welding power source's maximum

current.

4.3 Settings welding power source's software

Contact ESAB about the settings that must be made in the welding power source's
software. The work must only be performed by ESAB's service personnel.

5 MAINTENANCE

5.1 General

NB!

All warranty undertakings from the supplier cease to apply if the customer attempts
to rectify faults during the warranty period.

5.2 Daily

Remote control

S Check that the remote control is clean and works properly.

Clean if necessary and replace any broken parts

Connecting cable

S Check that the connecting cable between the remote control and the welding

power source is undamaged.

6 SPARE PART ORDERING

Spare parts are ordered through the local ESAB representative, see the last page in
this publication. When ordering, please state machine type, serial number and desig­nations as well as spare part number in accordance with the spare parts list on page

131. This facilitates dispatch and ensures correct delivery.

hga9d1ea

-28-

SCHEMA SKEMA SKJEMA JOHDOTUSKAAVIO DIAGRAM SCHALT­PLAN SCHÉMA SCHEMA ESQUEMA SCHEMA ESQUEMA ΣΧΗΜΑ
ΣΥΝ∆ΕΣΗΣ SCHEMAT KAPCSOLÁSI RAJZ SCHÉMA SCHÉMA SHĮMA
SCHEMA SHEME DIAGRAMĂ ЗЛЕКТРИЧЕСКАЯ СХЕМА 图

hga9 schema

- 128 -

MÅTTSKISS MÅLSKITSE MÅLSKISSE MITTAPIIRUSTUS DIMENSION
DRAWING MASSBILD COTES D'ENCOMBREMENT MAATSCHETS CRO­QUIS ACOTADO DIMENSIONI ESBOÇO COM DIMENSÕES
ΣΧΕ∆ΙΑΡΑΜΜΑ ΜΕΓΕΘΩΝ RYSUNEK WYMIAROWANY MÉRETEZETT RAJZ

ROZMĚROVÝ VÝKRES ROZMEROVÝ VÝKRES RASĒJUMI AR IZ M ĒRIEM

MATMENŲ BRĖŽINYS KOTIRANE NACRTE ГАБАРИТНЪІЙ РЕРТЕЖ DI­MENSION DRAWING 尺寸图

hga9mått

- 129 -

RESERVDELSFÖRTECKNING RESERVDELSFORTEGNELSE
RESERVDELSLISTE VARAOSALUETTELO SPARE PARTS LIST ERSATZ­TEILLISTE LISTE DE PIÈCES DÉTACHEES RESERVEONDERDELENLIJST
LISTA DE REPUESTOS ELENCO RICAMBI LISTA DE PEÇAS SOBRESSA­LENTES ΠΙΠΑΚΑΣ ΑΝΤΑΛΛΑΚΤΙΚΩΝ ΜΕΡΩΝ SPIS CZĘŚCI ZAPASOWYCH
TARTALÉKALKATRÉSZLISTA SEZNAM NÁHRADNÍCH DÍLŮ ZOZNAM
NÁHRADNÝCH DIELOV REZERVES DAĻU SARAKSTS ATSARGINIŲ DALIŲ
SĄRAŠAS POPIS PRIČUVNIH LISTA DE PIESE DE SCHIMB СПИСОК

ЗАПАСНьІХ ЧАСТЕЙ 备件清单

Remote Arc Gouging

Edition 120314

Ordering no. Denomination Notes

0449540880 Remote Arc Gouging

reservFram

- 131 -

Item

Qty Ordering no. Denomination Notes

no.

0449540880 Remote Arc Gouging Manual arc gouging kit with LAF

1 1 0449553001 Box
2 1 0191870216 Potentiometer 2W 10 kohm
3 1 0147866001 Toggle switch 3A 250V
4 1 Resistor 0,5 w 15 kohm
5 1 Resistor 0,5 w 220 kohm
7 1 0460569001 Cover

8 1 0449558880 Cable complete
10 1 0460600821 Knob (in grey with arrow) d21-1/4 in
11 6 Screw m4x16
17 1 Nut pr18,6
20 1 0449555001 Attachment for the welding power source For LAF 1001/ 1251/ 1601
21 1 0449556001 Attachment for the welding power source For LAF 631

Note: pos.20, 21 are not shown in the drawing.

h449540s

- 132 -

Item

Qty Ordering no. Denomination Notes

no.

