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OPERATING INSTRUCTIONS for
F-15-494
February, 1999
R-522-CF-580
INERT GAS REGULATOR
PART NO. 22492
The INSTRUCTIONS contained on this sheet are intended specifically for operators who know the general principles of operation
and safe practices to be followed in operating this type of equipment. If you are not sure that you understand these principles
fully, we urge you to read our booklet "Precautions and Safe Practices for Arc Welding, Cutting and Gouging", Form 52-529, in
addition to these instructions. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt
to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand
these instructions, contact your supplier for further information.
The regulator covered by these Instructions is listed by Underwriter's Laboratories only when using parts manufactured by ESAB
Welding & Cutting Products to the specifications on file with Underwriter's Laboratories, Inc., and when used in the gas service
for which it is designed and listed. The use of other parts voids the manufacturer's warranty.
SPECIFICATIONS
Gas Service ...................................... Cylinder Argon/CO
Inlet Connection ............................................... CGA-580
Outlet Connection ................................ 5/32 Tube Conn.
Flow Range (Argon) .................10 to 40 cfh (5-19 L/min)
Gauges (2-in. diam.):
Cylinder Pressure ................. 4000 psig (27600 kPa)
Delivery Flow** ................... 10 to 40 cfh (5-19 L/min)
Overall Length ........................................... 3-in. (76 mm)
Body Diameter .................................... 1-1/2-in. (38 mm)
Weight ......................................................... 2 lbs. (.9 kg)
** Gauge calibrated in cfh with flow through metering spud
installed in outlet connection.
INERT GAS OR CARBON DIOXIDE can cause suffocation in confined spaces.
l Always work in well ventilated area.
l Prevent leaks.
l Do not change CGA inlet connection from number
stamped on regulator body.
l Follow operating instructions on this sheet.
l This regulator must be installed, operated and main-
tained only by trained servicemen.
l For complete safety information on welding and cut-
ting equipment, read form 2035 (oxy-fuel gas) and
52-529 (arc welding). For safety information on
gases, see your supplier.
TO CONNECT
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1. Open the cylinder valve slightly for an instant, and
then close it. This is known as "cracking" the valve.
This blows away any dirt or dust which may have
accumulated in the valve outlet. Be sure to keep
you face away from the valve outlet to protect your
eyes.
2. Make sure the regulator flow-adjusting screw is released by turning it to the left (counterclockwise)
until it turns freely.
3. Attach the regulator to the cylinder valve, and
tighten the union nut securely with a wrench.
4. Open the cylinder valve slowly a fraction of a turn.
When the cylinder pressure gauge pointer stops
moving, open the valve fully. Never stand directly
in front of or behind the regulator when opening
the cylinder valve. Always stand to one side.
5. Attach the torch hose to the regulator outlet.
TO TEST FOR LEAKAGE
1. Close the torch switch or shutoff valve.
2. Turn the flow-adjusting screw to the right (clockwise) until about normal working flow is obtained,
as shown on the delivery flow-gauge.
3. Using Leak Test Solution such as P/N 998771 (8
oz. container), test the following for leakage; argon cylinder valve stem, regulator inlet connection,
and hose connections at the regulator outlet and
torch.
Be sure this information reaches the operator.
You can get extra copies through your supplier.
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TO ADJUST FLOW
Open the torch switch or shutoff valve whenever you
adjust the torch argon flow to obtain a true reading on
the delivery flow gauge.
To increase the gas flow, turn the flow-adjusting screw
to the right (clockwise). To decrease delivery flow, turn
the flow-adjusting screw to the left (counterclockwise).
NOTE: When using the R-522-CF-580 with a torch
equipped with an argon shutoff valve, the valve
should be used only to turn on or shut off the
flow of argon through the torch. When welding or when adjusting argon flows at the regulator, the argon shutoff valve should be wide
open.
IMPORTANT: Before starting operations, test all con-
nections with a Leak Test Solution such
as P/N 998771 (8oz. container). Correct any leaks before starting work.
Testing should be performed after torch
or other gas-using device has been
properly connected with valve(s) downstream of regulator closed, and with
maximum delivery pressure (see table)
in the delivery line.
TO STOP FLOW
1. Close the cylinder valve.
2. Release gas from the regulator by opening all
valves downstream.
3. Allow flow gauge to read zero, then turn the flowadjusting screw counterclockwise until it turns
freely.
NOTE: If regulator is to be out of use for more than a
day, turn in the flow-adjusting screw enough
to move the valve stem off the seat. When the
regulator is returned to service, be sure to back
out the flow-adjusting screw completely before
admitting cylinder pressure to the regulator.
INLET FILTER MAINTENANCE
Each regulator is equipped with a porous metal inlet
filter, P/N 998311, screwed into the regulator inlet nipple.
No regulator should be connected to a cylinder or station valve unless it contains this filter.
REPAIR SERVICE
Regulators in need of repair should be returned to your
distributor or to ESAB Remanufacturing Center, 411
S. Ebenezer Road, Florence SC 29501.
If you have your own properly equipped and staffed
repair facility, repair parts information for this regulator
(Form F-15-301) is available on request.
If work is to be stopped for a half-hour or more, or the
regulator is to be removed from the cylinder, shut down
the regulator as follows:
NOTE: Safety release device equipped on this regu-
lator is designed for regulator protection; not
for hose or equipment downstream. If gas escapes through the vent holes of the cap, immediately close cylinder valve, and then remove regulator from service for repair.
F-15-494 2/99 5M Printed in U.S.A.
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