PSF 260C,
PSF 415C, PSF 415C RS3,
PSF 420Cw, PSF 420Cw RS3
GB Instruction manual
DOKP4M4070
TABLE OF CONTENTS
DOKP4M4070
© ESAB AB 2020
Inhalt
1 SAFETY ............................................................................................................................ 4
1.1 Meaning of symbols ................................................................................................... 4
2 INTRODUCTION ............................................................................................................... 7
3 SHIPMENT AND PACKAGING ......................................................................................... 7
4 TECHNICAL DATA ............................................................................................................ 8
5 OPERATION .................................................................................................................... 10
5.2 Equipping the torch .................................................................................................. 10
5.3 Fitting the central adaptor to the equipment ............................................................. 10
5.4 Connecting the cooling circuit .................................................................................. 10
5.5 Setting the level of shielding gas .............................................................................. 11
5.6 Checklist .................................................................................................................. 11
5.7 Changing wire .......................................................................................................... 11
5.8 Starting and stopping the welding process .............................................................. 11
6 MAINTENANCE .............................................................................................................. 12
6.1 Overview .................................................................................................................. 12
6.2 Cable assembly ....................................................................................................... 12
6.3 Cleaning the wire feed ............................................................................................. 12
6.4 Steel liner / Plastic liner ............................................................................................ 12
6.5 Cleaning the swan neck ........................................................................................... 14
6.6 Checking the cooling system ................................................................................... 14
7 TROUBLESHOOTING .................................................................................................... 15
8 ORDERING SPARE PARTS ............................................................................................ 16
ORDERING NUMBERS ......................................................................................................... 17
Torch neck PSF 260C ........................................................................................................ 18
Torch neck PSF 415C ........................................................................................................ 19
Torch neck PSF 420Cw ...................................................................................................... 20
WEAR PARTS .................................................................................................................... 21
PSF 260C ........................................................................................................................ 21
PSF 415C ........................................................................................................................ 22
PSF 420Cw ..................................................................................................................... 23
Contact tips PSF 260C, PSF 415C, PSF 420Cw ............................................................... 24
Steel liner ............................................................................................................................ 25
PTFE liner ........................................................................................................................... 26
PA Liner with bronze front end ........................................................................................... 26
Rights reserved to alter specifications without notice.
1 SAFETY
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1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and
Safety Data Sheets (SDSs).
1.2 Safety precautions
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety
precautions must meet the requirements that apply to this type of equipment. The following
recommendations should be observed in addition to the standard regulations that apply to
the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the
equipment. Incorrect operation of the equipment may lead to hazardous situations which can
result in injury to the operator and damage to the equipment.
1. Anyone who uses the equipment must be familiar with:
○ its operation
○ location of emergency stops
○ its function
○ relevant safety precautions
○ welding and cutting or other applicable operation of the equipment
2. The operator must ensure that:
○ no unauthorized person is stationed within the working area of the equipment
when it is started up
○ no-one is unprotected when the arc is struck or work is started with the
equipment
3. The workplace must:
○ be suitable for the purpose
○ be free from drafts
1 SAFETY
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4. Personal safety equipment:
○ Always wear recommended personal safety equipment, such as safety glasses,
flame-proof clothing, safety gloves
○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which
could become trapped or cause burns
5. General precautions:
○ Make sure the return cable is connected securely
○ Work on high voltage equipment may only be carried out by a qualified
electrician
○ Appropriate fire extinguishing equipment must be clearly marked and close at
hand
○ Lubrication and maintenance must not be carried out on the equipment during
operation
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions
when welding and cutting.
ELECTRIC SHOCK - Can kill
• Install and ground the unit in accordance with instruction manual.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves or
wet clothing.
• Insulate yourself from work and ground.
• Ensure your working position is safe
ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health
• Welders having pacemakers should consult their physician before welding.
EMF may interfere with some pacemakers.
• Exposure to EMF may have other health effects which are unknown.
• Welders should use the following procedures to minimize exposure to
EMF:
○ Route the electrode and work cables together on the same side of
your body. Secure them with tape when possible. Do not place your
body between the torch and work cables. Never coil the torch or work
cable around your body. Keep welding power source and cables as
far away from your body as possible.
○ Connect the work cable to the workpiece as close as possible to the
area being welded.
FUMES AND GASES - Can be dangerous to health
• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to take fumes and gases
away from your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
• Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.