0449558880 Cable complete (Gouging)

1 1 0193962001 Cable screened 2x2x0.5mm2

2 6 0193513003 Pin contact 0,35-0,50

3 1 0194180053 Pin plug screened 28-pole

4 1 0193307103 Cable fitting

h449558s

- 133 -

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H
Vienna-Liesing
Tel: [phone]
Fax: [phone]

BELGIUM

S.A. ESAB N.V.
Brussels
Tel: [phone]
Fax: [phone]

BULGARIA

ESAB Kft Representative Office
Sofia
Tel/Fax: [phone]

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o.
Vamberk
Tel: [phone]
Fax: [phone]

DENMARK

Aktieselskabet ESAB
Herlev
Tel:[phone]
Fax:[phone]

FINLAND

ESAB Oy
Helsinki
Tel: [phone]
Fax: [phone]

FRANCE

ESAB France S.A.
Cergy Pontoise
Tel:[phone]
Fax:[phone]

GERMANY

ESAB GmbH
Solingen
Tel: [phone]
Fax: [phone]

GREAT BRITAIN

ESAB Group (UK) Ltd
Waltham Cross
Tel: [phone]
Fax: [phone]

ESAB Automation Ltd
Andover
Tel: [phone]
Fax: [phone]

HUNGARY

ESAB Kft
Budapest
Tel:[phone]
Fax:[phone]

ITALY

ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel:[phone]
Fax:[phone]

THE NETHERLANDS

ESAB Nederland B.V.
Amersfoort
Tel: [phone]
Fax: [phone]

NORWAY

AS ESAB
Larvik
Tel:[phone]
Fax:[phone]

POLAND

ESAB Sp.zo.o.
Katowice
Tel: [phone]
Fax: [phone]

PORTUGAL

ESAB Lda
Lisbon
Tel: [phone]
Fax: [phone]

ROMANIA

ESAB Romania Trading SRL
Bucharest
Tel: [phone]
Fax: [phone]

RUSSIA

LLC ESAB
Moscow
Tel: [phone]
Fax: [phone]

SLOVAKIA

ESAB Slovakia s.r.o.
Bratislava
Tel:[phone]
Fax:[phone]

SPAIN

ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: [phone]
Fax: [phone]

SWEDEN

ESAB Sverige AB
Gothenburg
Tel:[phone]
Fax:[phone]

ESAB international AB
Gothenburg
Tel:[phone]
Fax:[phone]

SWITZERLAND

ESAB AG
Dietikon
Tel: [phone]
Fax: [phone]

UKRAINE

ESAB Ukraine LLC
Kiev
Tel: [phone]
Fax: [phone]

North and South America

ARGENTINA

CONARCO
Buenos Aires
Tel: [phone]
Fax: [phone]

BRAZIL

ESAB S.A.
Contagem-MG
Tel:[phone]
Fax: [phone]

CANADA

ESAB Group Canada Inc.
Missisauga, Ontario
Tel: [phone]
Fax:[phone]

MEXICO

ESAB Mexico S.A.
Monterrey
Tel: [phone]
Fax:[phone]

USA

ESAB Welding & Cutting Products
Florence, SC
Tel: [phone]
Fax:[phone]

Asia/Pacific

AUSTRALIA

ESAB South Pacific
Archerfield BC QLD 4108
Tel: [phone]
Fax:[phone]

CHINA

Shanghai ESAB A/P
Shanghai
Tel:[phone]
Fax: [phone]

INDIA

ESAB India Ltd
Calcutta
Tel:[phone]
Fax: [phone]

INDONESIA

P.T. ESABindo Pratama
Jakarta
Tel:[phone]
Fax: [phone]

JAPAN

ESAB Japan
Tokyo
Tel:[phone]
Fax: [phone]

MALAYSIA

ESAB (Malaysia) Snd Bhd
USJ
Tel: [phone]
Fax: [phone]

SINGAPORE

ESAB Asia/Pacific Pte Ltd
Singapore
Tel: [phone]
Fax: [phone]

SOUTH KOREA

ESAB SeAH Corporation
Kyungnam
Tel:[phone]
Fax: [phone]

UNITED ARAB EMIRATES

ESAB Middle East FZE
Dubai
Tel: [phone]
Fax: [phone]

Africa

EGYPT

ESAB Egypt
Dokki-Cairo
Tel: [phone]
Fax: [phone]

SOUTH AFRICA

ESAB Africa Welding & Cutting Ltd
Durbanvill 7570 - Cape Town
Tel: [phone]

Distributors

For addresses and phone
numbers to our distributors in
other countries, please visit our
home page

www.esab.com

www.esab.com

110915© ESAB AB