ESAB PT-19XLS Instruction manual

PT-19XLS

Plasmarc™ Cutting Torch

Instruction Manual

F15-430-H 08 / 2008

BE SURE THIS INFORMATION REACHES THE OPERATOR.

YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.

CAUTION

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the
principles of operation and safe practices for arc welding and cutting equipment, we urge
you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and
Gouging,” Form 52-529. Do NOT permit untrained persons to install, operate, or maintain
this equipment. Do NOT attempt to install or operate this equipment until you have read
and fully understand these instructions. If you do not fully understand these instructions,
contact your supplier for further information. Be sure to read the Safety Precautions be­fore installing or operating this equipment.

USER RESPONSIBILITY

This equipment will perform in conformity with the description thereof contained in this manual and accompa­nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc­tions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment
should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced imme­diately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone
or written request for service advice be made to the Authorized Distributor from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.
The user of this equipment shall have the sole responsibility for any malfunction which results from improper
use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser­vice facility designated by the manufacturer.

2

TABLE OF CONTENTS

SECTION TITLE PAGE

SAFETY PRECAUTIONS

Safety - English ....................................................................................................................................5

Safety - Spanish ...................................................................................................................................9

Safety - French ..................................................................................................................................13

SECTION 1 INTRODUCTION

1.1 Introduction .......................................................................................................................................17

1.2 Available Models ..............................................................................................................................17

SECTION 2 REQUIRED EQUIPMENT

2.1 Accessories .........................................................................................................................................19

SECTION 3 INSTALLATION and OPERATION

3.1 Installation ..........................................................................................................................................21

3.2 Operation ............................................................................................................................................22

3.3 Gas Settings ........................................................................................................................................23

Cut Data for the PT-19XLS .............................................................................................................24

Cutting Parameters for the ESP-150 & ESP-200 .....................................................................38

SECTION 4 MAINTENANCE

4.1 Introduction .......................................................................................................................................45

4.2 Replacing the PT-19XLS Nozzle ...................................................................................................46

4.3 Replacing the Electrode and Gas Swirl Bae ........................................................................46

4.4 Replacing the Insulator Assembly ..............................................................................................46

4.5 Replacing the Cable and Hoses ...................................................................................................47

SECTION 5 REPLACEMENT PARTS

5.1 General .................................................................................................................................................49

5.2 Ordering ..............................................................................................................................................49

SUPPLEMENT for the PROCESS DATA using SMARTFLOW II and SDP FILES .........................................56

3

TABLE OF CONTENTS

4

SAFETY PRECAUTIONS

1.0 Safety Precautions

WARNING: These Safety Precautions are

for your protection. They summarize pre­cautionary information from the references

listed in Additional Safety Information sec­tion. Before performing any installation or operating
procedures, be sure to read and follow the safety precau­tions listed below as well as all other manuals, material
safety data sheets, labels, etc. Failure to observe Safety
Precautions can result in injury or death.

PROTECT YOURSELF AND OTHERS -­Some welding, cutting, and gouging
processes are noisy and require ear
protection. The arc, like the sun, emits

ultraviolet (UV) and other radiation
and can injure skin and eyes. Hot metal can cause
burns. Training in the proper use of the processes
and equipment is essential to prevent accidents.
Therefore:

1. Always wear safety glasses with side shields in any

work area, even if welding helmets, face shields, and
goggles are also required.

2. Use a face shield tted with the correct lter and

cover plates to protect your eyes, face, neck, and
ears from sparks and rays of the arc when operating
or observing operations. Warn bystanders not to
watch the arc and not to expose themselves to the
rays of the electric-arc or hot metal.

3. Wear ameproof gauntlet type gloves, heavy long-

sleeve shirt, cuess trousers, high-topped shoes,
and a welding helmet or cap for hair protection, to
protect against arc rays and hot sparks or hot metal.
A ameproof apron may also be desirable as protec­tion against radiated heat and sparks.

4. Hot sparks or metal can lodge in rolled up sleeves,

trouser cus, or pockets. Sleeves and collars should
be kept buttoned, and open pockets eliminated from
the front of clothing.

5. Protect other personnel from arc rays and hot

sparks with a suitable non-ammable partition or
curtains.

6. Use goggles over safety glasses when chipping slag

or grinding. Chipped slag may be hot and can y far.
Bystanders should also wear goggles over safety
glasses.

1.1 Safety - English

FIRES AND EXPLOSIONS -- Heat from
ames and arcs can start res. Hot
slag or sparks can also cause res and
explosions. Therefore:

1. Remove all combustible materials well away from
the work area or cover the materials with a protec­tive non-ammable covering. Combustible materials
include wood, cloth, sawdust, liquid and gas fuels,
solvents, paints and coatings, paper, etc.

2. Hot sparks or hot metal can fall through cracks or
crevices in oors or wall openings and cause a hid­den smoldering re or res on the oor below. Make
certain that such openings are protected from hot
sparks and metal.“

3. Do not weld, cut or perform other hot work until the
workpiece has been completely cleaned so that there
are no substances on the workpiece which might
produce ammable or toxic vapors. Do not do hot
work on closed containers. They may explode.

4. Have re extinguishing equipment handy for instant
use, such as a garden hose, water pail, sand bucket,
or portable re extinguisher. Be sure you are trained
in its use.

5. Do not use equipment beyond its ratings. For ex­ample, overloaded welding cable can overheat and
create a re hazard.

6. After completing operations, inspect the work area
to make certain there are no hot sparks or hot metal
which could cause a later re. Use re watchers when
necessary.

7. For additional information, refer to NFPA Standard
51B, "Fire Prevention in Use of Cutting and Welding
Processes", available from the National Fire Protec­tion Association, Batterymarch Park, Quincy, MA

02269.

ELECTRICAL SHOCK -- Contact with
live electrical parts and ground can
cause severe injury or death. DO NOT
use AC welding current in damp areas,
if movement is conned, or if there is
danger of falling.

5

SAFETY PRECAUTIONS

1. Be sure the power source frame (chassis) is con­nected to the ground system of the input power.

2. Connect the workpiece to a good electrical
ground.

3. Connect the work cable to the workpiece. A poor
or missing connection can expose you or others
to a fatal shock.

4. Use well-maintained equipment. Replace worn or
damaged cables.

5. Keep everything dry, including clothing, work
area, cables, torch/electrode holder, and power
source.

6. Make sure that all parts of your body are insulated
from work and from ground.

7. Do not stand directly on metal or the earth while
working in tight quarters or a damp area; stand
on dry boards or an insulating platform and wear
rubber-soled shoes.

8. Put on dry, hole-free gloves before turning on the
power.

3. Welders should use the following procedures to
minimize exposure to EMF:

A. Route the electrode and work cables together.

Secure them with tape when possible.

B. Never coil the torch or work cable around your

body.

C. Do not place your body between the torch and

work cables. Route cables on the same side of
your body.

D. Connect the work cable to the workpiece as close

as possible to the area being welded.

E. Keep welding power source and cables as far

away from your body as possible.

FUMES AND GASES -- Fumes and
gases, can cause discomfort or harm,
particularly in conned spaces. Do
not breathe fumes and gases. Shield­ing gases can cause asphyxiation.

Therefore:

9. Turn o the power before removing your gloves.

10. Refer to ANSI/ASC Standard Z49.1 (listed on
next page) for specic grounding recommenda­tions. Do not mistake the work lead for a ground
cable.

ELECTRIC AND MAGNETIC FIELDS
— May be dangerous. Electric cur­rent owing through any conduc­tor causes localized Electric and

Magnetic Fields (EMF). Welding and
cutting current creates EMF around welding cables
and welding machines. Therefore:

1. Welders having pacemakers should consult their

physician before welding. EMF may interfere with
some pacemakers.

2. Exposure to EMF may have other health eects which

are unknown.

1. Always provide adequate ventilation in the work area
by natural or mechanical means. Do not weld, cut, or
gouge on materials such as galvanized steel, stain­less steel, copper, zinc, lead, beryllium, or cadmium
unless positive mechanical ventilation is provided.
Do not breathe fumes from these materials.

2. Do not operate near degreasing and spraying opera­tions. The heat or arc rays can react with chlorinated
hydrocarbon vapors to form phosgene, a highly
toxic gas, and other irritant gases.

3. If you develop momentary eye, nose, or throat ir­ritation while operating, this is an indication that
ventilation is not adequate. Stop work and take
necessary steps to improve ventilation in the work
area. Do not continue to operate if physical discom­fort persists.

4. Refer to ANSI/ASC Standard Z49.1 (see listing below)
for specic ventilation recommendations.

6

SAFETY PRECAUTIONS

5. WARNING: This product, when used for welding
or cutting, produces fumes or gases
which contain chemicals known to
the State of California to cause birth
defects and, in some cases, cancer.
(California Health & Safety Code

§25249.5 et seq.)

CYLINDER HANDLING -- Cylinders,
if mishandled, can rupture and vio­lently release gas. Sudden rupture
of cylinder, valve, or relief device can
injure or kill. Therefore:

1. Use the proper gas for the process and use the

proper pressure reducing regulator designed to
operate from the compressed gas cylinder. Do not
use adaptors. Maintain hoses and ttings in good
condition. Follow manufacturer's operating instruc­tions for mounting regulator to a compressed gas
cylinder.

1. Always have qualied personnel perform the instal­lation, troubleshooting, and maintenance work.
Do not perform any electrical work unless you are
qualied to perform such work.

2. Before performing any maintenance work inside a
power source, disconnect the power source from
the incoming electrical power.

3. Maintain cables, grounding wire, connections, power
cord, and power supply in safe working order. Do
not operate any equipment in faulty condition.

4. Do not abuse any equipment or accessories. Keep
equipment away from heat sources such as furnaces,
wet conditions such as water puddles, oil or grease,
corrosive atmospheres and inclement weather.

5. Keep all safety devices and cabinet covers in position
and in good repair.

6. Use equipment only for its intended purpose. Do
not modify it in any manner.

2. Always secure cylinders in an upright position by
chain or strap to suitable hand trucks, undercar­riages, benches, walls, post, or racks. Never secure
cylinders to work tables or xtures where they may
become part of an electrical circuit.

3. When not in use, keep cylinder valves closed. Have
valve protection cap in place if regulator is not con­nected. Secure and move cylinders by using suitable
hand trucks. Avoid rough handling of cylinders.

4. Locate cylinders away from heat, sparks, and ames.
Never strike an arc on a cylinder.

5. For additional information, refer to CGA Standard P-1,
"Precautions for Safe Handling of Compressed Gases
in Cylinders", which is available from Compressed
Gas Association, 1235 Jeerson Davis Highway,
Arlington, VA 22202.

EQUIPMENT MAINTENANCE -- Faulty or
improperly maintained equipment can
cause injury or death. Therefore:

ADDITIONAL SAFETY INFORMATION -- For
more information on safe practices for

electric arc welding and cutting equip­ment, ask your supplier for a copy of
"Precautions and Safe Practices for Arc
Welding, Cutting and Gouging", Form
52-529.

The following publications, which are available from
the American Welding Society, 550 N.W. LeJuene Road,
Miami, FL 33126, are recommended to you:

1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"

2. AWS C5.1 - "Recommended Practices for Plasma Arc
Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc
Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon
Arc Gouging and Cutting"

7

SAFETY PRECAUTIONS

5. AWS C5.5 - "Recommended Practices for Gas Tung­sten Arc Welding“

6. AWS C5.6 - "Recommended Practices for Gas Metal
Arc Welding"“

7. AWS SP - "Safe Practices" - Reprint, Welding Hand­book.

8. ANSI/AWS F4.1, "Recommended Safe Practices for
Welding and Cutting of Containers That Have Held
Hazardous Substances."

MEANING OF SYMBOLS - As used
throughout this manual: Means Atten­tion! Be Alert! Your safety is involved.

Means immediate hazards which,
if not avoided, will result in im­mediate, serious personal injury
or loss of life.

Means potential hazards which
could result in personal injury or
loss of life.

Means hazards which could result
in minor personal injury.

8

SEGURIDAD

1.2 Safety - Spanish

ADVERTENCIA: Estas Precauciones de Se-

guridad son para su protección. Ellas hacen

resumen de información proveniente de las
referencias listadas en la sección "Información Adi­cional Sobre La Seguridad". Antes de hacer cualquier
instalación o procedimiento de operación , asegúrese
de leer y seguir las precauciones de seguridad listadas
a continuación así como también todo manual, hoja
de datos de seguridad del material, calcomanias, etc.
El no observar las Precauciones de Seguridad puede
resultar en daño a la persona o muerte.

PROTEJASE USTED Y A LOS DEMAS-­Algunos procesos de soldadura, corte
y ranurado son ruidosos y requiren
protección para los oídos. El arco,

como el sol , emite rayos ultravioleta
(UV) y otras radiaciones que pueden dañar la piel
y los ojos. El metal caliente causa quemaduras. EL
entrenamiento en el uso propio de los equipos y
sus procesos es esencial para prevenir accidentes.
Por lo tanto:

1. Utilice gafas de seguridad con protección a los lados

siempre que esté en el área de trabajo, aún cuando
esté usando careta de soldar, protector para su cara
u otro tipo de protección.

2. Use una careta que tenga el ltro correcto y lente

para proteger sus ojos, cara, cuello, y oídos de las
chispas y rayos del arco cuando se esté operando y
observando las operaciones. Alerte a todas las per­sonas cercanas de no mirar el arco y no exponerse
a los rayos del arco eléctrico o el metal fundido.

3. Use guantes de cuero a prueba de fuego, camisa

pesada de mangas largas, pantalón de ruedo liso,
zapato alto al tobillo, y careta de soldar con capucha
para el pelo, para proteger el cuerpo de los rayos y
chispas calientes provenientes del metal fundido.
En ocaciones un delantal a prueba de fuego es
necesario para protegerse del calor radiado y las
chispas.

4. Chispas y partículas de metal caliente puede alojarse

en las mangas enrolladas de la camisa , el ruedo del
pantalón o los bolsillos. Mangas y cuellos deberán
mantenerse abotonados, bolsillos al frente de la
camisa deberán ser cerrados o eliminados.

5. Proteja a otras personas de los rayos del arco y chis-

pas calientes con una cortina adecuada no-amable
como división.

6. Use careta protectora además de sus gafas de segu-

ridad cuando esté removiendo escoria o puliendo.

La escoria puede estar caliente y desprenderse con
velocidad. Personas cercanas deberán usar gafas
de seguridad y careta protectora.

FUEGO Y EXPLOSIONES -- El calor de
las amas y el arco pueden ocacionar
fuegos. Escoria caliente y las chispas
pueden causar fuegos y explosiones.
Por lo tanto:

1. Remueva todo material combustible lejos del área
de trabajo o cubra los materiales con una cobija a
prueba de fuego. Materiales combustibles incluyen
madera, ropa, líquidos y gases amables, solventes,
pinturas, papel, etc.

2. Chispas y partículas de metal pueden introducirse en
las grietas y agujeros de pisos y paredes causando
fuegos escondidos en otros niveles o espacios.
Asegúrese de que toda grieta y agujero esté cubierto
para proteger lugares adyacentes contra fuegos.

3. No corte, suelde o haga cualquier otro trabajo
relacionado hasta que la pieza de trabajo esté to­talmente limpia y libre de substancias que puedan
producir gases inamables o vapores tóxicos. No
trabaje dentro o fuera de contenedores o tanques
cerrados. Estos pueden explotar si contienen vapores
inamables.

4. Tenga siempre a la mano equipo extintor de fu­ego para uso instantáneo, como por ejemplo una
manguera con agua, cubeta con agua, cubeta con
arena, o extintor portátil. Asegúrese que usted esta
entrenado para su uso.

5. No use el equipo fuera de su rango de operación. Por
ejemplo, el calor causado por cable sobrecarga en
los cables de soldar pueden ocasionar un fuego.

6. Después de termirar la operación del equipo, inspec­cione el área de trabajo para cerciorarse de que las
chispas o metal caliente ocasionen un fuego más
tarde. Tenga personal asignado para vigilar si es
necesario.

7. Para información adicional , haga referencia a la
publicación NFPA Standard 51B, "Fire Prevention in
Use of Cutting and Welding Processes", disponible
a través de la National Fire Protection Association,
Batterymarch Park, Quincy, MA 02269.

CHOQUE ELECTRICO -- El contacto
con las partes eléctricas energizadas
y tierra puede causar daño severo o
muerte. NO use soldadura de corri-

ente alterna (AC) en áreas húmedas,
de movimiento connado en lugares estrechos o
si hay posibilidad de caer al suelo.

9

SEGURIDAD

1. Asegúrese de que el chasis de la fuente de poder
esté conectado a tierra através del sistema de
electricidad primario.

2. Conecte la pieza de trabajo a un buen sistema de
tierra física.

3. Conecte el cable de retorno a la pieza de trabajo.
Cables y conductores expuestos o con malas
conexiones pueden exponer al operador u otras
personas a un choque eléctrico fatal.

4. Use el equipo solamente si está en buenas condi­ciones. Reemplaze cables rotos, dañados o con
conductores expuestos.

5. Mantenga todo seco, incluyendo su ropa, el área de
trabajo, los cables, antorchas, pinza del electrodo,
y la fuente de poder.

6. Asegúrese que todas las partes de su cuerpo están
insuladas de ambos, la pieza de trabajo y tierra.

7. No se pare directamente sobre metal o tierra mien­tras trabaja en lugares estrechos o áreas húmedas;
trabaje sobre un pedazo de madera seco o una
plataforma insulada y use zapatos con suela de
goma.

8. Use guantes secos y sin agujeros antes de energizar
el equipo.

9. Apage el equipo antes de quitarse sus guantes.

10. Use como referencia la publicación ANSI/ASC
Standard Z49.1 (listado en la próxima página) para
recomendaciones especícas de como conectar el
equipo a tierra. No confunda el cable de soldar a
la pieza de trabajo con el cable a tierra.

CAMPOS ELECTRICOS Y MAGNETI­COS - Son peligrosos. La corriente
eléctrica uye através de cualquier
conductor causando a nivel local

Campos Eléctricos y Magnéticos
(EMF). Las corrientes en el área de corte y soldadura,
crean EMF alrrededor de los cables de soldar y las
maquinas. Por lo tanto:

1. Soldadores u Operadores que use marca-pasos para

el corazón deberán consultar a su médico antes de
soldar. El Campo Electromagnético (EMF) puede
interferir con algunos marca-pasos.

2. Exponerse a campos electromagnéticos (EMF) puede

causar otros efectos de salud aún desconocidos.

3. Los soldadores deberán usar los siguientes proced­imientos para minimizar exponerse al EMF:

A. Mantenga el electrodo y el cable a la pieza de

trabajo juntos, hasta llegar a la pieza que usted
quiere soldar. Asegúrelos uno junto al otro con
cinta adhesiva cuando sea posible.

B. Nunca envuelva los cables de soldar alrededor

de su cuerpo.

C. Nunca ubique su cuerpo entre la antorcha y el

cable, a la pieza de trabajo. Mantega los cables a
un sólo lado de su cuerpo.

D. Conecte el cable de trabajo a la pieza de trabajo

lo más cercano posible al área de la soldadura.

E. Mantenga la fuente de poder y los cables de soldar

lo más lejos posible de su cuerpo.

HUMO Y GASES -- El humo y los
gases, pueden causar malestar o
daño, particularmente en espacios

sin ventilación. No inhale el humo

o gases. El gas de protección puede
causar falta de oxígeno.
Por lo tanto:

1. Siempre provea ventilación adecuada en el área

de trabajo por medio natural o mecánico. No solde,
corte, o ranure materiales con hierro galvanizado,
acero inoxidable, cobre, zinc, plomo, berílio, o cad­mio a menos que provea ventilación mecánica
positiva . No respire los gases producidos por
estos materiales.

2. No opere cerca de lugares donde se aplique sub-

stancias químicas en aerosol. El calor de los rayos
del arco pueden reaccionar con los vapores de
hidrocarburo clorinado para formar un fosfógeno,
o gas tóxico, y otros irritant es.

3. Si momentáneamente desarrolla inrritación de

ojos, nariz o garganta mientras est á operando, es
indicación de que la ventilación no es apropiada.
Pare de trabajar y tome las medidas necesarias
para mejorar la ventilación en el área de trabajo.
No continúe operando si el malestar físico per­siste.