• Protect bystanders with suitable screens or curtains.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
1 SAFETY
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MOVING PARTS - Can cause injuries
• Keep all doors, panels and covers closed and securely in place. Have only
qualified people remove covers for maintenance and troubleshooting as
necessary. Reinstall panels or covers and close doors when service is
finished and before starting engine.
• Stop engine before installing or connecting unit.
• Keep hands, hair, loose clothing and tools away from moving parts.
FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure that there are no inflammable
materials nearby.
• Do not use on closed containers.
MALFUNCTION - Call for expert assistance in the event of malfunction. PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
WARNING!
Do not use the power source for thawing frozen pipes.
CAUTION!
Class A equipment is not intended for use in residential
locations where the electrical power is provided by the
public low-voltage supply system. There may be
potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations,
due to conducted as well as radiated disturbances.
NOTE!
Dispose of electronic equipment at the recycling
facility!
In observance of European Directive 2012/19/EC on
Waste Electrical and Electronic Equipment and its
implementation in accordance with national law,
electrical and/or electronic equipment that has reached
the end of its life must be disposed of at a recycling
facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved
collection stations.
For further information contact the nearest ESAB dealer.
ESAB has an assortment of welding accessories and personal protection equipment
for purchase. For ordering information contact your local ESAB dealer or visit us on
our website.
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2 INTRODUCTION
2 INTRODUCTION
The MIG / MAG welding torches of this series are exclusively intended for shielded- arc
welding using inert gas (MIG) or active gas (MAG) for industrial and commercial use by
suitably trained employees. The torches are only available in manual versions.
The ESAB PSF Centrovac MIG / MAG welding torches combine the advantages of the
PSF Standard Series with the ability off extraction fume in one process.
3 SHIPMENT AND PACKAGING
The components are carefully checked and packaged; however, damage may occur
during shipping.
Checking procedure on receipt of goods
Check that the shipment is correct by referring to the shipping note.
In case of damage
Check the package and components for damage (visual inspection).
In case of complaints
If the package and/or components have been damaged during shipment:
• Contact with the last carrier immediately.
• Keep the packaging (for possible inspection by the carrier or supplier, or for returning
the goods).
Storage in an enclosed space
Ambient temperature for shipment and storage: -20 °C to +55 °C
Relative air humidity: up to 90% at a temperature of 20 °C
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PSF 415C RS3
PSF 420Cw RS3
Type of cooling
Air
Air
Water
Permitted load at:
60% duty cycle*
100% duty cycle
flow
temperature**
4 TECHNICAL DATA
Welding torch PSF 260C
Carbon dioxide CO
2
Mixed gas, Ar/CO2 M21
Recommended gas
Extraction volume:
Differential pressure
250 A 380 A 430 A
225 A 325 A 430 A
8-12 l/min 10-18 l/min 10-20 l/min
40 m³/h 60 m³/h 53 m³/h
1,4 Pa 4,0 Pa 2,9 Pa
PSF 415C,
Wire diameter 0.6-1.0 mm 0.8-1.6 mm 1.0-1.6 mm
Operating
-10 °C to 40 °C -10 °C to 40 °C -10 °C to 40 °C
PSF 420Cw,
* The capacity may be reduced up to 30% when pulse welding.
** When using liquid cooled torches in freezing conditions, use an adequate cooling liquid.
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General torch data with reference to IEC/EN 60 974−7
4 TECHNICAL DATA
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld at
a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.
Type of guidance: Manual
Wire type: Standard round wire
Voltage rating: The control circuit and trigger switch are
rated for a voltage of 42 V, max. 1 A
Specifications of the torch cooling circuit (for
liquid cooled torches only):
• minimum flow 1.2 l/min
• min. water pressure: 2.5 bar
• max. water pressure: 3.5 bar
• input temperature: max. 40 °C
• return temperature: max. 60 °C
• cooling capacity: min. 1000 W, up to
2000 W depending on the application
Liquid cooled torches
Return temperatures of more than 60 °C can shorten the lifetime of the torch or cause
damage or destruction of the torch. The cooler must always be filled with sufficient cooling
liquid, refer to the instruction manual for the cooling unit. In case of a high thermal load on
the torch, use a cooler with sufficient capacity. Use only special cooling fluid containing
corrosion inhibitors for welding torches. For suitable products, contact your nearest ESAB
dealer.
The ratings are valid for cable lengths from 3.0 to 5.0 m.
