ESAB R-50 Series Controlled Flow Cylinder Regulators Troubleshooting instruction

INSTRUCTIONS for
CONTROLLED FLOW CYLINDER REGULATORS
F14-237
April, 2007
R-50 SERIES
Regulator
Model
R-50-TIG-580 18361 Argon 25 cfh (0.71 m3/hr.) 580 032
R-50-MIG-580 17773 Argon Mix 35 cfh (0.99 m3/hr.) 580 032
R-50-MIG-320 17774 CO
CGA-032 (FORMERLY "B"I.G.)—5/8—18RH female.
Dimensions Weight: Overall length ................................4.25" to 4.75" (108 mm to 120 mm)
Body Diameter .......................................................................1.25" (32 mm)
Weight ...................................................................................1.00 lb. (0.45 kg)
Accessory: CO connects between regulator and cylinder permitting the CO2 to ow without "freezing up" the regulator. Requires standard electrical extension cord of appropriate length with 3-prong connections.
Heater, P/N 950578 - Recommended if CO2 regulator is expected to operate at high duty cycles. The heater
2
Part
Number
Gas
Service
2
Preset Nom.
Flow Rate
35 cfh (0.99 m3/hr.) 320 032
Connections (CGA)
Inlet Outlet•
CAUTION
The INSTRUCTIONS contained on this sheet are intended specically for operators who know the general principles of operation and safe practices to be followed in operating this type of equipment. If you are not sure that you understand these principles fully, we urge you to read our booklet "Precautions and Safe Prac­tices for Arc Welding, Cutting and Gouging" Form 52-529, in addition to these instructions. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your supplier for further information.
The regulators covered by these Instructions are listed by Underwriter's Laboratories only when using parts manufactured by The ESAB Group to the specications on le with Underwriter's Laboratories, Inc., and the gas service for which it is designed and listed. The use of other parts voids the manufacturer's warranty.
Do not clamp regulator cap in a vise or grip it with a pair of pliers. Distortion of cap can jam the internal parts and cause excessively high delivery pressure as well as weaken the threaded joint to the regulator body. This may cause cap to y o and possibly injure personnel in area.
The regulators are not adjustable. They are factory set to deliver a xed ow rate as specied in the table above. Do not attempt to make any adjustments.
Be sure this information reaches the operator.
You can get extra copies through your supplier.
WARNING
INERT GAS OR CARBON DIOXIDE CAN CAUSE SUFFOCATION IN CONFINED SPACES.
ALWAYS WORK IN WELL VENTILATED AREA.
• PREVENT LEAKS.
• DO NOT CHANGE CGA INLET CONNECTION FROM NUMBER STAMPED ON REGULATOR BODY.
• FOLLOW OPERATING INSTRUCTIONS ON THIS SHEET.
• THIS REGULATOR MUST BE INSTALLED, OPERATED AND MAINTAINED ONLY BY TRAINED SERVICEMEN.
• FOR COMPLETE SAFETY INFORMATION ON WELDING AND CUTTING EQUIPMENT, READ FORM 2035 (OXY-
• FUEL GAS) AND 52-529 (ARC WELDING). FOR SAFETY INFORMATION ON GASES, SEE YOUR SUPPLIER.
TO CONNECT:
1. Open the cylinder valve slightly for an instant, and then close it. This is known as cracking the valve. This blows away and dirt or dust which may have accumu­lated in the valve outlet. Be sure to keep your face away from the valve outlet to protect your eyes.
2. Attach the torch hose to the regulator outlet ("B"- size inert gas female connection) and tighten the con­nection snugly with a wrench. (A shuto valve, such as the OXWELD V-30 Argon-Water Shuto Valve, P/N 16X21, may be connected between the regulator and torch if desired.
3. Open the cylinder valve slowly a fraction of a turn. When the cylinder pressure gauge pointer stops mov­ing, open the valve fully. Never stand directly in front of or behind the regulator when opening the cylinder valve. Always stand to one side.
IMPORTANT: Before starting operation, test all con-
nections with a Leak Test Solution such as P/N 998771. Correct any leaks before starting work. Testing should be performed after torch or other gas-using device has been properly connected, with valve(s) downstream of regulator closed.
Also, check all joints on the regulator, including vent holes in the cap, for leakage. If leakage is noted, the regulator should be removed from service and sent out for repair.