4. Haga referencia a la publicación ANSI/ASC Standard

Z49.1 (Vea la lista a continuación) para recomen­daciones especícas en la ventilación.

10

SEGURIDAD

5. ADVERTENCIA-- Este producto cuando se uti­liza para soldaduras o cortes,
produce humos o gases, los
cuales contienen químicos
conocidos por el Estado de Cali­fornia de causar defectos en el
nacimiento, o en algunos casos,
Cancer. (California Health &
Safety Code §25249.5 et seq.)

MANEJO DE CILINDROS-- Los

cilindros, si no son manejados
correctamente, pueden romp­erse y liberar violentamente
gases. Rotura repentina del
cilindro, válvula, o válvula de
escape puede causar daño o
muerte. Por lo tanto:

1. Utilize el gas apropiado para el proceso y utilize

un regulador diseñado para operar y reducir la
presión del cilindro de gas . No utilice adapta­dores. Mantenga las mangueras y las conexiones
en buenas condiciones. Observe las instrucciones
de operación del manufacturero para montar el
regulador en el cilindro de gas comprimido.

2. Asegure siempre los cilindros en posición vertical

y amárrelos con una correa o cadena adecuada
para asegurar el cilindro al carro, transportes, tablil­leros, paredes, postes, o armazón. Nunca asegure
los cilindros a la mesa de trabajo o las piezas que
son parte del circuito de soldadura . Este puede ser
parte del circuito elélectrico.

3. Cuando el cilindro no está en uso, mantenga la

válvula del cilindro cerrada. Ponga el capote de
protección sobre la válvula si el regulador no
está conectado. Asegure y mueva los cilindros
utilizando un carro o transporte adecuado. Evite
el manejo brusco de los

1. Siempre tenga personal cualicado para efec­tuar l a instalación, diagnóstico, y mantenimiento
del equipo. No ejecute ningún trabajo eléctrico a
menos que usted esté cualicado para hacer el
trabajo.

2. Antes de dar mantenimiento en el interior de la
fuente de poder, desconecte la fuente de poder
del suministro de electricidad primaria.

3. Mantenga los cables, cable a tierra, conexciones,
cable primario, y cualquier otra fuente de poder
en buen estado operacional. No opere ningún
equipo en malas condiciones.

4. No abuse del equipo y sus accesorios. Mantenga
el equipo lejos de cosas que generen calor como
hornos, también lugares húmedos como charcos
de agua , aceite o grasa, atmósferas corrosivas y
las inclemencias del tiempo.

5. Mantenga todos los artículos de seguridad y
coverturas del equipo en su posición y en buenas
condiciones.

6. Use el equipo sólo para el propósito que fue
diseñado. No modique el equipo en ninguna
manera.

INFORMACION ADICIONAL DE SEGURI­DAD -- Para más información sobre las
prácticas de seguridad de los equipos de
arco eléctrico para soldar y cortar, pregunte
a su suplidor por una copia de "Precautions
and Safe Practices for Arc Welding, Cutting
and Gouging-Form 52-529.

Las siguientes publicaciones, disponibles através de
la American Welding Society, 550 N.W. LeJuene Road,
Miami, FL 33126, son recomendadas para usted:

1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"

2. AWS C5.1 - "Recommended Practices for Plasma Arc
Welding"

MANTENIMIENTO DEL EQUIPO -- Equipo
defectuoso o mal mantenido puede
causar daño o muerte. Por lo tanto:

3. AWS C5.2 - "Recommended Practices for Plasma Arc
Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon
Arc Gouging and Cutting"

11

SEGURIDAD

SIGNIFICADO DE LOS SIMBOLOS

-- Según usted avanza en la lectura
de este folleto: Los Símbolos Sig­nican ¡Atención! ¡Esté Alerta! Se
trata de su seguridad.

Signica riesgo inmediato que,
de no ser evadido, puede resultar
inmediatamente en serio daño
personal o la muerte.

Signica el riesgo de un peligro
potencial que puede resultar en
serio daño personal o la muerte.

Signica el posible riesgo que
puede resultar en menores daños
a la persona.

12

SÉCURITÉ

1.3 Safety - French

AVERTISSEMENT : Ces règles de sécurité

ont pour but d'assurer votre protection. Ils
récapitulent les informations de précaution

provenant des références dans la section
des Informations de sécurité supplémentaires. Avant
de procéder à l'installation ou d'utiliser l'unité, assurez­vous de lire et de suivre les précautions de sécurité ci­dessous, dans les manuels, les ches d'information sur la
sécurité du matériel et sur les étiquettes, etc. Tout défaut
d'observer ces précautions de sécurité peut entraîner
des blessures graves ou mortelles.

PROTÉGEZ-VOUS -- Les processus de
soudage, de coupage et de gougeage

produisent un niveau de bruit élevé et
exige l'emploi d'une protection auditive. L'arc, tout
comme le soleil, émet des rayons ultraviolets en plus
d'autre rayons qui peuvent causer des blessures à la
peau et les yeux. Le métal incandescent peut causer
des brûlures. Une formation reliée à l'usage des
processus et de l'équipement est essentielle pour
prévenir les accidents. Par conséquent:

1. Portez des lunettes protectrices munies d'écrans la-

téraux lorsque vous êtes dans l'aire de travail, même
si vous devez porter un casque de soudeur, un écran
facial ou des lunettes étanches.

2. Portez un écran facial muni de verres ltrants et de

plaques protectrices appropriées an de protéger
vos yeux, votre visage, votre cou et vos oreilles des
étincelles et des rayons de l'arc lors d'une opération
ou lorsque vous observez une opération. Avertissez
les personnes se trouvant à proximité de ne pas re­garder l'arc et de ne pas s'exposer aux rayons de l'arc
électrique ou le métal incandescent.

3. Portez des gants ignifugiés à crispin, une chemise

épaisse à manches longues, des pantalons sans rebord
et des chaussures montantes an de vous protéger des
rayons de l'arc, des étincelles et du métal incandescent,
en plus d'un casque de soudeur ou casquette pour
protéger vos cheveux. Il est également recommandé
de porter un tablier ininammable an de vous proté­ger des étincelles et de la chaleur par rayonnement.

4. Les étincelles et les projections de métal incandescent

risquent de se loger dans les manches retroussées,
les rebords de pantalons ou les poches. Il est recom­mandé de garder boutonnés le col et les manches et
de porter des vêtements sans poches en avant.

5. Protégez toute personne se trouvant à proximité des

étincelles et des rayons de l'arc à l'aide d'un rideau ou
d'une cloison ininammable.

6. Portez des lunettes étanches par dessus vos lunettes

de sécurité lors des opérations d'écaillage ou de
meulage du laitier. Les écailles de laitier incandescent
peuvent être projetées à des distances considérables.
Les personnes se trouvant à proximité doivent égale­ment porter des lunettes étanches par dessus leur
lunettes de sécurité.

INCENDIES ET EXPLOSIONS -- La
chaleur provenant des ammes ou de
l'arc peut provoquer un incendie. Le
laitier incandescent ou les étincelles

peuvent également provoquer un

incendie ou une explosion. Par conséquent :

1. Éloignez susamment tous les matériaux combus­tibles de l'aire de travail et recouvrez les matériaux
avec un revêtement protecteur ininammable. Les
matériaux combustibles incluent le bois, les vête­ments, la sciure, le gaz et les liquides combustibles,
les solvants, les peintures et les revêtements, le
papier, etc.

2. Les étincelles et les projections de métal incan­descent peuvent tomber dans les ssures dans
les planchers ou dans les ouvertures des murs et
déclencher un incendie couvant à l'étage inférieur
Assurez-vous que ces ouvertures sont bien protégées
des étincelles et du métal incandescent.

3. N'exécutez pas de soudure, de coupe ou autre tra­vail à chaud avant d'avoir complètement nettoyé la
surface de la pièce à traiter de façon à ce qu'il n'ait
aucune substance présente qui pourrait produire
des vapeurs inammables ou toxiques. N'exécutez
pas de travail à chaud sur des contenants fermés
car ces derniers pourraient exploser.

4. Assurez-vous qu'un équipement d'extinction
d'incendie est disponible et prêt à servir, tel qu'un
tuyau d'arrosage, un seau d'eau, un seau de sable
ou un extincteur portatif. Assurez-vous d'être bien
instruit par rapport à l'usage de cet équipement.

5. Assurez-vous de ne pas excéder la capacité de
l'équipement. Par exemple, un câble de soudage
surchargé peut surchauer et provoquer un in­cendie.

6. Une fois les opérations terminées, inspectez l'aire de
travail pour assurer qu'aucune étincelle ou projec­tion de métal incandescent ne risque de provoquer
un incendie ultérieurement. Employez des guetteurs
d'incendie au besoin.

7. Pour obtenir des informations supplémentaires,
consultez le NFPA Standard 51B, "Fire Prevention in
Use of Cutting and Welding Processes", disponible au
National Fire Protection Association, Batterymarch
Park, Quincy, MA 02269.

CHOC ÉLECTRIQUE -- Le contact avec
des pièces électriques ou les pièces
de mise à la terre sous tension peut
causer des blessures graves ou mor-

telles. NE PAS utiliser un courant de
soudage c.a. dans un endroit humide, en espace
restreint ou si un danger de chute se pose.

13

SÉCURITÉ

1. Assurez-vous que le châssis de la source
d'alimentation est branché au système de mise à
la terre de l'alimentation d'entrée.

2. Branchez la pièce à traiter à une bonne mise de
terre électrique.

3. Branchez le câble de masse à la pièce à traiter et
assurez une bonne connexion an d'éviter le risque
de choc électrique mortel.

4. Utilisez toujours un équipement correctement
entretenu. Remplacez les câbles usés ou endom­magés.

5. Veillez à garder votre environnement sec, incluant
les vêtements, l'aire de travail, les câbles, le porte­électrode/torche et la source d'alimentation.

6. Assurez-vous que tout votre corps est bien isolé
de la pièce à traiter et des pièces de la mise à la
terre.

7. Si vous devez eectuer votre travail dans un espace
restreint ou humide, ne tenez vous pas directe­ment sur le métal ou sur la terre; tenez-vous sur
des planches sèches ou une plate-forme isolée et
portez des chaussures à semelles de caoutchouc.

8. Avant de mettre l'équipement sous tension, isolez
vos mains avec des gants secs et sans trous.

9. Mettez l'équipement hors tension avant d'enlever
vos gants.

10. Consultez ANSI/ASC Standard Z49.1 (listé à
la page suivante) pour des recommandations
spéciques concernant les procédures de mise à
la terre. Ne pas confondre le câble de masse avec
le câble de mise à la terre.

CHAMPS ÉLECTRIQUES ET MAGNÉ­TIQUES — comportent un risque de
danger. Le courant électrique qui
passe dans n'importe quel conduc-

teur produit des champs électriques
et magnétiques localisés. Le soudage et le cou­rant de coupage créent des champs électriques
et magnétiques autour des câbles de soudage et
l'équipement. Par conséquent :

1. Un soudeur ayant un stimulateur cardiaque doit

consulter son médecin avant d'entreprendre une
opération de soudage. Les champs électriques et
magnétiques peuvent causer des ennuis pour cer­tains stimulateurs cardiaques.

2. L'exposition à des champs électriques et magné-

tiques peut avoir des eets néfastes inconnus pour
la santé.

3. Les soudeurs doivent suivre les procédures suivantes
pour minimiser l'exposition aux champs électriques
et magnétiques :

A. Acheminez l'électrode et les câbles de masse

ensemble. Fixez-les à l'aide d'une bande adhésive
lorsque possible.

B. Ne jamais enrouler la torche ou le câble de masse

autour de votre corps.

C. Ne jamais vous placer entre la torche et les câbles

de masse. Acheminez tous les câbles sur le même
côté de votre corps.

D. Branchez le câble de masse à la pièce à traiter le

plus près possible de la section à souder.

E. Veillez à garder la source d'alimentation pour le

soudage et les câbles à une distance appropriée
de votre corps.

LES VAPEURS ET LES GAZ -- peuvent
causer un malaise ou des dommages
corporels, plus particulièrement
dans les espaces restreints. Ne re­spirez pas les vapeurs et les gaz. Le
gaz de protection risque de causer
l'asphyxie. Par conséquent :

1. Assurez en permanence une ventilation adéquate
dans l'aire de travail en maintenant une ventila­tion naturelle ou à l'aide de moyens mécanique.
N'effectuez jamais de travaux de soudage, de
coupage ou de gougeage sur des matériaux tels que
l'acier galvanisé, l'acier inoxydable, le cuivre, le zinc,
le plomb, le berylliym ou le cadmium en l'absence
de moyens mécaniques de ventilation ecaces. Ne
respirez pas les vapeurs de ces matériaux.

2. N'eectuez jamais de travaux à proximité d'une
opération de dégraissage ou de pulvérisation. Lor­sque la chaleur

ou le rayonnement de l'arc entre en contact avec les

vapeurs d'hydrocarbure chloré, ceci peut déclencher
la formation de phosgène ou d'autres gaz irritants,
tous extrêmement toxiques.

3. Une irritation momentanée des yeux, du nez ou de la
gorge au cours d'une opération indique que la ven­tilation n'est pas adéquate. Cessez votre travail an
de prendre les mesures nécessaires pour améliorer
la ventilation dans l'aire de travail. Ne poursuivez
pas l'opération si le malaise persiste.

4. Consultez ANSI/ASC Standard Z49.1 (à la page
suivante) pour des recommandations spéciques
concernant la ventilation.

14

SÉCURITÉ

5. AVERTISSEMENT : Ce produit, lorsqu'il est utilisé
dans une opération de soudage ou de
coupage, dégage des vapeurs ou des
gaz contenant des chimiques consid­éres par l'état de la Californie comme
étant une cause des malformations
congénitales et dans certains cas, du
cancer. (California Health & Safety
Code §25249.5 et seq.)

MANIPULATION DES CYLINDRES -­La manipulation d'un cylindre, sans
observer les précautions nécessaires,
peut produire des fissures et un

échappement dangereux des gaz.
Une brisure soudaine du cylindre, de la soupape ou
du dispositif de surpression peut causer des bles­sures graves ou mortelles. Par conséquent :

1. Utilisez toujours le gaz prévu pour une opération

et le détendeur approprié conçu pour utilisation
sur les cylindres de gaz comprimé. N'utilisez jamais
d'adaptateur. Maintenez en bon état les tuyaux et
les raccords. Observez les instructions d'opération
du fabricant pour assembler le détendeur sur un
cylindre de gaz comprimé.

2. Fixez les cylindres dans une position verticale, à

l'aide d'une chaîne ou une sangle, sur un chariot
manuel, un châssis de roulement, un banc, un mur,
une colonne ou un support convenable. Ne xez
jamais un cylindre à un poste de travail ou toute autre
dispositif faisant partie d'un circuit électrique.

3. Lorsque les cylindres ne servent pas, gardez les

soupapes fermées. Si le détendeur n'est pas bran­ché, assurez-vous que le bouchon de protection de
la soupape est bien en place. Fixez et déplacez les
cylindres à l'aide d'un chariot manuel approprié.
Toujours manipuler les cylindres avec soin.

4. Placez les cylindres à une distance appropriée

de toute source de chaleur, des étincelles et des
ammes. Ne jamais amorcer l'arc sur un cylindre.

5. Pour de l'information supplémentaire, consultez

CGA Standard P-1, "Precautions for Safe Handling
of Compressed Gases in Cylinders", mis à votre dis­position par le Compressed Gas Association, 1235
Jeerson Davis Highway, Arlington, VA 22202.

ENTRETIEN DE L'ÉQUIPEMENT -- Un équipe­ment entretenu de façon défectueuse ou
inadéquate peut causer des blessures
graves ou mortelles. Par conséquent :

1. Efforcez-vous de toujours confier les tâches
d'installation, de dépannage et d'entretien à un
personnel qualié. N'eectuez aucune réparation
électrique à moins d'être qualié à cet eet.

2. Avant de procéder à une tâche d'entretien à
l'intérieur de la source d'alimentation, débranchez
l'alimentation électrique.

3. Maintenez les câbles, les ls de mise à la terre,
les branchements, le cordon d'alimentation et la
source d'alimentation en bon état. N'utilisez ja­mais un équipement s'il présente une défectuosité
quelconque.

4. N'utilisez pas l'équipement de façon abusive. Gardez
l'équipement à l'écart de toute source de chaleur,
notamment des fours, de l'humidité, des aques
d'eau, de l'huile ou de la graisse, des atmosphères
corrosives et des intempéries.

5. Laissez en place tous les dispositifs de sécurité et
tous les panneaux de la console et maintenez-les
en bon état.

6. Utilisez l'équipement conformément à son usage
prévu et n'eectuez aucune modication.

INFORMATIONS SUPPLÉMENTAIRES RELA­TIVES À LA SÉCURITÉ -- Pour obtenir de
l'information supplémentaire sur les règles
de sécurité à observer pour l'équipement
de soudage à l'arc électrique et le coupage,
demandez un exemplaire du livret "Precau­tions and Safe Practices for Arc Welding,
Cutting and Gouging", Form 52-529.

Les publications suivantes sont également recomman­dées et mises à votre disposition par l'American Welding
Society, 550 N.W. LeJuene Road, Miami, FL 33126 :

1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"

2. AWS C5.1 - "Recommended Practices for Plasma Arc
Welding"

3. AWS C5.2 - "Recommended Practices for Plasma Arc
Cutting"

4. AWS C5.3 - "Recommended Practices for Air Carbon
Arc Gouging and Cutting"

15

SÉCURITÉ

SIGNIFICATION DES SYMBOLES
Ce symbole, utilisé partout dans ce manuel,
signie "Attention" ! Soyez vigilant ! Votre
sécurité est en jeu.

DANGER

Signie un danger immédiat. La situation peut
entraîner des blessures graves ou mortelles.

AVERTISSEMENT

Signie un danger potentiel qui peut entraîner des
blessures graves ou mortelles.

ATTENTION

Signie un danger qui peut entraîner des blessures
corporelles mineures.

16

SECTION 1 INTRODUCTION

1.1 INTRODUCTION

The PT-19XLS is a water-cooled plasma arc torch designed for mechanized cutting at currents up to 360 amps with oxygen
and up to 600 amps with nitrogen or H-35.

The PT-19XLS incorporates arrangements for secondary gas shielding and various minor improvements over the PT-19XL.

The PT-19XLS remains fully repairable.

1.2 AVAILABLE MODELS

Torch Assembly PT-19XLS, 4-1/2 ft.* P/N 37086
Torch Assembly PT-19XLS, 6 ft.* P/N 37087
Torch Assembly PT-19XLS, 12 ft.* P/N 37088
Torch Assembly PT-19XLS, 15 ft.* P/N 37089
Torch Assembly PT-19XLS, 17 ft.* P/N 37090
Torch Assembly PT-19XLS, 20 ft.* P/N 37091
Torch Assembly PT-19XLS, 25 ft.* P/N 37092
Torch Assembly PT-19XLS, 50 ft** P/N 37093
Torch Assembly PT-19XLS, Less Leads P/N 37543
Torch Assembly PT-19XLS, 25 ft** P/N 0558004636

*Used on the Smart Flow ESP-1000 Plasma Cutting Outts with ESP ULTRA-LIFE 300, ESP-400C or ESP-600C Power Sources.
Also used on PCM-1500 console units modied for use with PCC-12 control and on the ESP-200 with Plumbing Box.

**Used on ESP-150 & ESP-200 without Plumbing Box.

NOTICE:

ESAB Welding & Cutting Products to react vigorously to patent infringement of unauthorized manufacture, sale, or use of its patented products
or spare parts.

This torch and its components are protected by various U.S. and foreign patents with additional patents pending. It is the policy of

High Voltage can kill. Disconnect Power supply from incoming electrical power before
touching or servicing the torch. Metal parts of the torch can be at high voltage.

PLASMA Cutting can produce deadly fumes, re, or explosion.

• Gasesusedforplasmacuttingcancausesuocation,re,orexplosion.

• Loudnoisefromplasmacuttingcancausehearingloss.