The rated loads refer to a standardized case of use. Under special conditions, e.g. in case of
high heat reflection on the torch, the torch could overheat even when operated below the
rated load. In this case choose a more powerful model or lower the duty cycle.
Conditions of intended use
1. The welding torch should only be used within the above-mentioned
technical specifications and for its intended purpose.
2. The type of torch must be chosen according to the welding application. The required
duty-cycle and load, the type of cooling, guiding method and the wire diameter have to
be considered. If increased requirements exist, for example caused by pre-heated
work pieces, high heat reflection in corners, etc. these must be taken into account by
choosing a welding torch with adequate reserve in rated load.
3. The product must be protected from humidity and moisture during transport, storage
and operation.
5 OPERATION
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5 OPERATION
General safety regulations for handling the equipment can be found in the "SAFETY" chapter of this manual. Read it through before you start using the equipment!
CAUTION!
This product is intended for industrial use. In a domestic environment this product may
cause radio interference. It is the user's responsibility to take adequate precautions.
DANGER!
In the event of an emergency, the power supply must be switched off immediately.
For further action in such circumstances, refer to the instruction manual for the power
source for more information.
The welding torch can be used in any welding position.
Contact with hot items might cause damage to the torch and the cable assembly.
Do not drag the power source using the torch.
Do not pull the cable assembly over sharp edges. Do not bend the cable assembly sharply.
The ESAB PSF Centrovac System must be connect with a high vacuum fume smoke exhauster.
5.1 Fitting the liner
Fit the correct wire guide liner for the application, as needed to suit the wire type and
diameter. See chapter "MAINTENANCE" section "Steel liner / Plastic liner".
NOTE!
For information on how to install new liners and about correct assembly
procedure, see the chapter entitled “Maintenance”
Steel liner = for steel wires
Plastic liner = for aluminum, copper, nickel and stainless-steel wires
5.2 Equipping the torch
The torch must be equipped according to the wire diameter and wire material. Choose the
right liner, contact tip, tip adaptor, gas nozzle and gas diffuser (as applicable). A detailed
overview of the suitable parts is found in the spare parts list for the torch.
Tighten the tip adaptor and the contact tip with an adequate tool.
Make sure that all required parts shown in the spare parts list, e.g. insulators, are installed.
Welding without these items might cause immediate destruction of the torch.
5.3 Fitting the central adaptor to the equipment
1. Check that the wire guide liner is fitted correctly.
2. Insert the central plug into the socket on the wire feed unit and secure it by tightening
the adaptor nut firmly by hand.
5.4 Connecting the cooling circuit
Connect the water hoses to the cooling unit: blue for water flow forward from the cooler to the
torch; red for heated water flow backwards from the torch to the cooler. Before using a water
5 OPERATION
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cooled torch, the air has to be removed from the cooling circulation by running the cooler for
a few minutes.
CAUTION!
Wrongly connected water hoses can cause overheating and damage of the torch neck
and water-power cable. Regularly check the coolant level and throughput on the
cooling unit. Insufficient cooling might cause overheating and damage of the torch
neck and water-power cable.
NOTE!
To achieve an optimal gas- and water flow, place the cable assemblies and the gas
and water hoses as straight as possible. Kinked hoses will cause overheating and can
damage the torch. Protect cables and supply hoses from damage.
5.5 Setting the level of shielding gas
Set the quantity of gas required on the gas regulator. The type and quantity of gas to be used
depend on the welding task to be performed.
5.6 Checklist
Check the cable assembly before connecting it to the wire feed unit to confirm the wire liner
is suitable for the wire diameter and type.
Check the front-end consumable parts on the swan neck, whether the correct contact tip etc.
is being used for the wire diameter and type.
5.7 Changing wire
When changing the wire, ensure that the end of the wire is deburred.
Insert the wire into the wire feeding unit in accordance with the operating instructions.
When inserting the wire, press the wire jog button on the wire feed unit.
5.8 Starting and stopping the welding process
The wire feeder and the welding process will be started by pulling the torch trigger.
Depending on the configuration of the welding machine, the welding process will be stopped
by either letting go of the trigger or by pulling the trigger a second time. Refer to the
instruction manual for the power source for more information.
DANGER!
The torch head might reach very high temperatures during operation, there is a risk of
severe burns. Let it cool down under observation, there is risk of fire. Do not place the
hot torch on or near heat-sensitive objects. For water cooled torches, the cooling
system should remain switched on for some minutes after the welding process has
been stopped.
When leaving the workplace, the system must be secured against
unintended operation, preferably by switching off the power source.