TO STOP FLOW
If work is to be stopped for a half-hour or more, or the regulator is to be removed from the cylinder, shut down the regulator as follows:
1. Close the cylinder valve.
2. Release gas from the regulator by opening valve downstream.
3. When pressure gauge reads zero, the regulator may be removed from the cylinder.
INLET FILTER MAINTENANCE
Each regulator is equipped with a porous metal inlet lter, P/N 71Z33, pressed into the regulator inlet nipple. No regulator should be connected to a cylinder or station valve unless it contains this lter. You can replace the lter if you have reason to do so. To remove a lter, insert a No. 1 "EZY-OUT" or a No. 6 wood screw (about 2.00" - 51 mm long) into the lter and pull it out. Carefully press the new lter into the nipple with a 0.25" (6.4 mm) round metal rod.
REPAIR SERVICE
If gas is escaping through the safety release device, or if any leakage was noted, the regulator should be returned to your distributor or to ESAB Remanufacturing Center, 411 S. Ebenezer Road, Florence, SC 29501.
If you have your own properly equipped and staed repair facility, repair parts information for this regulator (Form F14-239) is available on request to your distributor.
NOTE: Safety release device equipped on these regula-
tors is designed for regulator protection; not for hose or equipment downstream. If gas escapes through the safety release device, immediately close cylinder valve and then remove regulator from service for repair.
F14-237 04 / 2007 Printed in U.S.A.
DIRECTIVES pour
LES DÉTENDEURS DE BOUTEILLE À DÉBIT CONTRÔLÉ DE
F14-237
Avril, 2007
SÉRIE R-50
Modèle du détendeur
R-50-TIG-580 18361 Argon 25 cfh (0,71 m3/h) 580 032 R-50-MIG-580 17773 Mélange d’argon 35 cfh (0,99 m3/h) 580 032 R-50-MIG-320 17774 CO
CGA-032 (AUTREFOIS"B"I.G.) — 5/8 — 18 à droite, femelle.
Chaque détendeur est équipé d’un manomètre de bouteille de 38 mm (1.50 po) de diamètre, 0 – 4 000 psi (0 - 276 bars).
Dimensions et poids : Longueur totale ......................108 mm à 120 mm (4.25 po à 4.75 po)
Diamètre du corps ............................................................32 mm (1.25 po)
Poids........................................................................................0,45 kg (1.00 lb)
Accessoire : Réchauffeur de CO2, N/P 950578 - Recommandé si le détendeur de CO2 est à facteur d’utilisation élevé. Le réchauffeur se raccorde entre le détendeur et la bouteille. Cela permet au CO2 de s’écouler sans « geler » le détendeur. Nécessite un cordon prolongateur standard à fiche 3 broches de longueur adéquate.
Numéro de
pièce
Service de
gaz
2
Débit nom.
préréglé
35 cfh (0,99 m3/h) 320 032
Raccords (CGA)
Entrée Sortie•
MISE EN GARDE
Les DIRECTIVES contenues sur ce feuillet sont destinées aux opérateurs connaissant les principes fondamentaux de fonctionnement et les règles de sécurité à respecter pour exploiter ce type d’appareillage. Si vous n’êtes pas entièrement certain de comprendre ces principes fondamentaux, nous vous conseillons fortement de lire notre livret intitulé « Precautions and Safe Practices for Arc Welding, Cutting and Gouging », Formulaire 52-529, en plus de ces directives. Ne permettez pas aux employés non formés d’installer, d’exploiter ou d’entretenir cet appareillage. Ne TENTEZ PAS d’installer ou d’exploiter cet appareillage avant d’avoir lu et bien compris ces directives. Si vous ne comprenez pas entièrement les directives, contactez votre fournisseur pour plus d’information.
Les détendeurs couverts par ces directives font partie de la liste des Underwriter’s Laboratories, et ce, uniquement lorsqu’ils utilisent des pièces manufacturées par le Groupe ESAB, selon les spécifications au dossier des Underwriter’s Laboratories Inc., et qu’ils sont manufacturés pour le service des gaz pour lesquels ils ont été conçus et inscrits. L’utilisation de toute autre pièce annule la garantie du manufacturier.
Ne serrez pas le couvercle du détendeur dans un étau ou n’utilisez pas de pinces-étau. Une déformation du couvercle peut entraîner un blocage des pièces internes et provoquer un débit de pression excessivement élevé en plus d’affaiblir l’assemblage vissé du corps du détendeur. Cela peut provoquer un envol du couvercle et possiblement blesser le personnel se trouvant dans la zone.
Les détendeurs ne sont pas réglables. Ils sont réglés en usine pour un débit constant tel que décrit dans la table au haut de la page. Ne tentez jamais d’effectuer des réglages.
Veillez à ce que cette information parvienne à l’opérateur.
Des copies supplémentaires sont disponibles chez votre fournisseur.
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