Table 1-1. PT-19XLS Specications

Current Rating 400A O2 or Air Plasma Gas
600A N

Duty Cycle 100%
Torch Mounting Diameter 2 in. (50.8mm)

Length of Torch without 16.6 inches (422mm)
Leads

Cooling Requirements 0.75 gpm min. @ 90 psig (150 A)

1.00 gpm min. @ 120 psig (250 A)
Plasma 35 cfh (50 A)
Gas Consumption 65 cfh (150 A)
(Arc On) 110 cfh (250A)

Shield Gas 90 to 450 scfh
Consumption Air or N

or H-35 Plasma Gas

2

2

17

PT-36 Technical Specications

SECTION 1 INTRODUCTION

SECTION 1 INTRODUCTION

18

SECTION 2 REQUIRED EQUIPMENT

2.1 ACCESSORIES

A. PT-19XL Torch Spare Parts Kit, P/N 37307

Recom mended for maintaining the PT-19XLS torch with minimum downtime. The kit contains the following PT-19XLS

parts and tools:

4 - Electrode, Long .................................................P/N 34086XL

4 - Electrode, Long N2/ArH2 .....................................P/N 22403

2 - Nozzle Base, 100 - 200A ......................................P/N 22028

5 - Nozzle Tip, 150A .....................................................P/N 22030

2 - Nozzle Base, 50A ....................................................P/N 22027

5 - O-Ring (1.301 ID X .070 W) ............................P/N 2064106

2 - Shield, 50A ...............................................................P/N 21795

1 - Electrode Holder ....................................................P/N 37068

2 - Diuser, 50A ............................................................P/N 21796

5 - Nozzle Tip, 50A .......................................................P/N 22026

6 - #6-32 X 1/8 Setscrews .................................. P/N 61330980

6 - #6-32 X 3/16 Setscrews ...............................P/N 61630631

5 - Nozzle, 250A ............................................................P/N 21822

4 - Gas Swirl Bae .................................................... P/N 948142

1 - Nozzle Retaining Cup ...........................................P/N 37082

1 - Insulator Assembly ...............................................P/N 37083

1 - Contact Ring Assembly .......................... P/N 0558003858

B. Torch Mounting

1. Torch Clamp Assembly, P/N 598707 is required for mounting the PT-19XLS.

For stationary or boom mounting, the following parts may also be needed:

P/N 39V35 - Rack & Tube Assembly P/N 40V26 - Torch Adjustment Assembly
P/N 25V39 - Adjustable Slide P/N 29N04 - Angle Bracket

P/N 996342 - Clamp Insulator Bushing

10 - O-Ring (.468 ID X .07 W) ................................. P/N 86W85

5 - O-Ring (.145 ID X .070 W) ............................... P/N 996526

30 - O-Ring (.176 ID X .050 W) .............................. P/N 951000

20 - O-Ring (1.614 ID X .070 W) ........................... P/N 996528

20 - O-Ring (.363 ID X .070 W) ............................... P/N 86W99

1- Nozzle & Electrode Stem Tool ............................P/N 37110

1- Electrode Tip Removal Tool .............................. P/N 996568

1- Hex Wrench, 1/16" .......................................... P/N 93750006

1- Silicone Grease ........................................................P/N 17672

2 - Heat Shield 50A ......................................................P/N 34885

2 - Heat Shield 150/250A ....................................... P/N 948186

1 - Allen Wrench .................................................. P/N 93750010

4 - Shield, 100 - 250A ..................................................P/N 21802

4 - Diuser, 100 - 360A ...............................................P/N 21944

2 - Shield Retainer .......................................................P/N 37081

2 - Contact Ring Screw ..............................................P/N 37073

2 - Gasket ........................................................................P/N 37308

2. For cutting machine operation, the torch will mount on a standard PT-15 torch mounting setup.

3. Adaptor Assembly, P/N 22463 is required for mounting the PT-19XLS to the PCC-90.

C. Air Curtain Kit, PT-19XLS - P/N 37460, consisting of :
P/N 37440 - Air Curtain Assembly
P/N 33383 - Control Panel
P/N 34033 - Hose, 50 ft.

For installation refer to F-15-475.

The air curtain directs a ow of air around the arc which permits underwater cutting with O2 gas.

Note: Underwater cutting cannot be done below 150A.

D. Water Muer, PT-19XLS - P/N 37439
The water muer uses a ow of water recirculated from the water tank to shield the arc thus reducing noise and fumes. The
water muer may be used above or under water.

19

SECTION 2 REQUIRED EQUIPMENT

20

SECTION 3 INSTALLATION / OPERATION

3.1 INSTALLATION

Refer to machine manual.

Clamping on Torch Body May Cause Dangerous Cur­rent To Flow Through Machine Chassis.

Mount Torch
On Insulated
Sleeve (Torch
Handle) here

DO NOT mount on
steel torch body

C

AUTION: CLAMP TORCH ABOVE THIS LA

PT-19XLS

PLASMARC TORCH

ELECTRIC SHOCK CAN KILL. Precautionary measures should be taken to
provide maximum protection against electric shock. Therefore, before
making any adjustments or performing any maintenance on the torch,

makesurethepowertothetorchisshuto.

• Do not mount on stainless steel torch body.

• Torch body is electrically insulated, however high

frequency start current may arc through to nd a
ground.

L

E

B

• Clamping near torch body may result in arcing be

tween body and machine.

• When this arcing occurs, torch body may require

non-warranty replacement.

• Damage to machine components may result.

• Clamp only on insulated torch sleeve not less

than 1.25” (31.75mm) from the torch end of the
sleeve.

Never use oil or grease on this torch. Handle parts only with clean hands
on a clean surface. Oil and grease are easily ignited and burn violently
in the presence of oxygen under pressure. Use silicone lubricant only
where directed.

Wear the usual protective gloves, clothing, and helmet. Helmet
with lter lens shade No. 6 or 7 should provide adequate protec­tion for your eyes.

Never touch any torch front end parts (nozzle, retaining cup, etc.) unless
the power switch is in the OFF position, and primary power is shut OFF
at the disconnect.

21

SECTION 3 INSTALLATION / OPERATION

3.2 OPERATION

A. Select an appropriate condition from the cutting tables or install recommended nozzle, electrode, bae,
diuser or shield. Set recommended ows, pressures, currents, etc.

B. Position the torch over the edge of the workpiece with the tip of the nozzle set at the recommended stando.
(See tables in the cutting parameter section).

NOTE

If piercing thick plate, increase stando to 1/2" for up to 1/2" thick plate, 3/4" for thicker plate. Then return to 3/8" stando
after completing the pierce and you are ready to cut.

NOTE

If cutting arc does not start within seven seconds, the pilot arc will shut o. Deactivate start switch. Make sure gas pressures
are adequate, work cable is rmly connected to workpiece, cooling water is on, stando is correct, etc. Then restart.

Figure3-1.EectofCuttingSpeed

22

SECTION 3 INSTALLATION / OPERATION

3.3 GAS SETTINGS

A. PCC-1500 / PCC-12 Systems

150 AMP Nozzle
Starting gas set to 20 psig.
Cutting gas set to 45 psig.

NOTE: Do not use 02, use only air for cutting carbon steel over
3/4" thick at 150 AMPS.

50 AMP Nozzle
Use Air/Air or N2/N2 only.
Starting gas set to 40 psig.
Cutting gas set to 60 psig.

Use 4-hole bae for all 50A & 150A cutting.

B. PCM-8

150A Nozzle - set owmeter to 3.0
250A Nozzle - set owmeter to 5.0

C. ESP-1000 - Refer to data in cutting tables.

D. Operation of 50 AMP Nozzle For ESP-1000
Systems With Regulator & Gauge Kits.

1. Build up a regulator assembly as shown below:

2. Install this regulator at the "Cut Gas" connection
on the ESP Plumbing Box.

3. Set control on the ESP Flow Control as follows:
a. O2/N2 Switch to "N2".
b. Cut Water Switch to "OFF".
c. Cut Gas Flowrate to "HIGH 7".
d. Test/Run Switch to "Run 1".

4. Set Start Gas Pressure as follows:
a. Test/Run Switch to "START GAS TEST".

b. Adjust Start Gas Regulator to 30 psig.

c. Return TEST/RUN Switch to "Run 1".

5. Set Cut Gas Pressure as follows:
a. TEST/RUN Switch to "CUT GAS TEST".
b. Adjust Cut Gas Regulator to 60 psig.
c. Return TEST/RUN Switch to "RUN 1".

6. Set Range Switch on ESP-300 to "LOW". Adjust
current setting to 50 amps (about 3 on dial).

YOU ARE NOW READY TO CUT WITH N

2

To cut with air, disconnect N2 from the Flow Control
and connect a supply of clean ltered air at 100 psig. to
the N2 inlet on the Flow Control.

To return the system to use with higher currents:

a. Reconnect N2 to the N2 Inlet.
b. Turn the pressure adjusting screw on the

cut gas regulator all the way in and set the gas
owrate setting back to that recom- mended.

c. Readjust the Start Gas Regulator to the recom-

mended setting.
d. Set the O2/N2 switch to "O2" if desired.
e. Set the ESP-300 range switch to "HIGH".

For PCC-12 Systems
a. Set Start Gas Pressure to 30 psig.

b. Set Cut Gas Pressure to 60 psig.
c. Set PCC-1500 to 50 amps (About 3 on dial).

ADAPTOR - 999304

B-Oxy -F*

CHECK VALVE ASSY. - 21124

HEX NIPPLE -639501

1/4 NPTM*

1/4 NPTF*

1/4 NPTM*

1/4 NPTF*

(2) 1/8" NPT Pipe Plugs - 643792*

1/4 NPTF*

Fig 3-3. PT-19XL Regulator Assembly

(For Use With ESP-1000 System) Kit - P/N 36283

23

CONNECTOR - 3389

1/4 NPTM*

AIR REGULATOR
ASSY. - 522368

B-Oxy-M*

SECTION 3 INSTALLATION / OPERATION

CUTTING TABLES FOR PT-19XLS

A. To use the 50A or 100A nozzles with the ESP-1000 System, you must install a regulator at the Cut Gas connection on the
Plumbing Box. See Figure 3-3.
B. Cut Gas and Start Gas input pressures to the Flow Control should be 100 psig (6.9 bar) for all nozzles and gases.

PT-19XLS
50-65 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.063
.125
.250

REQUIREMENTS:

NOZZLE TIP 22026

GAS SET UP STANDOFF

START

PSI/BAR

1.6
3
6

30/2.1
30/2.1
30/2.1

PT-19XLS
50-65 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

GAS SET UP STANDOFF

START

PSI/BAR

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

60/4
60/4
60/4

NOZZLE BASE: 22027
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

SHIELD

@ 60 PSI / 4 BAR

2.2

2.2

3.5

SHIELD

@ 60 PSI / 4 BAR

Cutting Data:

NOZZLE
MATERIAL

6
6
6

CUT

IN MM

.125
.125
.156

CUT

IN MM

PIERCE

IN MM

.250
.250
.250

GAS BAFFLE: 948142
SHIELD: 21795

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

50
ALUMINUM

ARC

VOLTAGE

3
3
4

50
ALUMINUM

115
115
128

ARC

VOLTAGE

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

50
50
65

DIFFUSER: 21796
PILOT ARC: LOW

ARC

CURRENT

IPM
180

110

65

START GAS
CUT GAS
SHIELD GAS

IPM

TRAVEL

SPEED

MM/MIN

4572
2294
1651

TRAVEL

SPEED

MM/MIN

AIR
AIR
AIR

N
N
N

2

2

2

.063
.125
.250

REQUIREMENTS:

NOZZLE TIP 22026

1.6
3
6

30/2.1
30/2.1
30/2.1

PT-19XLS
50-65 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.063
.125
.250

REQUIREMENTS:

NOZZLE TIP 22026

GAS SET UP STANDOFF

START

PSI/BAR

1.6
3
6

30/2.1
30/2.1
30/2.1

60/4
60/4
60/4

NOZZLE BASE: 22027
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

60/4
60/4
60/4

NOZZLE BASE: 22027
ELECTRODE: 34086XL

2.2

2.2

3.5

SHIELD

@ 60 PSI / 4 BAR

2.2

2.2

3.5

.250
.250
.250

.250
.250
.250

6

.125

6

.125

6

.125

GAS BAFFLE: 948142
SHIELD: 21795

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

GAS BAFFLE: 948142
SHIELD: 21795

6
6
6

CUT

IN MM

.156
.156
.156

3
3
3

50
STAINLESS STEEL

4
4
4

118
117
125

ARC

VOLTAGE

111
119
118

50
50
65

DIFFUSER: 21796
PILOT ARC: LOW

ARC

CURRENT

50
65
65

DIFFUSER: 21796
PILOT ARC: LOW

180
120

70

START GAS
CUT GAS
SHIELD GAS

IPM
180

80
60

4572
3048
1778

AIR
AIR
AIR

TRAVEL

SPEED

MM/MIN

4572
2032
1524

24

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
50-65 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.063
.125
.250

REQUIREMENTS:

NOZZLE TIP 22026

GAS SET UP STANDOFF

START

PSI/BAR

1.6
3
6

30/2.1
30/2.1
30/2.1

PT-19XLS
50-65 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.063
.125
.125
.187
.250

GAS SET UP STANDOFF

START

PSI/BAR

1.6
3
3
5
6

30/2.1
30/2.1
30/2.1
30/2.1
30/2.1

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

60/4
60/4
60/4

NOZZLE BASE: 22027
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

60/4
60/4
60/4
60/4
60/4

SHIELD

@ 60 PSI / 4 BAR

2.2

2.2

3.5

SHIELD

@ 60 PSI / 4 BAR

2.2

2.2

2.2

2.2

3.5

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.250
.250
.250

GAS BAFFLE: 948142
SHIELD: 21795

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.250
.250
.250
.250
.250

6
6
6

6
6
6
6
6

CUT

IN MM

.156
.156
.156

CUT

IN MM

.156
.125
.125
.156
.156

50
STAINLESS STEEL

ARC

VOLTAGE

4
4
4

50
CARBON STEEL

4
3
3
4
4

119
125
127

ARC

VOLTAGE

115
112
110
118
120

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

50
65
65

DIFFUSER: 21796
PILOT ARC: LOW

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

50
50
65
65
65

IPM
180

80
55

IPM
220

120
120

95
80

TRAVEL

SPEED

MM/MIN

4572
2032
1397

TRAVEL

SPEED

MM/MIN

5588
3048
3048
2413
2032

N
N
N

AIR
AIR
AIR

2

2

2

REQUIREMENTS:

NOZZLE TIP 22026

PT-19XLS
100 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

REQUIREMENTS:

NOZZLE TIP 22029

GAS SET UP STANDOFF

START

PSI/BAR

6
10
13
19

25/1.7
25/1.7
25/1.7
25/1.7

NOZZLE BASE: 22027
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

45/3.1
45/3.1
45/3.1
45/3.1

NOZZLE BASE: 22028
ELECTRODE: 34086XL

SHIELD

@ 60 PSI / 4 BAR

3.5

4.4

4.4

3.5

GAS BAFFLE: 948142
SHIELD: 21795

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

CUT

IN MM

.187
.250
.312
.312

100
ALUMINUM

ARC

VOLTAGE

5
6
8
8

154
174
183
189

DIFFUSER: 21796
PILOT ARC: LOW

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

100
100
100
100

DIFFUSER: 21944
PILOT ARC: HIGH

IPM
100

70
50
30

AIR
AIR
AIR

TRAVEL

SPEED

MM/MIN

2540
1778
1270

762

25

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
100 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

REQUIREMENTS:

NOZZLE TIP 22029

GAS SET UP

6
10
13
19

START

PSI/BAR

25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
100 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

45/3.1
45/3.1
45/3.1
45/3.1

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

3.5

3.5

Cutting Data:

NOZZLE
MATERIAL

STANDOFF

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

CUT

IN MM

.125
.187
.312
.312

100
STAINLESS STEEL

ARC

VOLTAGE

3
5
8
8

100
STAINLESS STEEL

154
165
180
189

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

100
100
100
100

DIFFUSER: 21944
PILOT ARC: HIGH

IPM

55
35
25
10

START GAS
CUT GAS
SHIELD GAS

TRAVEL

SPEED

MM/MIN

1397

889
635
254

AIR
AIR
AIR

N
N
N

2

2

2

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

REQUIREMENTS:

NOZZLE TIP 22029

GAS SET UP STANDOFF

START

PSI/BAR

6
10
13
19

25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
100 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

GAS SET UP STANDOFF

START

PSI/BAR

6
10
13
19

25/1.7
25/1.7
25/1.7
25/1.7

CUT

PSI/BAR

35/2.4
35/2.4
35/2.4
35/2.4

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

35/2.4
35/2.4
35/2.4
35/2.4

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

4.4

3.5

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

4.4

3.5

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

CUT

IN MM

.125
.187
.187
.312

CUT

IN MM

.125
.187
.187
.312

ARC

VOLTAGE

3
5
5
8

100
STAINLESS STEEL

3
5
5
8

153
157
162
185

ARC

VOLTAGE

153
157
162
185

ARC

CURRENT

100
100
100
100

DIFFUSER: 21944
PILOT ARC: HIGH

ARC

CURRENT

100
100
100
100

IPM

55
45
35
13

START GAS
CUT GAS
SHIELD GAS

IPM

55
45
35
13

TRAVEL

SPEED

MM/MIN

1397
1143

889
330

TRAVEL

SPEED

MM/MIN

1397
1143

889
330

N
N
AIR

2

2

REQUIREMENTS:

NOZZLE TIP 22029

NOZZLE BASE: 22028
ELECTRODE: 34086XL

GAS BAFFLE: 948142
SHIELD: 21802

26

DIFFUSER: 21944
PILOT ARC: HIGH

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
100 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN

.188
.250
.375
.500
.625
.750

REQUIREMENTS:

NOZZLE TIP 22029

GAS SET UP STANDOFF

START

MM

10
13
16
19

PSI/BAR

4
6

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
100 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

45/3.1
45/3.1
45/3.1
45/3.1
45/3.1
45/3.1

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

5.2

4.4

4.4

3.5

3.5

3.5

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

CUT

IN MM

.125
.156
.187
.187
.281
.312

100
CARBON STEEL

ARC

VOLTAGE

3
4
5
5
7
8

100
CARBON STEEL

148
154
159
162
175
184

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

100
100
100
100
100
100

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

IPM
150

120

65
50
35
20

TRAVEL

SPEED

MM/MIN

3810
3048
1651
1270

889
508

AIR
AIR
AIR

N
O
AIR

2

2

MATERIAL

THICKNESS

IN MM

.188
.250
.375
.500
.625
.750

REQUIREMENTS:

NOZZLE TIP 22029

GAS SET UP STANDOFF

START

PSI/BAR

4

6
10
13
16
19

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
150 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.188
.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22030

GAS SET UP STANDOFF

START

PSI/BAR

4

6
10
13
19
25

20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4

CUT

PSI/BAR

45/3.1
45/3.1
45/3.1
45/3.1
45/3.1
45/3.1

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 3
LOW 3
LOW 3
LOW 3
LOW 3
LOW 3

NOZZLE BASE: 22028
ELECTRODE: 34086XL

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

4.4

3.5

3.5

3.5

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

3.5

4.4

3.5

3.5

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

CUT

IN MM

.156
.156
.250
.187
.312
.312

CUT

IN MM

.187
.187
.250
.312
.312
.312

ARC

VOLTAGE

4
4
6
5
8
8

150
ALUMINUM

5
5
6
8
8
8

135
133
149
141
159
162

ARC

VOLTAGE

148
149
159
174
180
184

ARC

CURRENT

100
100
100
100
100
100

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

150
150
150
150
150
150

DIFFUSER: 21944
PILOT ARC: HIGH

IPM
150

120

80
60
37
20

IPM
200

140
105

80
45
30

TRAVEL

SPEED

MM/MIN

3810
3048
2032
1524

940
508

AIR
AIR
AIR

TRAVEL

SPEED

MM/MIN

5080
3556
2667
2032
1143

762

27

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
150 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.188
.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22030

GAS SET UP STANDOFF

START

PSI/BAR

4

6
10
13
19
25

20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4

PT-19XLS
150 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 4
LOW 4

LOW4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 22403

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

3.5

3.5

3.5

3.5

3.5

3.5

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

CUT

IN MM

.187
.250
.250
.312
.375
.375

150
ALUMINUM

ARC

VOLTAGE

5
6
6

8
10
10

150
STAINLESS STEEL

136
141
145
155
166
171

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

150
150
150
150
150
150

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

N2 OR H-35
H-35
N

2

TRAVEL

SPEED

IPM

MM/MIN

200
150
110

90
50
30

5080
3810
2794
2286
1270

762

AIR
AIR
AIR

MATERIAL

THICKNESS

IN

.188
.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22030

PT-19XLS
150 AMP

GAS SET UP STANDOFF

MM

4

6
10
13
19
25

START

PSI/BAR

20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4

CUT

PSI/BAR

LOW 3
LOW 3
LOW 3
LOW 3
LOW 3
LOW 3

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.188
.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22030

* 34086XL Electrode can also be used for this application.