6 MAINTENANCE
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6 MAINTENANCE
6.1 Overview
NOTE!
Regular maintenance is important for safe and reliable operation.
Cleaning and replacement of the welding torch’s wear parts should take place at regular
intervals in order to achieve trouble−free wire feed. Blow the wire guide clean regularly and
clean the contact tip.
WARNING!
Before carrying out cleaning, servicing and repair work, the following shutdown
procedure must be followed.
1. Switch off the power supply.
2. Close off the gas supply.
Make sure that the power supply and gas remain turned off all the time while
servicing the equipment.
6.2 Cable assembly
Check the torch and cable assembly for damages prior to use. Damages must be repaired by
qualified personnel before further use of the product.
6.3 Cleaning the wire feed
Disconnect the torch cable assembly from the equipment and lay it out straight.
Unscrew the nut and pull out the wire guide liner. Remove other parts from the swan neck.
Blow compressed air through the wire conduit from both ends in order to remove wire
shavings.
Insert the liner into the wire conduit and screw the nut back on.
NOTE!
New liners must be cut to the correct length.
6.4 Steel liner / Plastic liner
If a wire feeding problem cannot be solved by exchanging the contact tip and cleaning the
wire guide channel, the liner should be replaced.
Liner and welding wire should be inserted while the cable assembly is laid out straight.
6 MAINTENANCE
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Installing a steel liner
1. Remove the sleeve nut from the
central connector, remove the gas
nozzle, contact tip and tip holder
from the torch.
2. Insert the liner through the central
connector and lock it with the sleeve
nut.
3. Gently push back the front part of
the liner into the torch as far as it will
go, do not apply force. Mark the end
of the torch neck on the liner.
4. Cut the liner to the correct length
using a projectile "X" measured from
the marking as shown in the figure.
Remove the liner from the torch and carefully
smoothen its front end. If needed, grind down
burred edges. Make sure the inner hole is
completely open.
For insulated liners, remove the insulation at
the front end so that the remaining insulation
ends approximately at the front end of the
torch handle.
Reinstall the liner and lock it with the sleeve
nut. Install all equipment parts on the torch
neck.
Cutting length
Welding torch Projectile "X"
PSF 260C 16 mm
PSF 415C, PSF 415C RS3 12 mm
PSF 420Cw, PSF 420Cw RS3 12 mm
6 MAINTENANCE
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Installing a plastic liner
1. Remove the sleeve nut from the
central connector, remove the gas
nozzle, contact tip and tip holder
from the torch.
2. Insert the liner through the central
connector and lock it with the sleeve
nut.
3. Gently push back the front part of
the liner into the torch as far as it will
go, do not apply force. Mark the end
of the torch neck on the liner.
4. Cut the liner to the correct length
using a projectile "X" measured from
the marking as shown in the figure.
Slightly chamfer the liner front end
after the liner has been cut to the
correct length.
NOTE!
If the liner has a bronze front end, first cut the plastic liner to a suitable length and
let the bronze liner stick out approximately 40-50 mm from the torch neck. Attach
the bronze liner to the front of the plastic liner and only then cut this liner
assembly to the precise length.
If it is difficult to insert the liner into the torch,
make a clean cut at the front end of the liner
and chamfer the edges (e.g. with a pencil
sharpener).
Install all equipment parts on the torch neck.
Cutting length
Welding torch Projectile "X"
PSF 260C 13 mm
PSF 415C, PSF 415C RS3 9 mm
PSF 420Cw, PSF 420Cw RS3 9 mm
6.5 Cleaning the swan neck
• Clean the inside of the gas nozzle regularly to remove welding spatter and spray with
ESAB® anti-spatter agent.
• Check the consumables for visible damage and replace if necessary.
6.6 Checking the cooling system
Make sure that the cooling liquid is clean, change it if required. Impurities in the cooling liquid
can obstruct the torch water channels. Always use suitable cooling fluid for torches with
corrosion inhibitors.
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7 TROUBLESHOOTING
7 TROUBLESHOOTING
If the measures described below are not successful, consult your dealer or the manufacturer.
Read the operating instructions for the welding components, e.g. power source and wire feed
unit.