GAS SET UP STANDOFF

CUT

PSI/BAR

LOW 3
LOW 3
LOW 3
LOW 3
LOW 3
LOW 3

NOZZLE BASE: 22028
ELECTRODE: 22403*

4

6
10
13
19
25

START

PSI/BAR

20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4

SHIELD

@ 60 PSI / 4 BAR

4.4

3.5

3.5

3.5

3.5

3.5

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

4.4

4.4

3.5

3.5

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

28

CUT

IN MM

.187
.187
.250
.312
.375
.375

CUT

IN MM

.125
.187
.187
.250
.250
.312

ARC

VOLTAGE

5
5
6

8
10
10

150
STAINLESS STEEL

3

5

5

6

6

8

138
146
155
163
175
185

ARC

VOLTAGE

132
140
143
154
164
179

ARC

CURRENT

150
150
150
150
150
150

DIFFUSER: 21944
PILOT ARC: HIGH

ARC

CURRENT

150
150
150
150
150
150

DIFFUSER: 21944
PILOT ARC: HIGH

IPM
200

165

95
60
25
15

START GAS
CUT GAS
SHIELD GAS

IPM
200

130

85
60
18
10

TRAVEL

SPEED

MM/MIN

5080
4191
2413
1524

635
381

N
N
AIR

TRAVEL

SPEED

MM/MIN

5080
3302
2159
1524

457
254

2

2

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
150 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.188
.250
.375
.500
.625
.750

1

REQUIREMENTS:

NOZZLE TIP 22030

GAS SET UP STANDOFF

START

PSI/BAR

4

6
10
13
16
19
25

20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4

PT-19XLS
150 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 3
LOW 3
LOW 3
LOW 3
LOW 3
LOW 3
LOW 3

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

4.4

2.6

3.5

3.5

4.4

3.5

3.5

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

CUT

IN MM

.125
.187
.187
.250
.312
.375
.312

150
CARBON STEEL

ARC

VOLTAGE

3
5
5
6
8

10

8

150
CARBON STEEL

127
130
134
142
151
157
160

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

150
150
150
150
150
150
150

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

IPM
160

150

90
75
55
45
25

N
O
AIR

TRAVEL

SPEED

MM/MIN

4064
3810
2286
1905
1397
1143

635

2

2

AIR
AIR
AIR

MATERIAL

THICKNESS

IN MM

.188
.250
.375
.500
.625
.750

1

REQUIREMENTS:

NOZZLE TIP 22030

GAS SET UP STANDOFF

START

PSI/BAR

4

6
10
13
16
19
25

20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4
20/1.4

PT-19XLS
200 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

1

1.25

REQUIREMENTS:

NOZZLE TIP 22031

GAS SET UP STANDOFF

START

PSI/BAR

6
10
13
19
25
32

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

CUT

PSI/BAR

LOW 3
LOW 3
LOW 3
LOW 3
LOW 3
LOW 3
LOW 3

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 4
LOW 4

LOW4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 22403

SHIELD

@ 60 PSI / 4 BAR

4.4

3.1

3.1

3.5

3.5

3.5

3.5

SHIELD

@ 60 PSI / 4 BAR

3.5

2.6

2.6

4.4

4.4

4.4

PIERCE

IN MM

.375

10

.375

10

.375

10

.375

10

.500

13

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

.500

13

NR

NR

GAS BAFFLE: 948142
SHIELD: 21802

CUT

IN MM

.125
.125
.187
.250
.250
.375
.375

CUT

IN MM

.312
.250
.312
.375
.375
.375

ARC

VOLTAGE

3
3
5
6

6
10
10

200
ALUMINUM

8

6

8
10
10
10

143
145
156
160
164
179
184

ARC

VOLTAGE

146
148
155
166
169
175

ARC

CURRENT

150
150
150
150
150
150
150

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

200
200
200
200
200
200

DIFFUSER: 21944
PILOT ARC: HIGH

IPM
160

140

IPM
155

120
110

TRAVEL

SPEED

MM/MIN

4064
3556

90

2286

75

1905

50

1270

45

1143

25

N2 OR H-35
H-35
N

2

TRAVEL

SPEED

MM/MIN

3937
3048
2794

60

1524

40

1016

26

635

660

29

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
200 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22031

GAS SET UP STANDOFF

START

PSI/BAR

6
10
13
19
25

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
200 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN

GAS SET UP STANDOFF

START

MM

PSI/BAR

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 4
LOW 4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

4.4

4.4

4.4

SHIELD

@ 60 PSI / 4 BAR

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

CUT

IN MM

.187
.250
.250
.375
.375

CUT

IN MM

200
ALUMINUM

ARC

VOLTAGE

5
6

6
10
10

200
ALUMINUM

155
165
167
182
189

ARC

VOLTAGE

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

200
200
200
200
200

DIFFUSER: 21944
PILOT ARC: HIGH

ARC

CURRENT

IPM
125

110

85
60
40

START GAS
CUT GAS
SHIELD GAS

IPM

TRAVEL

SPEED

MM/MIN

3175
2794
2159
1524
1016

TRAVEL

SPEED

MM/MIN

AIR
AIR
AIR

N
N
AIR

2

2

.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22031

6
10
13
19
25

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS

process data using SmartFlow II

200 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.500
.625
.750

1

1.25

1.50

REQUIREMENTS:

NOZZLE TIP 22031

GAS SET UP STANDOFF

13
19
19
25
32
38

and SDP les.

START

PSI/BAR

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

LOW 4
LOW 4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 22403*

* 34086XL Electrode can also be used for this application.

See Supplement for

CUT

PSI/BAR

LOW 4
LOW 4
LOW 4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 22403

3.5

3.5

3.5

3.5

3.5

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

4.4

4.4

3.5

3.5

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.500

13

.500

13

.500

13

.500

13

NR

NR

NR

NR

GAS BAFFLE: 948142
SHIELD: 21802

.187
.187
.187
.250
.250

200
STAINLESS STEEL

CUT

IN MM

.375
.312
.375
.375
.500
.625

5
5
5
6
6

10

8
10
10
13
16

151
155
159
170
177

ARC

VOLTAGE

163
162
169
175
191
203

200
200
200
200
200

DIFFUSER: 21744
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

200
200
200
200
200
200

DIFFUSER: 21944
PILOT ARC: HIGH

180
110

70
55
30

IPM

50
47
32
17
10

8

4572
2794
1778
1397

762

N2 OR H-35
H-35
N

2

TRAVEL

SPEED

MM/MIN

1270
1194

813
432
254
203

30

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
200 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22031

GAS SET UP

6
10
13
19
25

START

PSI/BAR

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
200 AMP

PROCESS PARAMETERS

MM

6
10
13
19
25

GAS SET UP

START

PSI/BAR

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

MATERIAL

THICKNESS

IN

.250
.375
.500
.750

1

REQUIREMENTS:

NOZZLE TIP 22031

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 4
LOW 4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 4
LOW 4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 22403*

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

4.4

4.4

4.4

SHIELD

@ 60 PSI / 4 BAR

4.4

4.4

3.5

2.6

3.5

* 34086XL Electrode can also be used for this application.

Cutting Data:

NOZZLE
MATERIAL

STANDOFF

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

STANDOFF

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

CUT

IN MM

.125
.187
.187
.375
.375

CUT

IN MM

.250
.187
.187
.250
.250

200
STAINLESS STEEL

ARC

VOLTAGE

3
5

5
10
10

200
STAINLESS STEEL

6

5

5

6

6

142
150
154
174
180

ARC

VOLTAGE

158
149
150
159
169

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

200
200
200
200
200

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

200
200
200
200
200

DIFFUSER: 21944
PILOT ARC: HIGH

IPM
140

125

85
55
20

IPM
165

105

90
45
20

AIR
AIR
AIR

TRAVEL

SPEED

MM/MIN

3556
2667
2159
1397

508

TRAVEL

SPEED

MM/MIN

4191
2667
2286
1143

508

N
N
AIR

2

2

PT-19XLS
200 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.625
.750

1.00

REQUIREMENTS:

NOZZLE TIP 22031

GAS SET UP STANDOFF

START

PSI/BAR

6
10
13
16
19
25

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 4
LOW 4
LOW 4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 34086XL

SHIELD

@ 60 PSI / 4 BAR

3.5

3.5

3.5

3.1

3.1

3.5

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

31

CUT

IN MM

.125
.125
.218
.218
.250
.375

200
CARBON STEEL

ARC

VOLTAGE

3
3

5.5

5.5
6

10

143
146
158
160
165
180

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

200
200
200
200
200
200

DIFFUSER: 21944
PILOT ARC: HIGH

IPM
150

100

95
75
65
35

AIR
AIR
AIR

TRAVEL

SPEED

MM/MIN

3810
2540
2413
1905
1651

889

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
200 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.625
.750

1.00

REQUIREMENTS:

NOZZLE TIP 22031

GAS SET UP STANDOFF

START

PSI/BAR

6,0
10,0
13,0
16,0
19,0
25,4

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
250 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 4
LOW 4
LOW 4
LOW 4
LOW 4
LOW 4

NOZZLE BASE: 22028
ELECTRODE: 34086XL

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

3.5

3.5

3.5

3.1

3.1

3.5

tion

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.375

10

.375

10

.375

10

.500

13

.500

13

.500

13

GAS BAFFLE: 948142
SHIELD: 21802

35886XL Electrode can be used for this applica-

Cutting Data:

NOZZLE
MATERIAL

200
CARBON STEEL

CUT

IN MM

.125
.187
.218
.218
.250
.375

3
4

5.5

5.5
6

10

250
CARBON STEEL

ARC

VOLTAGE

129
133
136
139
142
155

ARC

CURRENT

200
200
200
200
200
200

START GAS
CUT GAS
SHIELD GAS

IPM
170

110

95
75
55
40

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

N

2

O

2

AIR

TRAVEL

SPEED

MM/MIN

4318
2794
2413
1905
1397
1016

MATERIAL

THICKNESS

IN MM

.250
.375
.500
.750

1

REQUIREMENTS:

GAS SET UP STANDOFF

START

PSI/BAR

6
10
13
19
25

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

NOZZLE: 21822
ELECTRODE: 34086XL*

PT-19XLS
325 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.500
.750

1

1.25

GAS SET UP STANDOFF

START

PSI/BAR

13
19
25
32

25/1.7
25/1.7
25/1.7
25/1.7

CUT

PSI/BAR

LOW 5
LOW 5
LOW 5
LOW 5
LOW 5

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 5
LOW 5
LOW 5
LOW 5

SHIELD

@ 60 PSI / 4 BAR

4.0

4.0

4.0

4.0

4.0

* 35886XL Electrode can also be used for this application.

SHIELD

@ 60 PSI / 4 BAR

6.7

6.7

7.5

7.5

PIERCE

IN MM

.375

10

.375

10

.500

13

.500

13

.500

13

GAS BAFFLE: 35660
SHIELD: 21802

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.625

16

.625

16

.625

16

.625

16

CUT

IN MM

.125
.187
.219
.250
.375

CUT

IN MM

.187
.187
.250
.250

ARC

VOLTAGE

3
5

5.6
13
10

360
CARBON STEEL

4
4
6
6

130
135
138
142
155

ARC

VOLTAGE

130
132
141
146

TRAVEL

ARC

CURRENT

250
250
250
250
250

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

325
325
325
325

SPEED

IPM

170
125
100

65
50

TRAVEL

SPEED

IPM

130

90
55-65
35-40

MM/MIN

4318
3175
2540
1650
1270

N

2

O

2

AIR

MM/MIN

4572
2286

REQUIREMENTS:

NOZZLE:ELECTRODE:

GAS BAFFLE: 35660
SHIELD: 21945

32

DIFFUSER: 21944
PILOT ARC: HIGH

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
360 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.500
.750

1

1.25

1.50

REQUIREMENTS:

GAS SET UP STANDOFF

START

PSI/BAR

13
19
25
32
38

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
360 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 5
LOW 5
LOW 5
LOW 5
LOW 5

NOZZLE: 35885
ELECTRODE: 35886XL

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

6.7

6.7

8.7

8.7

8.7

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.625

16

.625

16

.625

16

.625

16

.625

16

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

CUT

IN MM

.187
.187
.250
.250
.312

360
CARBON STEEL

ARC

VOLTAGE

4
4
6
6
8

360
STAINLESS STEEL

132
135
141
146
153

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

360
360
360
360
360

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

IPM

140

90-100

65-70

45

30-35

N
O
AIR

TRAVEL

SPEED

MM/MIN

3556

1143

N
N
AIR

2

2

2

2

MATERIAL

THICKNESS

IN MM

.250
.500
.750

1

REQUIREMENTS:

PT-19XLS
360 AMP

GAS SET UP STANDOFF

START

PSI/BAR

6
13
19
25

25/1.7
25/1.7
25/1.7
25/1.7

process data using SmartFlow II
and SDP les.

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

1

GAS SET UP STANDOFF

START

PSI/BAR

25

25/1.7 HIGH 5

CUT

PSI/BAR

HIGH 5
HIGH 5
HIGH 5
HIGH 5

NOZZLE: 35885
ELECTRODE: 22403

See Supplement for

CUT

PSI/BAR

SHIELD

@ 60 PSI / 4 BAR

8.7

7.5

8.7

8.7

SHIELD

@ 60 PSI / 4 BAR

8.7

PIERCE

IN MM

.500

13

.625

16

.625

16

.625

16

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.625

16

CUT

IN MM

.250
.250
.375
.500

360
STAINLESS STEEL

CUT

IN MM

.625

VOLTAGE

6

6
10
13

VOLTAGE

16

TRAVEL

IPM
230

110

80
45

IPM

SPEED

MM/MIN

5842
2794
2032
1143

TRAVEL

SPEED

MM/MIN

ARC

160
163
176
192

ARC

190 360 30 762

ARC

CURRENT

360
360
360
360

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

REQUIREMENTS:

NOZZLE: 35885
ELECTRODE: 22403

GAS BAFFLE: 35660
SHIELD: 21945

33

DIFFUSER: 21944
PILOT ARC: HIGH

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
360 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.250
.500
.750

1

REQUIREMENTS:

PT-19XLS
360 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

GAS SET UP STANDOFF

START

PSI/BAR

6
13
19
25

25/1.7
25/1.7
25/1.7
25/1.7

process data using SmartFlow II
and SDP les.

GAS SET UP STANDOFF

START

PSI/BAR

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 7
LOW 7
LOW 7
LOW 7

SHIELD

@ 60 PSI / 4 BAR

9.5

9.5

9.5

9.5

NOZZLE: 35885
ELECTRODE: 22403

See Supplement for

CUT

PSI/BAR

SHIELD

@ 60 PSI / 4 BAR

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.500

13

.625

16

.625

16

.625

16

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

360
ALUMINUM

CUT

IN MM

10

.375

10

.375

10

.375

10

.375

360
ALUMINUM

CUT

IN MM

ARC

VOLTAGE

158
160
164
171

ARC

VOLTAGE

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

360
360
360
360

IPM
250

160

90
60

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

IPM

N
N
N

TRAVEL

SPEED

MM/MIN

6350
4064
3386
1524

H-35 or N
H-35
N

2

TRAVEL

SPEED

MM/MIN

2

2

2

2

.500
.750

1

13
19
25

25/1.7
25/1.7
25/1.7

REQUIREMENTS:

PT-19XLS
400 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.750

1

1.25

1.50

REQUIREMENTS:

GAS SET UP STANDOFF

START

PSI/BAR

19
25
32
38

25/1.7
25/1.7
25/1.7
25/1.7

HIGH 1
HIGH 1
HIGH 1

6.7

6.7

6.7

NOZZLE: 35885
ELECTRODE: 22403

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

LOW 7
LOW 7
LOW 7
LOW 7

SHIELD

@ 60 PSI / 4 BAR

7
7

4.5
3

NOZZLE: 22195
ELECTRODE: 22196

.625

16

.375

.625

16

.375

.625

16

.375

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.625
.625
.625
.625

16
16
16
16

CUT

IN MM

.188
.250
.438
.438

GAS BAFFLE: 22194
SHIELD: 21945

10
10
10

157
176
180

400
CARBON STEEL

ARC

VOLTAGE

4

6
11
11

134
140
150
155

360
360
360

150

90
60

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

400
400
400
400

IPM
110

80
60
42

DIFFUSER: 21944
PILOT ARC: HIGH

3810
2286
1524

N

2

O
AIR

TRAVEL

SPEED

MM/MIN

2794
2032
1524
1067

2

34

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
410 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

.750

1

1.25

1.50
2

REQUIREMENTS:

GAS SET UP

19
25
32
38
50

START

PSI/BAR

25/1.7
25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
450 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

HIGH 0
HIGH 0
HIGH 0
HIGH 0
HIGH 0

NOZZLE: 22195
ELECTRODE: 22403

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

6.5

6.5

6.5

6.5

6.5

Cutting Data:

NOZZLE
MATERIAL

STANDOFF

PIERCE

IN MM

.625

16

.625

16

.625

16

.625

16

.625

16

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

CUT

IN MM

.312
.438
.500
.500
.500

400
ALUMINUM

ARC

VOLTAGE

8
11
13
13
13

450
STAINLESS STEEL

132
135
141
146
153

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

410
410
410
410
410

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

IPM

140
110

85
65
45

H-35
H-35
N

TRAVEL

SPEED

MM/MIN

3556
2794
2159
1651
1143

N
N
AIR

2

2

2

MATERIAL

THICKNESS

IN MM

.750

1

1.25

1.50

REQUIREMENTS:

GAS SET UP STANDOFF

START

PSI/BAR

19
25
32
38

25/1.7
25/1.7
25/1.7
25/1.7

PT-19XLS
450 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

1

1.50
2
3

GAS SET UP STANDOFF

START

PSI/BAR

25
38
50
75

RUN 2
RUN 2
RUN 2
RUN 2

CUT

PSI/BAR

LOW 7
LOW 7
LOW 7
LOW 7

NOZZLE: 22195
ELECTRODE: 22403

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

HIGH 4
HIGH 4
HIGH 4
HIGH 4

SHIELD

@ 60 PSI / 4 BAR

7
7

4.5
3

SHIELD

@ 60 PSI / 4 BAR

8*
8*
8*

8

PIERCE

IN MM

.625

16

.625

16

.625

16

.625

16

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.750

19

.750

19
moving
moving

CUT

IN MM

.375
.250
.375
.500

CUT

IN MM

.625
.625
.750
.750

ARC

VOLTAGE

10

6
10
13

450
ALUMINUM

16
16
19
19

160
163
176
192

ARC

VOLTAGE

172
177
192
212

ARC

CURRENT

450
450
450
450

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

600
600
600
600

IPM
100

70
52
33

IPM
80*

65*
30*

15

TRAVEL

SPEED

MM/MIN

2540
1778
1321

838

H-35
H-35
N

2

TRAVEL

SPEED

MM/MIN

2032*
1651*

762*

381

REQUIREMENTS:

*Substantially higher cutting speeds can be realized by operating the shield at the lower setting of 6.0 with some reduction in
cut quality.

NOZZLE: 22401
ELECTRODE: 22403

GAS BAFFLE: 35660
SHIELD: 21945

35

DIFFUSER: 21944
PILOT ARC: HIGH

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
600 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN

1.50
2
3

REQUIREMENTS:

GAS SET UP STANDOFF

START

MM

38
50
75

PSI/BAR

RUN 2
RUN 2
RUN 2

PT-19XLS
600 AMP

PROCESS PARAMETERS

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

HIGH 4
HIGH 4
HIGH 4

NOZZLE: 22401
ELECTRODE: 22403

See Supplement for
process data using SmartFlow II
and SDP les.

SHIELD

@ 60 PSI / 4 BAR

8
6
8

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.750

19
moving
moving

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

CUT

IN MM

.625
.750
.750

600
ALUMINUM

ARC

VOLTAGE

16
19
19

600
ALUMINUM

172
192
205

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

600
600
600

DIFFUSER: 21944
PILOT ARC: HIGH

START GAS
CUT GAS
SHIELD GAS

IPM

75
40
20

H-35
H-35
AIR

TRAVEL

SPEED

MM/MIN

1905
1016

508

N

2

N

2

AIR

MATERIAL

THICKNESS

IN MM

1

1.50

REQUIREMENTS:

GAS SET UP STANDOFF

START

PSI/BAR

25
38

RUN 2
RUN 2

PT-19XLS
600 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

1

1.50
2
3

GAS SET UP STANDOFF

START

PSI/BAR

25
38
50
75

RUN 2
RUN 2
RUN 2

RIN 2

CUT

PSI/BAR

HIGH 0
HIGH 0

NOZZLE: 22401
ELECTRODE: 22403

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

HIGH 4
HIGH 4
HIGH 4
HIGH 4

SHIELD

@ 60 PSI / 4 BAR

8
7

SHIELD

@ 60 PSI / 4 BAR

8
8
6
8

PIERCE

IN MM

.625

16

.625

16

GAS BAFFLE: 35660
SHIELD: 21945

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.750

19

.750

19
moving
moving

CUT

IN MM

.375
.375

CUT

IN MM

.500
.625
.750
.750

ARC

VOLTAGE

10
10

600
STAINLESS STEEL

13
16
19
19

158
168

ARC

VOLTAGE

163
186
204
206

ARC

CURRENT

600
600

DIFFUSER: 21944
PILOT ARC: HIGH

ARC

CURRENT

600
600
600
600

IPM
100602540

START GAS
CUT GAS
SHIELD GAS

IPM

40
18
12

9

TRAVEL

SPEED

MM/MIN

1524

H-35
H-35
N

TRAVEL

SPEED

MM/MIN

1016

457
305
229

2

REQUIREMENTS:

NOZZLE: 22401
ELECTRODE: 22403

GAS BAFFLE: 35660
SHIELD: 21945

36

DIFFUSER: 21944
PILOT ARC: HIGH

SECTION 3 INSTALLATION / OPERATION

PT-19XLS
600 AMP

PROCESS PARAMETERS

MATERIAL

THICKNESS

IN MM

1

1.5

REQUIREMENTS:

GAS SET UP STANDOFF

START

PSI/BAR

25
38

RUN 2
RUN 2

See Supplement for
process data using SmartFlow II
and SDP les.

CUT

PSI/BAR

HIGH 0
HIGH 0

NOZZLE: 22401
ELECTRODE: 22403

SHIELD

@ 60 PSI / 4 BAR

8
8

Cutting Data:

NOZZLE
MATERIAL

PIERCE

IN MM

.625

16

.625

16

GAS BAFFLE: 35660
SHIELD: 21945

600
STAINLESS STEEL

CUT

IN MM

.500
.500

VOLTAGE

13
13

ARC

160
163

START GAS
CUT GAS
SHIELD GAS

ARC

CURRENT

600
600

DIFFUSER: 21944
PILOT ARC: HIGH

IPM

70401778

N

2

N

2

AIR

TRAVEL

SPEED

MM/MIN

1016

Notes on 600A Cutting

H-35 plasma gas/nitrogen shield produces good to excellent cut quality on 1" to 3" aluminum. H-35
plasma gas/air shield produces cut quality nearly as good on 1-1/2" to 3" aluminum. Nitrogen plasma
gas/air shield produces fair quality cuts on 1" to 1-1/2" aluminum.

H-35 plasma gas/nitrogen shield yields the best quality on 1" to 3" stainless steel, with smooth surfaces
and moderate quantities of dross. Nitrogen plasma gas/air shield may be used to achieve good cuts on
1" and fair cuts on 1-1/2" stainless steels at higher speeds than H-35.

Piercing of plate 2" to 3" thick is best accomplished with the moving pierce technique. Start the arc at
3/4" stando, 250 amps, and 35 to 40 ipm. Immediately upon arc transfer, raise the stando to a cutting
voltage of 225 to 240 volts. After the arc has been on approximately one second, ramp the current up
to 600 amps over a two second interval. After another two second delay, reduce the speed to approxi­mately half the recommended cutting speed until the arc burns through the plate.

37

SECTION 3 INSTALLATION / OPERATION

CUTTING PARAMETERS FOR THE ESP-150 & ESP-200

Table 3-1. 50 - 65 Amp Data

Nozzle Base - 50 Amp P/N 22027

Nozzle Tip - 50 Amp P/N 22026
Electrode - Hafnium P/N 34086
Gas Bae - 4 hole P/N 948142

Material

Type-Thickness
in.(mm)

CS - 1/16 (1.6) 50 220 (5.6) 1/4 (6.4) 5/32 (4) 115 Air - 40 (2.76) Air - 60 (4.14) Air - 30 (2.07)

CS - 1/8 (3.2) 120 (3) 112

CS - 1/8 (3.2) 65 120 (3) 1/8 (3.2) 110

CS - 3/16 (4.8) 95 (2.4) 5/32 (4) 118

CS - 1/4 (6.4) 80 (2) 120 Air - 65 (4.48)

CS - 3/8 (9.6) 40 (2) 5/16 (8) 122

SS - 1/16 (1.6) 50 180 (4.6) 1/4 (6.4) 5/32 (4) 111 Air - 40 (2.76) Air - 60 (4.14) Air - 30 (2.07)

SS - 1/8 (3.2) 65 80 (2) 119

SS - 1/4 (6.4) 60 (1.5) 118 Air - 65 (4.48)

AL - 1/16 (1.6) 50 180 (4.6) 1/4 (6.4) 1/8 (3.2) 116 Air - 40 (2.76) Air - 60 (4.14) Air - 45 (3.1)

AL - 1/8 (3.2) 110 (2.8) 115

Current

(Amps)

Travel
Speed

ipm(M/m)

Pierce

Height

in. (mm)

Cutting
Height

in.(mm)

Shield - 50 Amp P/N 21795
Diuser - 50 Amp P/N 21796
Pilot Arc - LOW

Arc

Voltage

(Volts)

Start Gas

Type/Pressure

psi (bar)

Plasma Gas

Type/Pressure

psi (bar)

Shield Gas

Type/Pressure

psi (bar)

AL - 1/4 (6.4) 65 65 (1.6) 5/32 (4) 128 Air - 65 (4.48)

AL - 1/16 (1.6) 50 180 (4.6) 1/4 (6.4) 1/8 (3.2) 118 N

AL - 1//8 (3.2) 120 (3) 117

AL - 1/4 (6.4) 65 70 (1.8) 125 N2 - 65 (4.48)

SS - 1/16 (1.6) 50 180 (4.6) 1/4 (6.4) 5/32 (4) 119 N2 - 40 (2.76) N2 - 60 (4.14) N2 - 30 (2.07)

SS - 1/8 (3.2) 65 80 (2) 125 N2 - 45 (3.1)

SS - 1/4 (6.4) 55 (1.4) 127 N2 - 65 (4.48)

NOTES:
CS - Carbon Steel, SS - Stainless Steel, AL - Aluminum
Air Plasma/Air Shield, 50 - 65 Amp cuts on Stainless Steel and Aluminum have rough surfaces.
N2 Plasma/N2 Shield, 50 - 65 Amp cuts of Stainless Steel and Aluminum have fair to good surfaces.

- 40 (2.76) N2 - 60 (4.14) N2 - 30 (2.07)

2

38

SECTION 3 INSTALLATION / OPERATION

Table 3-2. 100 Amp Data

Nozzle Base 100 - 200 Amp P/N 22028 Shield 100 - 250 Amp P/N 21802
Nozzle Tip - 100 Amp P/N 22029 Diuser 100 - 360 Amp P/N 21944
Electrode - Hafnium P/N 34086 Pilot Arc - HIGH
Gas Bae - 4 Hole P/N 948142

Material

Type-Thickness
in.(mm)

CS - 3/16 (4.8) 100 150 (3.8) 3/8 (9.6) 1/8 (3.2) 148 Air - 30 (2.07) Air - 50 (3.45) Air - 110 (7.6)

CS - 1/4 (6.4) 120 (3) 5/32 (4) 154 Air - 85 (5.86)

CS - 3/8 (9.6) 65 (1.65) 3/16 (4.8) 159

CS - 1/2 (12.7) 50 (1.27) 162 Air - 65 (4.48)

CS - 5/8 (15.8) 35 (.89) 1/2 (12.7) 9/32 (7.1) 175

CS - 3/4 (19) 20 (.50) 5/16 (8) 184

SS - 1/4 (6.4) 100 55 (1.4) 3/8 (9.6) 1/8 (3.2) 154 Air - 30 (2.07) Air - 45 (3.1) Air - 85 (5.86)

SS - 3/8 (9.6) 35 (.89) 3/16 (4.8) 165

SS - 1/2 (12.7) 25 (.6) 5/16 (8) 180 Air - 65 (4.48)

Current

(Amps)

Travel
Speed

ipm(M/m)

Pierce

Height

in.(mm)

Cutting

Height

in.(mm)

Arc

Voltage

(Volts)

Start Gas

Type/Pressure

psi((bar)

Plasma Gas

Type/Pressure

psi (bar)

Shield Gas

Type/Pressure

psi(bar)

SS - 3/4 (19) 10 (.25) 1/2 (12.7) 189

AL - 1/4 (6.4) 100 100 (2.5) 3/8 (9.6) 3/16 (4.8) 154 Air - 30 (2.07) Air - 50 (3.45) Air - 65 (4.48)

AL - 3/8 (9.6) 70 (1.78) 1/4 (6.4) 174 Air - 85 (5.86)

AL - 1/2 (12.7) 50 (1.27) 5/16 (8) 183

AL - 3/4 (19) 30 (.76) 1/2 (12.7) 189 Air - 65 (4.48)

CS - 3/16 (4.8) 100 150 (3.8) 3/8 (9.6) 5/32 (4) 135 N

CS - 1/4 (6.4) 120 (3) 133

CS - 3/8 (9.6) 80 (2) 1/4 (6.4) 149

CS - 1/2 (12.7) 60 (1.5) 3/16 (4.8) 141 Air - 65 (4.48)

CS - 5/8 (15.8) 37 (.94) 1/2 (12.7) 5/16 (8) 159

CS - 3/4 (19) 20 (.50) 162

SS - 1/4 (6.4) 100 55 (1.4) 3/8 (9.6) 1/8 (3.2) 153 N2 - 30 (2.07) N2 - 35 (2.4) N2 - 85 (5.86)

SS - 3/8 (9.6) 45 (1.1) 3/16 (4.8) 157

SS - 1/2 (12.7) 35 (.89) 162

SS - 3/4 (19) 13 (.33) 1/2 (12.7) 5/16 (8) 185 N2 - 65 (4.48)

SS - 1/4 (6.4) 100 55 (1.4) 3/8 (9.6) 1/8 (3.2) 153 N2 - 30 (2.07) N2 - 35 (2.4) Air - 85 (5.86)

- 30 (2.07) O2 - 50 (3.45) Air - 85 (5.86)

2

SS - 3/8 (9.6) 45 (1.1) 3/16 (4.8) 157

SS - 1/2 (12.7) 35 (.89) 162

SS - 3/4 (19) 13 (.33) 1/2 (12.7) 5/16 (8) 185 Air - 65 (4.48)

NOTES: When using a 50 ft torch, a dwell of approx. 3 sec. is required to allow the N2 start gas to be purged out by the O2 cut gas.
CS - Carbon Steel, SS - Stainless Steel, AL - Aluminum
All Air Plasma/Air Shield, 100 Amp cuts on Aluminum have good surfaces except 3/4" (19mm) AL that has poor surface.
All Air Plasma/Air Shield, 100 Amp cuts on Stainless Steel have fair surface except 3/4" (19mm) SS that is very rough.
All N2 Plasma/N2 Shield, 100 Amp cuts on Stainless Steel have fairly good surfaces except 3/4" (19mm) SS that is fair.

39

SECTION 3 INSTALLATION / OPERATION

Table 3-3. 150 Amp Data

Nozzle Base 100 - 200 Amp P/N 22028 Shield 100 - 250 Amp P/N 21802
Nozzle Tip - 150 Amp P/N 22030 Diuser 100 - 360 Amp P/N 21944
Electrode - Hafnium P/N 34086 Pilot Arc - HIGH
Gas Bae - 4 Hole P/N 948142

Material

Type-Thickness

in. (mm)

CS - 3/16 (4.8) 150 160 (4.1) 3/8 (9.6) 1/8 (3.2) 143 Air - 25 (1.7) Air - 50 (3.45) Air - 85 (5.86)

CS - 1/4 (6.4) 140 (3.6) 145 Air - 55 (3.8)

CS - 3/8 (9.6) 90 (2.3) 3/16 (4.8) 156

CS - 1/2 (12.7) 75 (1.9) 1/4 (6.4) 160 Air - 65 (4.48)

CS - 5/8 (15.8) 50 (1.3) 1/2 (12.7) 164

CS - 3/4 (19) 45 1.1) 3/8 (9.6) 179

CS - 1 (25.4) 25 (.64) 184

SS - 3/16 (4.8) 150 200 3/8 (9.6) 1/8 (3.2) 138 Air - 25 (1.7) Air - 50 (3.45) Air - 85 (5.86)

SS - 1/4 (6.4) 165 3/16 (4.8) 146 Air - 65 (4.48)

Current

(Amps)

Travel

Speed

ipm(M/m)

Pierce

Height

in.(mm)

Cutting

Height

in.(mm)

Arc

Voltage

(Volts)

Start Gas

Type/Pressure

psi(bar)

Plasma Gas

Type/Pressure

psi(bar)

Shield Gas

Type/Pressure

psi(bar)

SS - 3/8 (9.6) 95 1/4 (6.4) 155

SS - 1/2 (12.7) 60 5/16 (8) 163

SS - 3/4 (19) 25 1/2 (12.7) 3/8 (9.6) 175

SS - 1 (25.4) 15 185

AL - 3/16 (4.8) 150 200 (5.1) 3/8 (9.6) 3/16 (4.8) 148 Air - 25 (1.7) Air - 45 (3.1) Air - 85 (5.86)

AL - 1/4 (6.4) 140 (3.6) 149

AL - 3/8 (9.6) 105 (2.7) 1/4 (6.4) 159 Air - 65 (4.48)

AL - 1/2 (12.7) 80 (2) 5/16 (8) 174 Air - 85 (5.86)

AL - 3/4 (19) 45 (1.1) 1/2 (12.7) 180 Air - 65 (4.48)

AL - 1 (25.4) 30 (.76) 184

CS - 3/16 (4.8) 150 160 (4.1) 3/8 (9.6) 1/8 (3.2) 127 N

CS - 1/4 (6.4) 150 (3.8) 3/16 (4.8) 130 Air - 45 (3.1)

CS - 3/8 (9.6) 90 (2.3) 134 Air - 65 (4.48)

CS - 1/2 (12.7) 75 (1.9) 1/4 (6.4) 142

CS - 5/8 (15.8) 55 (1.4) 1/2 (12.7) 5/16 (8) 151 Air - 85 (5.86)

CS - 3/4 (19) 45 (1.1) 3/8 (9.6) 157 Air - 65 (4.48)

- 25 (1.7) O2 - 45 (3.1) Air - 85 (5.86)

2

CS - 1 (25.4) 25 (.64) 5/16 (8) 160

NOTES: When using a 50 ft torch, a dwell of approx. 3 sec. is required to allow the N2 start gas to be purged out by the O2 cut gas.
CS - Carbon Steel, SS - Stainless Steel, AL - Aluminum
All Air Plasma/Air Shield, 100 Amp cuts on Aluminum have good surfaces except 3/4" (19mm) AL that has poor surface.
All Air Plasma/Air Shield, 100 Amp cuts on Stainless Steel have fair surface except 3/4" (19mm) SS that is very rough.
All N2 Plasma/N2 Shield, 100 Amp cuts on Stainless Steel have fairly good surfaces except 3/4" (19mm) SS that is fair.

40

SECTION 3 INSTALLATION / OPERATION

Table 3-3. 150 Amp Data (Continued)

Nozzle Base 100 - 200 Amp P/N 22028 Shield 100 - 250 Amp P/N 21802
Nozzle Tip - 150 Amp P/N 22030 Diuser 100 - 360 Amp P/N 21944
Electrode - Hafnium P/N 34086 Pilot Arc - HIGH
Gas Bae - 4 Hole P/N 948142

Material

Type-Thickness

in. (mm)

SS - 3/16 (4.8) 150 200 (5.1) 3/8 (9.6) 1/8 (3.2) 132 N2 - 25 (1.7) N2 - 45 (3.1) Air - 85 (5.86)

SS - 1/4 (6.4) 130 (3.3) 3/16 (4.8) 140

SS - 3/8 (9.6) 85 (2.16) 143

SS - 1/2 (12.7) 60 (1.5) 1/4 (6.4) 154

SS - 3/4 (19) 18 (.45) 1/2 (12.7) 164 Air - 65 (4.48)

SS - 1 (25.4) 10 (.25) 5/16 (8) 179

Current

(Amps)

Travel
Speed

ipm(M/m)

Pierce

Height

in.(mm)

Cutting

Height

in.(mm)

Arc

Voltage

(Volts)

Start Gas

Type/Pressure

psi(bar)

Plasma Gas

Type/Pressure

psi(bar)

Shield Gas

Type/Pressure

psi(bar)

SS - 1/2 (12.7) 150 40 (1.0) 3/8 (9.6) 5/16 (8) 160 N

SS - 3/4 (19) 25 (.64) 1/2 (12.7) 3/8 (9.6) 175 N

SS - 1 (25.4) 12 (.30) NR 180 N2 - 20 (1.37)

AL - 3/16 (4.8) 150 200 (5.1) 3/8 (9.6) 3/16 (9.6) 136 N

AL - 1/4 (6.4) 150 (3.8) 1/4 (6.4) 141

AL - 3/8 (9.6) 110 (2.8) 145

AL - 1/2 (12.7) 90 (2.3) 5/16 (8) 155

Al - 3/4 (19) 50 (1.3) 1/2 (12.7) 3/8 (9.6) 166

AL - 1 (25.4) 30 (.76) 171

NOTES: When using a 50 ft torch, a dwell of approx. 3 sec. is required to allow the N2 start gas to be purged out by the O2 cut gas.
CS - Carbon Steel, SS - Stainless Steel, AL - Aluminum
All Air Plasma/Air Shield, 100 Amp cuts on Aluminum have good surfaces except 3/4" (19mm) AL that has poor surface.
All Air Plasma/Air Shield, 100 Amp cuts on Stainless Steel have fair surface except 3/4" (19mm) SS that is very rough.
All N2 Plasma/N2 Shield, 100 Amp cuts on Stainless Steel have fairly good surfaces except 3/4" (19mm) SS that is fair.