Problem Possible cause Action
Torch becomes too hot
• Contact tip / tip holder
not tight enough
• Cooling system is not
working well
• Torch overstrained
• Cable assembly
defective
• Check and tighten
hand-tight
• Check water flow, filling
level and cleanliness
• Observe technical data,
if needed, choose a
different type
• Check cables, tubes
and connections
Wire feeding problems • Contact tip is worn
• Liner is worn / dirty
• Consumables used are
not suitable for the wire
diameter or material
• Wire feeder not set-up
properly
• Cable assembly is bent
or laid out in small radii
• Wire is contaminated
• Exchange contact tip
• Check the liner, blow
through in both
directions. Exchange if
needed.
• Check with spare part
list
• Check the wire feeding
rolls, the contact
pressure and the spool
brake
• Check the cable
assembly and lay it out
straight
• Use a cleaning felt
Problem Possible cause Action
Porous welds
Variable arc • Contact tip is worn
Welding process does not
start
• Gas swirl caused by
spatter adherence
• Too small or extremely
high gas flow in the
torch
• Gas supply defective
• Air draft at the
workplace
• Moisture or
contamination on the
wire or on the work
piece
• Wrong welding
parameters
• Control cable is broken
or the trigger is
defective
• Clean the torch head,
use gas diffuser /
spatter protection
• Check flow rate with
measurement tool
• Check flow rate and
possible leakage
• Install shielding
• Check the wire and the
work piece, use less or
different anti-spatter
liquid
• Exchange contact tip
• Correct the welding
parameters
• Check and repair the
trigger connections,
clean the trigger switch
or exchange it
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8 ORDERING SPARE PARTS
8 ORDERING SPARE PARTS
CAUTION!
Repair and electrical work should be performed by an authorized ESAB service
technician. Use only ESAB original spare and wear parts.
The PSF 260C, PSF 415C and PSF 420Cw are designed and tested in accordance with
international and European standards IEC/EN 60974-7. On completion of service or repair
work, it is the responsibility of the person(s) performing the work to ensure that the product
still complies with the requirements of the above standard.
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see
esab.com. When ordering, please state product type, serial number, designation and spare
part number in accordance with the spare parts list. This facilitates dispatch and ensures
correct delivery.
ORDERING NUMBERS
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0700 025 020
PSF 260C
Welding torch 3 m
Euro-Central connector
0700 025 042
PSF 415C
Welding torch 5 m
Euro-Central connector
0700 025 450
PSF 420Cw
Welding torch 3 m
Euro-Central connector
ORDERING NUMBERS
Ordering number Denomination Type Notes
Gas cooled torches
0700 025 021 PSF 260C Welding torch 4 m Euro-Central connector
0700 025 022 PSF 260C Welding torch 5 m Euro-Central connector
0700 025 040 PSF 415C Welding torch 3 m Euro-Central connector
0700 025 041 PSF 415C Welding torch 4 m Euro-Central connector
0700 025 043 PSF 415C RS3 Welding torch 3 m Euro-Central connector
0700 025 044 PSF 415C RS3 Welding torch 4 m Euro-Central connector
0700 025 045 PSF 415C RS3 Welding torch 5 m Euro-Central connector
Water cooled torches
0700 025 451 PSF 420Cw Welding torch 4 m Euro-Central connector
0700 025 452 PSF 420Cw Welding torch 5 m Euro-Central connector
0700 025 453 PSF 420Cw RS3 Welding torch 3 m Euro-Central connector
0700 025 454 PSF 420Cw RS3 Welding torch 4 m Euro-Central connector
0700 025 455 PSF 420Cw RS3 Welding torch 5 m Euro-Central connector
SPARE PARTS LIST
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Item
Ordering no.
Denomination
112 308P404315
Leather hose small 1,5m long
113
306P293600
Fume extraction hose diam. 29 mm in coil
114
0700 025 482
T-piece cpl. for fume extr. hose PSF 260C cpl.
115
0700 025 486
Cable support G cpl. with 200P002009
116
0700 025 951
Adaptor nut
117
0700 025 484
Front connection for fume hose cpl. 260C
118
0700 025 488
Gas nozzle/fume shroud for PSF 260C
SPARE PARTS LIST
Torch neck PSF 260C
100 0700 025 400 Torch neck PSF 260C
101 0700 025 470 Fume shroud PSF 260C
102 0700 025 475 Outer neck cpl. PSF 260C
103 0700 025 476 Air regulator, small, yellow cpl. with screws
104 0700 025 480 Handle, black, cpl. for all fume torches Centrovac
105 0700 025 474 Micro switch, housed, yellow, cpl.