- 25 (1.7) H-35 - 55 (3.8) N2 - 65 (4.48)

2

- 25 (1.7) H-35 - 55 (3.8) N2 - 65 (4.48)

2

- 45 (3.1)

2

41

SECTION 3 INSTALLATION / OPERATION

Table 3-4. 200 Amp Data

Nozzle Base 100 - 200 Amp P/N 22028 Pilot Arc - HIGH
Nozzle Tip - 200 Amp P/N 22031
Electrode - Hafnium P/N 34086
Gas Bae - 4 Hole P/N 948142 Not a drop cut
Shield 100 - 250 Amp P/N 21802 Piercing thicker than 1" (25.4mm) is not recommended. If Diuser 100 - 360
Amp P/N 21944 attempting set shield gas to 85 psi (5.86 bar) or higher

Material

Type-Thickness

in.(mm)

CS - 1/4 (6.4) 200 150 (3.8) 3/8 (9.6) 1/8 (3.2) 143 Air - 30 (2.07) Air - 45 (3.1) Air - 65 (4.48)

CS - 3/8 (9.6) 100 (2.54) 146

CS - 1/2 (12.7) 95 (2.4) 7/32 (5.5) 158

CS - 5/8 (15.8) 75 (1.9) 1/2 (12.7) 160 Air - 55 (3.8)

CS - 3/4 (19) 65 (1.65) 1/4 (6.4) 165

CS - 1 (25.4) 35 (.89) 3/8 (9.6) 180 Air - 65 (4.48)

Current

(Amps)

Travel

Speed

ipm(M/m)

Pierce

Height

in.(mm)

Cutting

Height

in.(mm)

Arc

Voltage

(Volts)

Start Gas

Type/Pressure

psi(bar)

Plasma Gas

Type/Pressure

psi(bar)

Shield Gas

Type/Pressure

psi(bar)

CS - 1/4 (6.4) 200 170 (4.3) 3/8 99.6) 1/8 (3.2) 129 N

CS - 3/8 (9.6) 110 (2.8) 3/16 (4.8) 133

CS - 1/2 (12.7) 95 (2.4) 7/32 (5.5) 136

CS - 5/8 (15.8) 75 (1.9) 1/2 (12.7) 139 Air - 55 (3.8)

CS - 3/4 (19) 55 (1.4) 1/4 (6.4) 142

CS - 1 (25.4) 40 (1.0) 3/8 (9.6) 155 Air - 65 (4.48)

SS - 1/4 (6.4) 200 140 (3.6) 3/8 (9.6) 1/8 (3.2) 142 Air - 30 (2.07) Air - 52 (3.6) Air - 85 (5.86)

SS - 3/8 (9.6) 125 (3.2) 3/16 (4.8) 150

SS - 1/2 (12.7) 85 (2.2) 154

SS - 3/4 (19) 55 (1.4) 1/2 (12.7) 3/8 (9.6) 174

SS - 1 (25.4) 20 (.50) 180

AL - 1/4 (6.4) 200 125 (3.2) 3/8 (9.6) 3/16 (4.8) 155 Air - 30 (2.07) Air - 52 (3.6) Air - 85 (5.86)

AL - 3/8 (9.6) 110 (2.8) 1/4 (6.4) 165

AL - 1/2 (12.7) 85 (2.2) 167

Al - 3/4 (19) 60 (1.5) 1/2 (12.7) 3/8 (9.6) 182

AL -1 (25.4) 40 (1.02) 189

- 30 (2.07) O2 - 45 (3.1) Air - 65 (4.48)

2

NOTES: CS - Carbon Steel, SS - Stainless Steel, AL - Aluminum
All N2 Plasma/Air Shield, 200 Amp cuts on Aluminum and Stainless Steel have fair surfaces except 1" (25.4mm) AL that is poor.

42

SECTION 3 INSTALLATION / OPERATION

Table 3-4. 200 Amp Data (Continued)

Nozzle Base 100 - 200 Amp P/N 22028 Shield 100 - 250 Amp P/N 21802 Nozzle
Tip - 200 Amp P/N 22031 Diuser 100 - 360 Amp P/N 21944
Electrode - Tungsten P/N 34557 Pilot Arc - HIGH
Gas Bae - 4 Hole P/N 948142

Material

Type-Thickness

in.(mm)

AL - 1/4 (6.4) 200 180 (4.6) 3/8 (9.6) 3/16 (4.8) 151 N2 - 30 (2.07) N2 - 35 (2.4) Air - 65 (4.48)

AL - 3/8 (9.6) 110 (2.8) 155

AL - 1/2 (12.7) 70 (1.8) 159

AL - 3/4 (19) 55 (1.4) 1/2 (12.7) 1/4 (6.4) 170

AL - 1 (25.4) 30 (.76) 177

Current

(Amps)

Travel

Speed

ipm(M/m

Pierce

Height

in.(mm)

Cutting

Height

in.(mm)

Arc

Voltage

(Volts)

Start Gas

Type/Pressure

psi(bar)

Plasma Gas

Type/Pressure

psi(bar)

Type/Pressure

Shield Gas

psi(bar)

SS - 1/4 (6.4) 200 165 (4.2) 3/8 (9.6) 1/4 (6.4) 148 N

SS - 3/8 (9.6) 105 (2.7) 3/16 (4.8) 149

SS - 1/2 (12.7) 90 (2.3) 150 Air - 65 (4.48)

SS - 3/4 (19) 45 (1.1) 1/2 (12.7) 1/4 (6.4) 159 Air - 45 (3.1)

SS - 1 (25.4) 20 (.50) 169 Air - 65 (4.48)

SS - 1/2 (12.7) 200 50 (1.27) 1/2 (12.7) 3/8 (9.6) 163 N2 - 30 (2.07) H-35 - 52 (3.6) N2 - 85 (5.86)

SS - 5/8 (15.8) 47 (1.2) 5/16 (8) 162

SS - 3/4 (19) 32 (.8) 3/8 (9.6) 169

SS - 1 (25.4) 17 (.43) 175

AL - 1/4 (6.4) 200 155 (3.9) 3/8 (9.6) 5/16 (8) 146 N2 - 30 (2.07) H-35 - 52 (3.6) N2 - 65 (4.48)

AL - 3/8 (9.6) 120 (3) 1/4 (6.4) 148 N2 - 45 (3.1)

AL - 1/2 (12.7) 110 (2.8) 5/16 (8) 155

AL - 3/4 (19) 60 (1.5) 1/2 (12.7) 3/8 (9.6) 166 N2 - 85 (5.86)

AL - 1 (25.4) 40 (1.01) 169

NOTES: SS - Stainless Steel, AL - Aluminum
Stainless Steel 3/8" (9.6mm) and thinner is NOT recommended for H-35 plasma gas - heavy dross

- 30 (2.07) N2 - 35 (2.4) Air - 85 (5.86)

2

43

SECTION 3 INSTALLATION / OPERATION

44

SECTION 4 MAINTENANCE

4.1 INTRODUCTION

If this equipment does not operate properly, stop work immediately and
investigate the cause of the malfunction. Maintenance work must be performed
by an experienced person, and electrical work by a trained electrician. Do not
permit untrained persons to inspect, clean, or repair this equipment. Use only

recommended replacement parts.

NOTE

For detailed maintenance, troubleshooting, and parts information on the power source, see Instruction Manual F-14-483
(PCM-150) and supplement F-15-027 (PCM-1500), or F-15-528 (PCM-8XL), F-15-108 (ESP-400), F-15-237 (ESP-600C), F-15-141
(ESP-300) or F-15-116 (ESP-1000).

NOTE

Removing the nozzle from torch to check electrode wear greatly reduces electrode life. To maximize electrode life, only
remove nozzle when changing electrode.

NOTE

Always remove heat shield or shield retainer before removing retaining cup. If heat shield will not loosen, tighten retaining
cup to reduce pressure on heat shield.

B. Check copper nozzle for melting from excessive current, gouges from internal arcing, or nicks and deep scratches

on the O-ring sealing surface. If any of these defects are visible, replace the nozzle. (Discoloration of the internal
surfaces and small black starting marks are normal.) Hafnium particles may be removed with ne sandpaper or
steel wool.

C. Apply a light coating of silicone lubricant (P/N 17672-1 oz. tube) around the periphery of the nozzle and O-ring.

Make sure the O-ring (P/N 181W89) is set evenly around the shoulder of the nozzle.
D. Insert the nozzle into the torch.
E. Screw retaining cup onto the torch slowly to HAND TIGHTNESS. The nozzle will seat against the gas swirl bae (P/N

948142). Do NOT overtighten.
F. Select proper gas diuser shield. Place diuser inside shield.
G. Place shield with diuser into the shield retainer and screw the shield retainer rmly onto the nozzle retaining

cup.

NOTE: If secondary shield is not to be used - install heat shield at step F.

Make sure that the heat shield, shield retainer, and other front end parts are cool be­fore handling.

Two Piece Nozzle for the PT-19XLS Torch

REPLACEMENT NOZZLE TIP

P/N 22026 Nozzle Tip 50A

P/N 22029 Nozzle Tip 100A
P/N 22030 Nozzle Tip 150A
P/N 22031 Nozzle Tip 200A

NOZZLE

TIP

NOZZLE

BASE

REPLACEMENT NOZZLE BASE

P/N 22027 Nozzle Base 50A

P/N 22028 Nozzle Base 100 - 200A

Firmly tighten the Nozzle Tip into the
Nozzle Base at least 100 inch-pounds
(1.2 kg-meters) of torque.

45

50 AMP NOZZLE

TIP - 22026

O-Ring - 994092

(2) O-Ring - 181W89

50A NOZZLE BASE

- 22027

250 AMP NOZZLE - 21822

(2) O-Ring - 181W89

Figure 4-1. Proper O-Ring Position

(50,150 & 250A Nozzles)

SECTION 4 MAINTENANCE

4.2 REPLACING PT19XLS NOZZLE REFER TO FIGURE 51

A. To remove nozzle, unscrew shield retainer or heat shield and retaining cup, then grip the nozzle and pull straight

out.

4.3 REPLACING ELECTRODE AND GAS SWIRL BAFFLE

A. Remove shield retainer or heat shield, retaining cup, and nozzle as described above.
B. Remove electrode by using the 7/16-inch nut driver (P/N 996568 - supplied with the torch). If electrode holder did

not come out with tip, then the electrode holder can be removed by using removal tool (P/N 37110) supplied with
the torch. The lugs will engage with the slots on the tip holder. Make sure you hold the nut driver or removal tool
straight, whether removing or reassembling the electrode, to avoid damaging the gas swirl bae. The gas swirl

bae should come out with the electrode holder. If it does not, remove carefully.
C. Replace electrode if the hafnium insert is pitted more than 0.090 inch (2.3 mm).
D. Check O-rings (P/N 86W99). One is located on the inside of the electrode holder, the other on the outside. If nicked,

it should be replaced, exercising care to avoid scratching the O-ring groove. Lubricate new O-ring lightly with

silicone grease before installing it into the electrode holder.
E. Replace the gas swirl bae if it is cracked or if the front edge (nozzle seating surface) is chipped.
F. When reassembling, slip the gas swirl bae over the electrode/electrode holder assembly. If the o-ring is well

lubricated, it may be possible to snap the bae over it. Otherwise, remove the o-ring, install the bae, or reinstall

the o-ring. Then screw the electrode assembly into the torch using the 7/16-inch nut driver. Tighten rmly but do

NOT overtighten.

4.4 REPLACING INSULATOR ASSEMBLY

The insulator assembly (P/N 37083) should be removed periodically and inspected for cracking and for possible replacement
of the six O-rings. To remove the insulator body, do the following:

A. Remove shield retainer or heat shield, nozzle retaining cup, nozzle, electrode, electrode holder, and gas swirl bae

as described above.

Loosen setscrew inside of insulator body at least 1 full turn.

B. Pull the insulator body straight out.
C. Lubricate the O-rings sparingly with silicone grease. If necessary, replace O-rings.
D. Remove contact ring assembly from the insulator body by removing one socket head screw with a 7/64-inch hex

Allen wrench (supplied with torch).
E. Reassemble in reverse order. Align insulator body with locating pin (P/N 37063) and push in.

After tightening electrode holder, tighten the #6-32 setscrew in the side of the insulator body.

BACK OF SLEEVE

3

inches

2

inches

Securely tape around hose bundle 2" (50 mm) wide.
Slide braid down and tape over 4-1/4" (108 mm).

BOOT

SLEEVING

4 1/4

inches

NOTE: Do Not Tape over the end of the P.A. cable conduit.

Figure 4-2. PT-19XLS Cable and Hose Assembly

NOTE: Braid does not go over Gas Hoses.

46

SECTION 4 MAINTENANCE

4.5 REPLACING CABLES AND HOSE

A. To disconnect the power cable, water return hose, and gas hose at the back end of the torch, unscrew the berglass

sleeve (P/N 37064) from the stainless steel body.

B. The pilot arc cable is attached to connector (P/N 20408) under insulator (P/N 20409). Remove tape behind the

insulator so that it can be slid up the pilot arc cable exposing the connector. Loosen set screws with 7/64-inch hex
Allen wrench to remove cable from connector.

C. Straighten out the service lines and make sure the torch sleeve is straight when screwing it back onto the torch

body. Threads are rather ne and easy to cross-thread. Do not force the sleeve. Apply a small amount of silicone
grease to help ease re-threading.

D. Secure the sleeving boot with a hose to protect the service lines from arc radiation. When the torch is ready to

operate, make sure the service lines are well out of the way.

47

SECTION 4 MAINTENANCE

48

SECTION 5 REPLACEMENT PARTS

5.1 GENERAL

Replacement Parts are illustrated on the following gures. When ordering replacement parts, order by part number and

part name, as illustrated on the gure.

Always provide the series or serial number of the unit on which the parts will be used. The serial number is stamped on the

unit nameplate.

5.2 ORDERING

To assure proper operation, it is recommended that only genuine ESAB parts and products be used with this equipment.

The use of non-ESAB parts may void your warranty.

Replacement parts may be ordered from your ESAB distributor or from:

ESAB Welding & Cutting Products

Attn: Customer Service Dept.

P.O. Box 100545, 411 S. Ebenezer Road

Florence, SC 29501-0545

Be sure to indicate any special shipping instructions when ordering replacement parts.

To order parts by phone, contact ESAB at 1-843-664-5540. Orders may also be faxed to 1-800-634-7548. Be sure to indicate

any special shipping instructions when ordering replacement parts.

Refer to the Communication Guide located on the last page of this manual for a list of customer service phone numbers.

49

SECTION 5 REPLACEMENT PARTS

SLEEVE - 37064

REAR MAIN BODY ASSY. - 37066

CONTACT RING ASSY. -

PT-19XLS Consumables

ELECTRODE HOLDER - 37068

Includes: (2) 86W99 O-ring

22496 REV, Black

0558003858

ELECTRODE
22196 400A O
22403 600A N

(See Table 5-1)

O-RING - 2064106

GAS BAFFLE
22194 400A O

(See Table 5-1)

2

2

2

NOZZLE TIP

(See Table 5-1)

Hose and Cable Connection

(see Figures 5-3 and 5-4)

Drain Hole
Setscrew Hole
(Align with drain hole)

INSULATOR ASSY. - 37083
Includes:
(1) 86W85 O-Ring
(8) 951000 O-Ring
(1) 2064106 O-Ring
(2) 61630631 #6/32-32 X 3/16 setscrews

NOZZLE BASE

(See Table 5-1)

22195 400A O
22401 600A N

2

2

NOZZLE RETAINING CUP - 37082
NOZZLE RETAINING CUP,AIR CURTAIN - 37431

DIFFUSER (See Table 5-1)

SHIELD (See Table 5-1)

SHIELD RETAINER - 37081
SHIELD RETAINER, UNDERWATER - 0558004616

Figure 5-1. PT-19XLS Plasmarc Cutting Torch

50

NOTE:

Assemble with notches facing nozzle as illustrated

SECTION 5 REPLACEMENT PARTS

Table 5-1 PT-19XLS Front End Consumable Parts

Application

Current& Thickness Shield Diuser Nozzle Electrode GasBae

Plasma Gas & Material

50-65A .063 to .250 in. 50A 50A Tip-22026 34086XL 948142

(1.16 to 6mm) 21795 21796 Base-22027 4 Hole STD

Air & N

2

CS, SS, AL

100A .188 to .750 in. 100A-250A 100-360A Tip 22029 34086XL 948142

, O2 (4 to 19mm) 21802 21944 Base 22028 4-Hole STD

Air, N

2

CS, SS, AL 948143
22496Rev. 4 Hole Rev

150A .250 to 1.00 in. 100A-250A 100 -360A Tip 22030 34086XL 948142
Air, N2, O2 (6 to 25mm) 21802 21944 Base 22028 4 Hole STD
CS, SS, AL 948143
22496Rev. 4 Hole Rev.

150A .250 to 1.00 in. 100A-250A 100-360A Tip 22030 22403 948142
N2, H35 (6 to 25mm) 21802 21944 Base 22028 4 Hole STD
SS, AL 948143
22496Rev. 4 Hole Rev.

200A .250 to 2.00 in. 100A - 250A 100 - 360A Tip 22031 34086XL 948142
Air, N2, O2 (6 to 50mm) 21802 21944 Base 22028 4 Hole STD
CS, SS, AL 948143
22496Rev. 4 Hole Rev.

200A .250 to 1.50 in. 100A-250A 100-360A Tip 22031 22403 948142
N2, H35 (6 to 38mm) 21802 21944 Base 22028 4 Hole STD
SS, AL 948143
22496Rev. 4 Hole Rev.

250A .250 to 2.00 in. 100A-250A 100-360A 21822 34086XL 35660
Air, O2 (6 to 50mm) 21802 21944 (1-Piece) 8 x .047
CS, SS, AL 35661
22496Rev. 8 x .047 Rev.

Recommended Replacement Parts

250A .250 to 2.00 in. 100A-250A 100-360A 21822 22403 35660
N2, H35 (6 to 50mm) 21802 21944 (1-Piece) 8 x .047
SS, AL 35661
22496Rev. 8 x .047 Rev.

325-360A .500 to 2.00 in. 360A 100-360A 35885 35886XL 35660
Air, N2, O2 (13 to 50mm) 21945 21944 (1-Piece) 8 x .047
CS, SS, AL 35661
22496Rev. 8 x .047 Rev.

325-360A .500 to 2.00 in. 360A 100A-360A 35885 22403 35660
N2,H35 (13 to 50mm) 21945 21944 (1-Piece) 8 x .047
CS, SS, AL 35661
22496Rev. 8 x .047 Rev.

400-450A .750 to 2.00 in. 360A 100A-360A 22195 22196 22194
O2 (19 to 50mm) 21945 21944 (1-Piece) 32 x .023
CS, SS, AL

400-450A .750 to 2.00 in. 360A 100A-360A 22195 22403 35660
N2, H35 (19 to 50mm) 21945 21944 (1-Piece) 8 x .047
AL, SS 35661
22496Rev. 8 x .047Rev.

600A 1.00 to 3.00 in. 360A 100-360A 22401 22403 35660
N2, H35 (25 to 75mm) 21945 21944 (1-Piece) 8 x .047
CS, SS, AL 35661
22496Rev. 8 x .047Rev.

51

SECTION 5 REPLACEMENT PARTS

1

996528 O-RING (1EA)

1.61 ID X .070W

O-RING

(2ea.)

.175 ID X .050W

61630631­#6-32 X 3/16
S.S. SETSCREW

37063 - PIN
LOCATING

CONTACT RING
ASS'Y - 0558003858

CONTACT RING
SCREW - 37073

37075 - PA COLLET

& WIRE ASSY.

4 (3ea.)

996526 O-RING (1EA)
.145 ID X .070W

37067 ­RETAINER PA INSULATOR

2

3

Item

No.

1
2
3
4

Qty.

Req.

1
4
1
2

Figure 5-2. Pilot Arc Cable Assembly

Part

No.

37076

61330980

20408

951000

Description

P.A. BUS INSULATOR
SCREW, #6-32 X 1/8
CONNECTOR, HI-FREQ.
O-RING .175 ID X O.50W

52

SECTION 5 REPLACEMENT PARTS

Description

WATER RETURN HOSE

PILOT ARC CABLE

POWER CABLE

GAS HOSE

SHIELD GAS HOSE

LABEL PT-19XLS - 954726

Part

No.

20405

0558005891

20404

20406

37084

Qty.

Req.

Item

No.

Part

Number/

Description

Part

No.

Qty.

Req.

Item

No.

Part Number/

Torch Length

Torch

Length

POWER CABLE*

PILOT ARC CABLE

WATER RETURN

34763

0558004635

0558004633

111

123

P/N

0558004636

25 ft (7.6 m)

ESP-150,

11111

12345

P/N

37093

(15.2 m)

SHIELD GAS HOSE

0558004634

1

4

*Note That Power Cables Have 7/16 X 20 R.H. Thread At One End,

7/16 X 20 L.H. At The Other.

ESP-200

4

SLEEVE - 37064

5

2

3

PVC TUBING .31 ID X .56 OD

1

Figure 5-3. PT-19XLS Hose and Cable Assemblies (50 ft)

NUT SHIELD CONN. -

33029

150mm

CLAMP - 996647

BAND CLAMP -

951168

NIPPLE SHIELD

CONN.33030

53

SECURE END OF SHIELD

USE ELECTRICAL TAPE TO

TUBULAR BRAID - 72020003

SLEEVING -

BOOT - 996647

0558002922 (50')

SECTION 5 REPLACEMENT PARTS

LABEL PT-19XLS - 954726

4

3

2

PVC TUBING .31 ID X .56 OD

1

SLEEVE - 37064

Description

POWER CABLE*

PILOT ARC CABLE

GAS HOSE

SHIELD GAS HOSE

POWER CABLE*

PILOT ARC CABLE

Part

No.

34364

0558005887

34362

37196

33210

0558005888

21112111211

Qty.

Req.

12341234123

Item

No.

GAS HOSE

SHIELD GAS HOSE

POWER CABLE*

PILOT ARC CABLE

GAS HOSE

33204

37197

33211

0558005890

33205

SHIELD GAS HOSE

37198

1

4

Figure 5-4. PT-19XLS Hose and Cable Assemblies (4 1/2 ft - 25 ft)

Part Number/

Torch Length

P/N 37090

17 ft

(5.2 m)

P/N 37091

20 ft

(6.0 m)

P/N 37092

25 ft

(7.6 m)

CLAMP - 996647

NUT SHIELD CONN. - 33029

108mm

Description

POWER CABLE*

PILOT ARC CABLE

Part

No.

34775

0558005882

211121112111211

Qty.

Req.

0558003847 (25')

123412341234123

Item

No.

GAS HOSE

SHIELD GAS HOSE

POWER CABLE*

PILOT ARC CABLE

GAS HOSE

34776

37192

996248

0558005883

34360

SHIELD GAS HOSE

POWER CABLE*

PILOT ARC CABLE

GAS HOSE

SHIELD GAS HOSE

POWER CABLE*

37193

34363

0558005885

34361

37194

33209

PILOT ARC CABLE

GAS HOSE

SHIELD GAS HOSE

0558005886

33203

37195

1

4

NIPPLE SHIELD

BAND

CLAMP - 951168

USE ELECTRICAL TAPE TO

CONN.33030

72020003

TUBULAR BRAID -

SECURE END OF SHIELD

0558003840 (4.5')

0558003841 (6')

0558003843 (12')

0558003844 (15')

0558003845 (17')

0558003846 (20')

SLEEVING -

BOOT - 996647

54

Part Number/

Torch Length

P/N 37086

4.5 ft

(1.4 m)

P/N 37087

6 ft

(1.8 m)

P/N 37088

12 ft

(3.6 m)

P/N 37089

15 ft

(4.5 m)

*Note That Power Cables Have 7/16 X 20 R.H. Thread At One End, 7/16 X 20 L.H. At The O ther.

SECTION 5 REPLACEMENT PARTS

(includes 95100 O-rings)

37077 - Shield Gas Conduit

(includes 95100 O-rings)

37078 - Plasma Gas Conduit

55

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

Supplement to F-15-430 PT-19XLS Plasma Torch Manual

Introduction

The following information is a result of many hours of
testing and is a general guide for setting up and
cutting with a PT-19XLS Mechanized Plasma Arc
Torch. The machine’s control manages gas flow
using Smart Flow II, a proportional valve flow control
system.

In most cases these settings will provide a quality cut.
The data contains values for:

• cutting aluminum, carbon and stainless steel

• arc voltage (standoff)

• cutting speed

• current (amperes)

• gas flow rates for plasma/shield gas combinations

This same data is contained in SDP files. (See your
machine and programming manuals for more
information on SDP files.)

Speed, voltage, kerf, and current can be

NOTICE

used any time for a PT-19XLS torch
application.

Process data was derived using the Smart Flow II, a
programmable gas flow control. This same
information is used in creating Vision CNC process
control (SDP) files. Only gas flow rates are given for
reference when using Smart Flow II.

voltage, kerf, and current (amperes) remain
applicable when cutting with manual gas
regulation systems.

Speed, arc

Underwater Cutting Speeds Must Slowed by

NOTICE

10%.

As a general rule, above water cutting speeds
can be applied to underwater cutting by
reducing speeds by 10%. There are two
underwater examples offered for reference.

----1111

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

50 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 40

BAR 2,76

PSI 50

BAR 3,45

PSI 10

BAR 0,69

PSI 10

BAR 0,69

SSSStart

tart

tart tart

Gas

Gas

GasGas

0.063

1,6

0

0

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

IN.

Initial Height

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

----2222

.375

9,5

113

220

5588

.05

1,3

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

65 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 40 40 40

BAR 2,76 2,76 2,76

PSI 50 50 50

BAR 3,45 3,45 3,45

PSI 10 10 10

BAR 0,69 0,69 0,69

PSI 10 10 10

BAR 0,69 0,69 0,69

Start

Start

Start Start

Gas

Gas

GasGas

0.125 0.188 0.250

3,2 4,7 6,4

0 0 0.1

0 0 0.4

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

.375 .375 .375

9,5 9,5 9,5

115 118 130

150 100 75

3810 2540 1905

.065 .075 .085

1,7 1,9 2,2

----3333

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

100 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 O2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 46 46 44 46 46 46 48 46

BAR 3,2 3,2 3,0 3,2 3,2 3,2 3,3 3,2

PSI 20 20 20 20 20 20 20 18

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,2

PSI 10 18 18 10 16 10 12 10

BAR 0,7 1,2 1,2 0,7 1,1 0,7 0,8 0,7

Start

Start

Start Start

Gas

Gas

GasGas

0.125 0.188 0.250 0.313 0.375 0.500 0.625 0.750

3,2 4,7 6,4 7,9 9,5 12,7 15,9 19,1

0 0 0 0 0.2 0.4 0.5 0.3

0 0 0 0 0.2 0.5 0.6 0.7

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

IN.

Initial Height

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

----4444

.375 .375 .375 .375 .375 .500 .500 .500

9,5 9,5 9,5 9,5 9,5 12,7 12,7 12,7

123 135 133 134 149 141 159 162

190 150 120 100 80 60 38 20

4826 3810 3048 2540 2032 1524 965 508

.08 .075 .100 .085 .012 .100 .14 .145

2,0 1,9 2,5 2,2 3,0 2,5 3,6 3,7

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

150 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 O2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 20 20 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4

PSI 37 37 37 37 37 44 37 37

BAR 2,6 2,6 2,6 2,6 2,6 3,0 2,6 2,6

PSI 20 20 20 20 20 21 18 18

BAR 1,4 1,4 1,4 1,4 1,4 1,5 1,2 1,2

PSI 18 18 18 18 16 18 10 16

BAR 1,2 1,2 1,2 1,2 1,1 1,2 0,7 1,1

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000

4,7 6,4 7,9 9,5 12,7 15,9 19,1 25,4

0 0 0 0 0.2 0.2 0.2 0.3

0 0 0 0 0.4 0.5 0.8 1.0

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.375 .375 .375 .375 .500 .500 .500 .500

9,5 9,5 9,5 9,5 12,7 12,7 12,7 12,7

127 126 131 134 140 151 157 156

160 150 120 90 75 55 45 25

4064 3810 3048 2286 1905 1397 1143 635

.085 .095 .095 .120 .105 .125 .150 .165

2,2 2,4 2,4 3,0 2,7 3,2 3,8 4,2

----5555

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

200 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 O2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 26 25 25 25 20 25 25 25

BAR 1,8 1,7 1,7 1,7 1,4 1,7 1,7 1,7

PSI 40 43 40 44 40 40 40 44

BAR 2,8 3,0 2,8 3,0 2,8 2,8 2,8 3,0

PSI 20 20 20 20 20 18 18 22

BAR 1,4 1,4 1,4 1,4 1,4 1,2 1,2 1,5

PSI 8 14 18 10 11 7 12 22

BAR 0,6 1,0 1,2 0,7 0,8 0,5 0,8 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.313 0.375 0.500 0.625 0.750 1.000 1.250

6,4 7,9 9,5 12,7 15,9 19,1 25,4 31,8

0 0 0 0.1 0.2 0.3 0.3 0.6

0 0.2 0 0.2 0.3 0.3 0.5 1.0

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----6666

.375 .375 .375 .500 .500 .500 .500 .500

9,5 9,5 9,5 12,7 12,7 12,7 12,7 12,7

124 129 132 129 139 142 153 164

170 140 110 90 65 55 40 20

4318 3556 2794 2286 1651 1397 1016 508

.095 .105 .110 .136 .120 .150 .170 .190

2,4 2,7 2,8 3,5 3,0 3,8 4,3 4,8

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

250 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 O2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 26 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,8 1,7

PSI 38 38 44 40 38 38 43 44

BAR 2,6 2,6 3,0 2,8 2,6 2,6 3,0 3,0

PSI 18 18 20 14 18 18 22 22

BAR 1,2 1,2 1,4 1,0 1,2 1,2 1,5 1,5

PSI 12 12 16 12 12 12 22 22

BAR 0,8 0,8 1,1 0,8 0,8 0,8 1,5 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.625 0.750 1.000 1.250 1.500

6,4 9,5` 12,7 15,9 19,1 25,4 31,8 38,1

0 0 0 0.2 0.3 0.3 0.5 0.8

0 0 0.2 0.1 0.2 0.4 0.8 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.375 .375 .500 .500 .500 .625 .625 .625

9,5 9,5 12,7 12,7 12,7 15,9 15,9 15,9

130 135 135 138 142 150 162 168

170 125 115 80 65 50 33 22

4318 3175 2921 2032 1651 1270 838 558

.110 .135 .135 .130 .150 .160 .170 .200

2,8 3,5 3,5 3,3 3,8 4,1 4,3 5,1

----7777

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

325 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 O2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 26 25 25 25 25 25

BAR 1,8 1,7 1,7 1,7 1,7 1,7

PSI 37 37 31 31 31 36

BAR 2,6 2,6 2,1 2,1 2,1 2,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.500 0.625 0.750 1.000 1.250 1.500

12,7 15,9 19,1 25,4 31,8 38,1

0.3 0.3 0.3 0.4 0.5 0.7

0.2 0.3 0.3 0.6 0.9 1.0

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----8888

.500 .500 .500 .625 .625 .625
12,7 12,7 12,7 15,9 15,9 15,9

125 135 132 142 146 156

125 100 90 60 37 25

3175 2540 2286 1524 939 635

.140 .150 .160 .175 .200 .210

3,6 3,8 4,1 4,5 5,1 5,3

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

360 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 O2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 26 25 25 25 25 25

BAR 1,8 1,7 1,7 1,7 1,7 1,7

PSI 38 37 35 35 38 36

BAR 2,6 2,6 2,4 2,4 2,6 2,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.500 0.625 0.750 1.000 1.250 1.500

12,7 15,9 19,1 25,4 31,8 38,1

0.3 0.3 0.3 0.5 0.6 0.7

0.2 0.3 0.3 0.7 0.9 1.0

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.500 .500 .500 .625 .625 .625
12,7 12,7 12,7 15,9 15,9 15,9

124 135 132 141 146 153

135 115 100 65 45 32

3429 2921 2540 1651 1143 813

.140 .140 .165 .180 .205 .210

3,6 3,6 4,2 4,6 5,2 5,3

----9999

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

400 Amperes

Carbon Steel

Start

Start

UNDER WATER

Start Start

Gas

Gas

GasGas

Material Thickness N2 O2 Air

IN

MM

0.500 0.625 0.750 1.000 1.250 1.500

12,7 15,9 19,1 25,4 31,8 38,1

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

0.3 0.3 0.3 0.5 0.5 0.7

0.2 0.3 0.3 0.3 0.7 1.2

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7

PSI 31 31 31 31 31 31

BAR 2,7 2,6 2,6 2,6 2,6 2,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----10

10

1010

.500 .500 .500 .625 .625 .625
12,7 12,7 12,7 15,9 15,9 15,9

125 132 136 141 142 150

130 120 110 75 55 37

3556 3175 2794 1905 1397 940

.145 .150 .195 .195 .205 .220

3,7 3,8 5,0 5,0 5,2 5,6

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

400 Amperes

Carbon Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 O2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7

PSI 31 31 31 31 31 31

BAR 2,7 2,6 2,6 2,6 2,6 2,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.500 0.625 0.750 1.000 1.250 1.500

12,7 15,9 19,1 25,4 31,8 38,1

0.3 0.3 0.3 0.5 0.5 0.7

0.2 0.3 0.3 0.3 0.7 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.500 .500 .500 .625 .625 .625
12,7 12,7 12,7 15,9 15,9 15,9

125 132 136 141 142 150

140 125 115 80 60 43

3556 3175 2794 1905 1397 940

.145 .150 .195 .195 .205 .220

3,7 3,8 5,0 5,0 5,2 5,6

----11

11

1111

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

65 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 40 40 40

BAR 2,76 2,76 2,76

PSI 60 60 60

BAR 4,14 4,14 4,14

PSI 10 10 10

BAR 0,7 0,7 0,7

PSI 10 10 10

BAR 0,7 0,7 0,7

Start

Start

Start Start

Gas

Gas

GasGas

0.063 0.125 0.250

1,6 3,2 6,4

0 0 0.2

0 0.2 0.4

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

----12

12

1212

.375 .375 .375

9,5 9,5 9,5

115 115 126

200 110 60

5080 2794 1524

.063 .08 .100

1,6 2,0 2,5

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

100 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7

PSI 42 42 42 42 42

BAR 2,9 2,9 2,9 2,9 2,9

PSI 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4

PSI 18 18 18 18 18

BAR 1,24 1,24 1,24 1,24 1,24

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.375 0.500 0.750

4,7 6,4 9,5 12,7 19,1

0 0.1 0.1 0.1 0.2

0.1 0.2 0.3 0.3 0.4

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

.375 .375 .375 .500 .500

9,5 9,5 9,5 12,7 12,7

151 157 157 182 185

120 95 70 50 25

3048 2413 1778 1270 635

.115 .120 .130 .130 .135

2,9 3,0 3,3 3,3 3,5

----13

13

1313

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

150 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 40 40 40 40 40 40 40 40

BAR 2,8 2,8 2,8 2,8 2,8 2,8 2,8 2,8

PSI 15 15 15 10 15 10 10 10

BAR 1,0 1,0 1,0 0,7 1,0 0,7 0,7 0,7

PSI 15 15 15 10 15 10 10 10

BAR 1,0 1,0 1,0 0,7 1,0 0,7 0,7 0,7

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.313 0.375 0.500 0.750 0.875 1.000

4,7 6,4 7,9 9,5 12,7 19,1 22,2 25,4

0 0 0 0 0.1 0.2 0.4 0.4

0 0.1 0.2 0.2 0.3 0.5 0.6 0.7

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----14

14

1414

.375 .375 .375 .375 .500 .500 .500 .500

9,5 9,5 9,5 9,5 12,7 12,7 12,7 12,7

147 152 153 159 165 175 184 187

200 140 120 100 80 45 37 30

5080 3556 3048 2540 2032 1143 940 762

.110 .110 .120 .130 .140 .140 .150 .150

2,8 2,8 3,0 3,3 3,6 3,6 3,8 3,8

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

200 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 44 44 44 44 44 44 44

BAR 3,0 3,0 3,0 3,0 3,0 3,0 3,0

PSI 14 14 14 14 14 14 14

BAR 1,0 1,0 1,0 1,0 1,0 1,0 1,0

PSI 15 15 15 15 15 15 15

BAR 1,0 1,0 1,0 1,0 1,0 1,0 1,0

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.313 0.375 0.500 0.625 0.750 1.000

6,4 7,9 9,5 12,7 15,9 19,1 25,4

0 0.1 0.1 0.2 0.2 0.2 0.3

0.2 0.2 0.3 0.3 0.3 0.5 0.6

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.375 .375 .375 .500 .500 .500 .500

9,5 9,5 9,5 12,7 12,7 12,7 12,7

155 160 160 167 170 175 186

125 125 110 85 70 60 40

3175 3175 2794 2159 1778 1524 1016

.110 130 .130 .130 .140 .140 .140

2,8 3,3 3,3 3,3 3,6 3,6 3,6

----15

15

1515

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

150 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4

PSI 54 54 54 54 54 54

BAR 3,7 3,7 3,7 3,7 3,7 3,7

PSI 10 10 10 10 10 10

BAR 0,7 0,7 0,7 0,7 0,7 0,7

PSI 10 10 10 10 10 10

BAR 0,7 0,7 0,7 0,7 0,7 0,7

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.625 0.750 1.000

6,4 9,5 12,7 15,9 19,1 25,4

0 0.1 0.1 0.1 0.1 0.2

0.2 0.3 0.2 0.5 0.4 0.5

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----16

16

1616

.375 .375 .500 .500 .500 .500

9,5 9,5 12,7 12,7 12,7 12,7

135 141 144 155 160 172

150 110 90 55 45 25

3810 2794 2286 1397 1143 635

.140 .120 .130 .150 .160 .170

3,6 3,0 3,3 3,8 4,1 4,3

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

200 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7

PSI 49 49 49 49 49

BAR 3,4 3,4 3,4 3,4 3,4

PSI 14 14 14 14 14

BAR 1,0 1,0 1,0 1,0 1,0

PSI 15 15 15 15 15

BAR 1,0 1,0 1,0 1,0 1,0

Start

Start

Start Start

Gas

Gas

GasGas

0.375 0.500 0.625 0.750 1.000

9,5 12,7 15,9 19,1 25,4

0 0 0.1 0.2 0.3

0.2 0.4 0.4 0.5 0.8

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.375 .500 .500 .500 .500

9,5 12,7 12,7 12,7 12,7

150 155 160 168 175

120 100 85 65 35

3048 2540 2159 1651 889

.130 .140 .150 .160 .170

3,3 3,6 3,8 4,1 4,3

----17

17

1717

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

360 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 55 55 55 55 55 55 55 55

BAR 3,8 3,8 3,8 3,8 3,8 3,8 3,8 3,8

PSI 27 27 27 27 27 27 27 27

BAR 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9

PSI 27 27 27 27 27 27 27 27

BAR 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9

Start

Start

Start Start

Gas

Gas

GasGas

0.375 0.500 0.625 0.750 1.000 1.250 1.500 1.750

9,5 12,7 15,9 19,1 25,4 31,8 38,1 44,5

0 0 0.1 0.1 0.2 0.3 0.4 0.5

0.3 0.3 0.3 0.4 0.8 1.0 1.0 1.4

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----18

18

1818

.375 .500 .500 .500 .500 .500 .500 .500

9,5 12,7 12,7 12,7 12,7 12,7 12,7 12,7

145 155 166 168 173 185 193 203

175 155 130 90 60 45 33 25

4445 3937 3302 2286 1524 1143 838 635

.160 160 .180 .180 .190 .210 .240 .260

4,1 4,1 4,6 4,6 4,8 5,3 6,1 6,6

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

600 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 46 46 46 46

BAR 3,2 3,2 3,2 3,2

PSI 46 46 46 46

BAR 3,2 32 32 3,2

PSI 35 35 35 35

BAR 2,4 2,4 2,4 2,4

PSI 35 35 35 35

BAR 2,4 2,4 2,4 2,4

Start

Start

Start Start

Gas

Gas

GasGas

1.000 1.500 2.000 3.000

25,4 38,1 50,8 76,2

0.3 0.4 0.5 0.6

0.5 0.8 1.0 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.750 .750 .750 .750
19,1 19,1 19,1 19,1

172 177 192 212

80 65 30 15

2032 1651 762 381

.320 .330 .357 .390

8,1 8,4 9,1 9,9

----19

19

1919

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

250 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25

BAR 1,7 1,7 1,7

PSI 25 25 25

BAR 1,7 1,7 1,7

PSI 8 8 8

BAR 0,55 0,55 0,55

PSI 12 12 12

BAR 0.8 0.8 0.8

Start

Start

Start Start

Gas

Gas

GasGas

0.625 0.750 1.000

15,9 19,1 25,4

0.1 0.2 0.3

0.3 0.4 0.8

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----20

20

2020

.500 .500 .500
12,7 12,7 12,7

150 155 170

85 70 45

2159 1778 1143

.100 .100 .100

2,5 2,5 2,5

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

360 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 42 42 42 42 42 42 42 42

BAR 2,9 2,9 2,9 2,9 2,9 2,9 2,9 2,9

PSI 55 55 55 55 55 55 55 55

BAR 3,8 3,8 3,8 3,8 3,8 3,8 3,8 3,8

PSI 27 27 27 27 27 27 27 27

BAR 1,9 1,9 1,9 1,9 1,9 1,9 1,9 1,9

PSI 27 27 27 27 27 27 27 27

BAR 1,9 1,9 1,9 1,9 1,9, 1,9 1,9 1,9

Start

Start

Start Start

Gas

Gas

GasGas

0.500 0.625 0.750 0.875 1.000 1.250 1.500 1.750

12,7 15,9 19,1 22,2 25,4 31,8 38,1 44,5

0 0.1 0.1 0.1 0.2 0.3 0.4 0.5

0.3 0.3 0.4 0.5 0.8 1.0 1.0 1.4

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.500 .500 .625 .625 .625 .625 .625 .625
12,7 12,7 15,9 15,9 15,9 15,9 15,9 15,9

150 166 168 170 173 185 193 200

150 130 90 75 60 45 33 25

3810 3302 2286 1905 1524 1143 838 635

.160 .180 .180 .180 .190 .210 .240 .260

4,1 4,6 4,6 4,6 4,8 5,3 6,1 6,6

----21

21

2121

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

600 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness H-35 H-35 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 46

BAR 3,2

PSI 46

BAR 3,2

PSI 34

BAR 2,4

PSI 34

BAR 2,4

Start

Start

Start Start

Gas

Gas

GasGas

1.500

38,1

0.5

1.1

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----22

22

2222

.750
19,1

172

75

1905

.320

8,1

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

200 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 44 44 44 44 44 44 44 44

BAR 3,04 3,04 3,04 3,04 3,04 3,04 3,04 3,04

PSI 20 20 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4

PSI 18 18 18 18 18 18 18 18

BAR 1,24 1,24 1,24 1,24 1,24 1,24 1,24 1,24

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000

4,7 6,4 7,9 9,5 12,7 15,9 19,1 25,4

0 0 0 0 0 0.1 0.2 0.2

0 0.2 0.2 0.3 0.3 0.4 0.5 0.8

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.375 .375 .375 .375 .500 .500 .500 .500

9,5 9,5 9,5 9,5 12,7 12,7 12,7 12,7

137 143 145 148 152 154 163 176

240 170 105 90 70 62 55 30

6096 4318 2667 2286 1778 1575 1397 676

.110 .110 .120 .130 .130 .140 .150 .160

2,8 2,8 3,0 3,3 3,3 3,6 3,8 4,1

----23

23

2323

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

250 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7

PSI 44 44 44 44 44 44

BAR 3,0 3,0 3,0 3,0 3,0 3,0

PSI 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4

PSI 18 18 18 18 18 18

BAR 1,2 1,2 1,2 1,2 1,2 1,2

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.625 0.750 1.000

6,4 9,5 12,7 15,9 19,1 25,4

0 0.1 0.1 0.1 0.1 0.2

0.2 0.3 0.3 0.5 0.6 0.8

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----24

24

2424

.375 .375 .500 .500 .500 .500

9,5 9,5 12,7 12,7 12,7 12,7

136 146 148 152 157 166

200 125 100 75 65 45

5080 3175 2540 1905 1651 1143

.120 .130 .130 .150 .150 .160

3,0 3,3 3,3 3,8 3,8 4,1

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

360 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7

PSI 39 39 39 39 39 39

BAR 2,7 2,7 2,7 2,7 2,7 2,7

PSI 44 44 44 44 44 44

BAR 3,0 3,0 3,0 3,0 3,0 3,0

PSI 44 44 44 44 44 44

BAR 3,0 3,0 3,0 3,0 3,0 3,0

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.750 1.000 1.250

6,4 9,5 12,7 19,1 25,4 31,8

0 0 0 0.2 0.3 0.3

0.1 0.2 0.3 0.4 0.7 0.8

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

.375 .375 .500 .500 .500 .500

9,5 9,5 12,7 12,7 12,7 12,7

147 155 161 168 168 190

230 180 160 90 60 40

5842 4572 4064 2286 1524 1016

.120 .130 .130 .140 .150 .200

3,0 3,3 3,3 3,6 3,8 5,1

----22225555

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

600 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 27 27

BAR 1,9 1,9

PSI 27 27

BAR 1,9 1,9

PSI 34 34

BAR 2,4 2,4

PSI 34 34

BAR 2,4 2,4

Start

Start

Start Start

Gas

Gas

GasGas

1.000 1.500

25,4 38,1

0.5 0.5

1.0 1.1

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----26

26

2626

.625 .625
15,9 15,9

158 168

100 60

2540 1524

.177 .189

4,5 4,8

AAAA

Supplement To F-15-430 PT-19XLS Process Data Using SmartFlow II

PT-19XLS Process Data

65 Amperes

Aluminum



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 30 30 30

BAR 2,1 2,1 2,1

PSI 58 58 58

BAR 4,0 4,0 4,0

PSI 10 10 10

BAR 0,7 0,7 0,7

PSI 10 10 10

BAR 0,7 0,7 0,7

Start

Start

Start Start

Gas

Gas

GasGas

16GA 0.125 0.250

1,6 3,2 6,4

0 0 0.1

0 0 0.4

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

IN.

MM

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

.375 .375 .375

9,5 9,5 9,5

118 118 125

180 120 70

4572 3048 1778

.055 .075 .095

1,4 1,9 2,4

----27

27

2727

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

65 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 30 30 30 30

BAR 2,1 2,1 2,1 2,1

PSI 58 58 58 58

BAR 4,0 4,0 4,0 4,0

PSI 10 10 12 10

BAR 0,7 0,7 0,8 0,7

PSI 12 12 12 11

BAR 0,8 0,8 0,8 0,76

Start

Start

Start Start

Gas

Gas

GasGas

16GA 0.125 0.187 0.250

1,6 3,2 4,7 6,4

0 0 0.2 0.2

0 0 0.4 0.4

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

----28

28

2828

IN. .375 .375 .375 .375

MM 9,5 9,5 9,5 9,5

118 120 120 122

250 75 70 55

6350 1905 1778 1397

.082 .090 .085 .090

2,1 2,3 2,4 2,3

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

100 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7

PSI 50 50 50 50 50

BAR 3,5 3,5 3,5 3,5 3,5

PSI 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4

PSI 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.625 0.750

6,4 9,5 12,7 15,9 19,1

0.1 0.2 0.3 0.3 0.5

0.3 0.4 0.5 0.5 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

IN. .375 .375 .500 .625 .625

MM 9,5 9,5 12,7 15,9 15,9

152 158 162 177 186

55 42 30 16 9

1397 1067 762 384 248

.120 .120 .130 .140 .150

3,0 3,0 3,3 3,6 3,8

----29

29

2929

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

65 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 30 40 30

BAR 2,1 2,1 2,1

PSI 58 60 58

BAR 4,0 4,1 4,0

PSI 10 10 10

BAR 0,7 0,7 0,7

PSI 12 10 10

BAR 0,8 0,7 0,7

Start

Start

Start Start

Gas

Gas

GasGas

0.062 0.125 0.250

1,6 3,2 6,4

0 0 0.2

0 0.2 0.5

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

----30

30

3030

IN. .375 .375 .375

MM 9,5 9,5 9,5

113 118 122

250 80 60

6350 2032 1524

.050 .065 .075

1,2 1,6 1,9

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

100 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 38 38 44 44 44 44 44

BAR 2,6 2,6 2,6 2,6 2,6 2,6 2,6

PSI 20 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4

PSI 18 18 18 18 18 18 18

BAR 1,2 1,2 1,2 1,2 1,2 1,2 1,2

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.313 0.375 0.500 0.625 0.750

4,7 6,4 7,9 9,5 12,7 15,9 19,1

0 0.1 0.1 0.2 0.3 0.4 0.5

0.2 0.3 0.4 0.4 0.6 0.8 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

GGGGas

as

asas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

IN. .375 .375 .375 .375 .500 .625 .625

MM 9,5 9,5 9,5 9,5 12,7 15,9 15,9

155 160 158 165 180 186 188

100 55 45 35 25 18 10

2540 1397 1143 889 635 457 254

.100 .115 .120 .135 .140 .145 .150

2,5 2,9 3,0 3,4 3,6 3,7 3,8

----31

31

3131

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

150 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 36 36 36 36 36 36 36 36

BAR 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5

PSI 20 20 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4

PSI 22 22 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000

4,7 6,4 7,9 9,5 12,7 15,9 19,1 25,4

0 0 0.1 0.1 0.2 0.3 0.4 0.4

0.1 0.3 0.3 0.3 0.4 0.4 0.8 1.0

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----32

32

3232

IN. .375 .375 .375 .375 .500 .625 .625 .625

MM 9,5 9,5 9,5 9,5 12,7 15,9 15,9 15,9

145 147 152 155 162 169 177 189

180 130 110 90 60 40 25 15

4572 3302 2794 2286 1524 1016 635 381

.100 .105 .115 .120 .125 .130 .140 .145

2,5 2,6 2,9 3,0 3,2 3,3 3,6 3,7

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

200 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness Air Air Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25 28

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 38 38 38 38 38 38 38 38

BAR 2,6 2,6 2,6 2,6 2,6 2,6 2,6 2,6

PSI 20 20 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4

PSI 22 22 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.313 0.375 0.500 0.625 0.750 1.000

4,7 6,4 7,9 9,5 12,7 15,9 19,1 25,4

0 0.1 0.1 0.1 0.1 0.2 0.3 0.4

0.2 0.2 0.3 0.3 0.4 0.5 0.8 1.0

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

IN. .375 .375 .375 .375 .500 .625 .625 .750

MM 9,5 9,5 9,5 9,5 12,7 15,9 15,9 19,1

148 150 154 159 159 165 170 183

200 135 130 125 85 70 55 20

5080 3429 3302 3175 2159 1778 1397 508

.105 .110 .105 .130 .125 .130 .135 .175

2,6 2,8 2,6 3,3 3,1 3,3 3,5 4,5

----33

33

3333

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

100 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7

PSI 45 45 45 45 45 45

BAR 3,1 3,1 3,1 3,1 3,1 3,1

PSI 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4

PSI 22 22 22 22 22 22

BAR 1,5 1,5 1,5 1,5 1,5 1,5

Star

Start

t

Cut

StarStar

Gas

Gas

GasGas

0.250 0.313 0.375 0.500 0.625 0.750

6,4 7,9 9,5 12,7 15,9 19,1

0.1 0 0.1 0.2 0.4 0.5

0.3 0.3 0.4 0.4 0.8 1.0

Cut

t t

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to Low

----34

34

3434

IN. .375 .375 .375 .500 .625 .625

MM 9,5 9,5 9,5 12,7 15,9 15,9

152 155 157 160 178 185

55 48 42 35 16 8

1397 1219 1066 889 406 203

.105 .115 .115 .120 .140 .150

2,6 2,9 2,9 3,0 3,6 3,8

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

150 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 40 40 40 40 42 42 42

BAR 2,8 2,8 2,8 2,8 2,8 2,8 2,8

PSI 20 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4

PSI 8 8 8 8 8 8 8

BAR 0,6 0,6 0,6 0,6 0,6 0,6 0,6

Start

Start

Start Start

Gas

Gas

GasGas

0.188 0.250 0.375 0.500 0.625 0.750 1.000

4,7 6,4 9,5 12,7 15,9 19,1 25,4

0 0 0 0.2 0.4 0.4 0.5

0.1 0.2 0.3 0.4 0.8 1.0 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

IN. .375 .375 .375 .500 .625 .750 .750

MM 9,5 9,5 9,5 12,7 15,9 19,1 19,1

142 149 154 157 165 172 186

180 135 85 60 35 18 10

4572 3429 2159 1524 889 457 254

.110 .115 .120 .125 .145 .165 .175

2,8 2,9 3,0 3,2 3,7 4,2 4,5

----35

35

3535

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

200 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7

PSI 48 48 48 48 48

BAR 3,3 3,3 3,3 3,3 3,3

PSI 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4

PSI 16 16 16 16 16

BAR 1,1 1,1 1,1 1,1 1,1

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.750 1.000

6,4 9,5 12,7 19,1 25,4

0 0.1 0.2 0.5 0.6

0.2 0.3 0.2 1.0 1.2

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----36

36

3636

IN. .375 .375 .500 .625 .750

MM 9,5 9,5 12,7 15,9 19,1

143 149 157 163 175

165 105 70 45 20

4191 2667 1778 1143 508

.100 .115 .100 .140 .150

2,5 2,9 2,5 3,6 3,8

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

260 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 46 46 46 46 46 46 46

BAR 3,2 3,2 3,2 3,2 3,2 3,2 3,2

PSI 20 20 20 20 20 20 20

BAR 1,4 1,4 1,4 1,4 1,4 1,4 1,4

PSI 18 18 18 18 18 18 18

BAR 1,2 1,2 1,2 1,2 1,2 1,2 1,2

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.625 0.750 1.000 1.250

6,4 9,5 12,7 15,9 19,1 25,4 31,8

0 0.2 0.2 0.3 0.3 0.4 0.7

0.2 0.3 0.5 0.6 0.6 0.9 1.3

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

IN. .375 .375 .500 .625 .625 .750 .750

MM 9,5 9,5 12,7 15,9 15,9 19,1 19,1

136 142 157 160 168 180 190

170 135 110 70 50 30 15

4318 3429 2794 1778 1270 762 381

.110 .110 .115 .120 .130 .140 .160

2,8 2,8 2,9 3,0 3,3 3,6 4,1

----37

37

3737

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

360 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7 1,7 1,7

PSI 44 44 44 44 44 44 44

BAR 3,0 3,0 3,0 3,0 3,0 3,0 3,0

PSI 18 18 18 18 18 18 18

BAR 1,2 1,2 1,2 1,2 1,2 1,2 1,2

PSI 18 18 18 18 18 18 18

BAR 1,2 1,2 1,2 1,2 1,2 1,2 1,2

Start

Start

Start Start

Gas

Gas

GasGas

0.250 0.375 0.500 0.625 0.750 1.000 1.250

6,4 9,5 12,7 15,9 19,1 25,4 31,8

0 0 0.1 0.2 0.2 0.4 0.4

0 0.1 0.4 0.4 0.4 1.0 1.0

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----38

38

3838

IN. .375 .375 .500 .625 .625 .750 .750

MM 9,5 9,5 12,7 15,9 15,9 19,1 19,1

157 163 170 175 180 195 205

230 150 125 95 75 45 25

5842 3810 3175 2413 1905 1143 635

.100 .105 .125 .125 .135 .145 .175

2,5 2,5 3,2 3,2 3,5 3,7 4,5

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

450 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25

BAR 1,7 1,7 1,7 1,7

PSI 34 34 34 34

BAR 2,4 2,4 2,4 2,4

PSI 31 31 31 31

BAR 2,1 2,1 2,1 2,1

PSI 31 31 31 31

BAR 2,1 2,1 2,1 2,1

Start

Start

Start Start

Gas

Gas

GasGas

0.750 1.000 1.250 1.500

19,1 25,4 31,8 38,1

0.3 0.5 0.5 0.7

0.3 .07 0.7 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

IN. .625 .625 .625 .625

MM 15,9 15,9 15,9 15,9

156 160 165 175

100 70 52 33

2540 1778 1321 838

.175 .180 .185 .196

4,5 4,6 4,7 5,0

----39

39

3939

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

450 Amperes

Stainless Steel

Start

Start

UNDER WATER

Start Start

Gas

Gas

GasGas

Material Thickness N2 N2 Air

IN

MM

0.750 1.000 1.250 1.500

19,1 25,4 31,8 38,1

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

0.5 0.5 0.5 0.5

1.0 1.0 1.3 1.4

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 27 25 25

BAR 1,7 1,9 1,7 1,7

PSI 34 27 34 34

BAR 2,4 1,9 2,4 2,4

PSI 31 34 31 31

BAR 2,1 2,4 2,1 2,1

PSI 31 34 31 31

BAR 2,1 2,4 2,1 2,1

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

MM/MIN

Kerf Width

Millimeters

Notes:

Pilot Arc Set to High

IPM

Inches

IN. .625 .625 .625 .625

MM 15,9 15,9 15,9 15,9

150 160 165 175

85 70 45 33

2159 1778 1143 838

.160 .180 185 .196

4,1 4,6 4,7 5,0

----40

40

4040

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

600 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 N2 Air

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 27 27

BAR 1,9 1,9

PSI 27 27

BAR 1,9 1,9

PSI 34 34

BAR 2,4 2,4

PSI 34 34

BAR 2,4 2,4

Start

Start

Start Start

Gas

Gas

GasGas

1.000 1.500

25,4 38,1

0.3 0.5

0.8 1.1

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

IN. .625 .625

MM 15,9 15,9

160 163

70 40

1778 1016

.175 .183

4,5 4,6

----41

41

4141

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

150 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25

BAR 1,7 1,7

PSI 48 48

BAR 3,3 3,3

PSI 16 16

BAR 1,1 1,1

PSI 12 8

BAR 0,8 0,55

Start

Start

Start Start

Gas

Gas

GasGas

0.500 0.750

12,7 19,1

0.2 0.3

0.4 0.6

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----42

42

4242

IN. .500 .625

MM 12,7 15,9

160 177

40 20

1016 508

.145 .185

3,7 4,7

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

200 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25

BAR 1,7 1,7 1,7

PSI 54 54 54

BAR 3,7 3,7 3,7

PSI 16 14 16

BAR 1,1 1,0 1,1

PSI 22 13 22

BAR 1,5 0,9 1,5

Start

Start

Start Start

Gas

Gas

GasGas

0.375 0.500 1.000

9,5 12,7 25,4

0.1 0.2 0.3

0.4 0.4 0.8

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

IN. .375 .500 .750

MM 9,5 12,7 19,1

160 164 180

55 50 17

1397 1270 432

.135 .145 .175

3,4 3,7 4,5

----43

43

4343

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

260 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7

PSI 65 65 65 65 65

BAR 4,5 4,5 4,5 4,5 4,5

PSI 8 8 8 8 8

BAR 0,55 0,55 0,55 0,55 0,55

PSI 4 4 4 4 4

BAR 0,28 0,28 0,28 0,28 0,28

Start

Start

Start Start

Gas

Gas

GasGas

0.500 0.625 0.750 1.000 1.250

12,7 15,9 19,1 25,4 31,8

0.2 0.2 0.4 0.6 0.6

0.4 0.5 0.6 1.2 1.2

Cut

Cut

Cut Cut

Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

----44

44

4444

IN. .500 .625 .625 .750 .750

MM 12,7 15,9 15,9 19,1 19,1

165 174 182 195 210

50 45 30 20 10

1270 1143 762 508 254

.180 .180 .185 .195 .225

4,6 4,6 4,7 4,9 5,7

Supplement to F-15-430 PT-19XLS Process Data Using SmartFlow II

AAAA

PT-19XLS Process Data

360 Amperes

Stainless Steel



Except where noted, data is for above water



cutting. Reduce speed approximately 10% when

cutting under water.

Material Thickness N2 H-35 N2

IN

MM

Timers

Rise On Pierce (sec.)

Pierce Delay (sec.)

Setup Parameters Pounds per Square Inch (PSI - Pressure)

Plasma Start Gas

Plasma Cut Gas

Shield Start Gas

Shield Cut Gas

PSI 25 25 25 25 25

BAR 1,7 1,7 1,7 1,7 1,7

PSI 52 60 60 60 80

BAR 3,6 4,14 4,14 4,14 5,5

PSI 6 14 14 14 14

BAR 0,4 0,97 0,97 0,97 0,97

PSI 4 12 12 12 8

BAR 0,3 0,8 0,8 0,8 0,55

Start

Start

Start Start

Gas

Gas

GasGas

0.500 0.750 1.000 1.250 1.500

12,7 19,1 25,4 31,8 38,1

0.3 0.4 0.5 0.8 1.0

0.6 0.8 1.0 1.2 1.2

Cut

Cut

Cut Cut
Gas

Gas

GasGas

Shield

Shield

Shield Shield

Gas

Gas

GasGas

Height Readings

Initial Height

Arc Voltage (standoff)

Travel Speed

IPM

MM/MIN

Kerf Width

Inches

Millimeters

Notes:

Pilot Arc Set to High

IN. .500 .625 .750 .750 .750

MM 12,7 15,9 19,1 19,1 19,1

177 183 190 200 225

80 45 30 20 15

2032 1143 762 508 381

.175 .225 .250 .300 .345

4,5 5,7 6,3 7,6 8,8

----45

45

4545