106 0700 025 479 Set of screws for handle
107 0700 200 101 Central connector G
108 0700 200 098 Liner locking nut
109 0700 025 952 Cylinder head screw M4 × 6
110 0700 025 953 O-ring 4.0 × 1.0 mm
361P0M1130 Coax cable for PSF 260c, 3m
111
361P0M1140 Coax cable for PSF 260c, 4m
361P0M1150 Coax cable for PSF 260c, 5m
SPARE PARTS LIST
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361P0L1140
Coax cable for PSF 415C, 4m
215
0700 025 486
Cable support G cpl. with 200P002009
Torch neck PSF 415C
Item Ordering no. Denomination
200 0700 025 402 Torch neck PSF 415C
201 0700 025 471 Fume shroud PSF 415C
202 0700 025 478 Outer neck PSF 415C/420Cw
203 0700 025 477 Air regulator cpl. yellow big with screws
204 0700 025 480 Handle, black, cpl. for all fume torches Centrovac
w/o ill 0700 025 481 Handle black, for RS3 fume torches Centrovac
205 0700 025 474 Micro switch, housed, yellow, cpl.
206 0700 025 479 Set of screws for handle
207 0700 200 101 Central connector G
208 0700 200 098 Liner locking nut
209 0700 025 952 Cylinder head screw M4 × 6
210 0700 025 953 O-ring 4.0 × 1.0 mm
361P0L1130 Coax cable for PSF 415C, 3m
211
361P0L1150 Coax cable for PSF 415C, 5m
212 308P485115 Leather hose large 1,5m long
213 306P384600 Fume extraction hose diam. 38 mm in coil
214 0700 025 491 T-piece G for fume extr. hose PSF 415C cpl.
216 0700 025 951 Adaptor nut
217 0700 025 485 Front connection for fume hose PSF 415C/420Cw
218 0700 025 473 Modul ESAB RS3 Centrovac
219 0700 025 489 Gas nozzle/fume shroud for PSF 415C
SPARE PARTS LIST
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Item
Ordering no.
Denomination
300
0700 025 403
Torch neck PSF 420Cw
301
0700 025 472
Fume shroud PSF 420Cw
302
0700 025 478
Outer neck PSF 415C/420Cw
303
0700 025 477
Air regulator cpl. yellow big with screws
304
0700 025 480
Handle, black, cpl. for all fume torches Centrova c
w/o ill.
0700 025 481
Handle black, for RS3 fume torches Centrovac
305
0700 025 474
Micro switch, housed, yellow, cpl.
306
0700 025 479
Set of screws for handle
307
0700 025 487
Cable support W cpl.
308
0700 025 973
Quick connector
309
0700 025 975
Hose clamp with ring Ø 9.0
310
0700 025 951
Adaptor nut
311
0700 025 970
Central connector W
312
0700 200 098
Liner locking nut
313
0700 025 952
Cylinder head screw M4 × 6
314
0700 025 953
O-ring 4.0 × 1.0 mm
315
0700 025 974
Hose clamp with ring Ø 8.7
316
0700 025 976
Hose clamp with ring Ø 9.5
317
0700 025 485
Front connection for fume hose PSF 415C/420Cw
318
0700 025 993
PVC-Gas hose, black, 4.5 × 1.5 mm
319
0700 025 994
PVC hose, braided, black, 5 × 1.5 mm
320
306P384600
Fume extraction hose diam. 38 mm in coil
321
308P485115
Leather hose large 1,5 m long
324
0700 025 483
T-piece W for fume extr. hose PSF 420Cw cpl.
328
0700 025 473
Modul ESAB RS3 Centrovac
329
0700 025 490
Gas nozzle/fume shroud for PSF 420Cw
Torch neck PSF 420Cw
Item Ordering no. / 3 m Ordering no. / 4 m Ordering no. / 5 m Denomination
0700 025 983 0700 025 984 0700 025 985 Water-power cable
0700 025 986 0700 025 987 0700 025 988 Wire conduit
322 301P230431 301P230441 301P230451 Control cable cpl.
WEAR PARTS
DOKP4M4070
© ESAB AB 2020
- 21 -
Ordering no.
Denomination
Notes
Ø
Length
0366 397 001
Insulation bushing
WEAR PARTS
PSF 260C
Bold = standard delivery. For contact tip, see contact tips table.
0458 464 881 Gas nozzle Standard 14 mm 73 mm
0458 465 881 Gas nozzle Conical 12 mm 73 mm
0366 314 001 Tip adaptor M6
36.6 mm
1. Gas nozzle 3. Tip adaptor M6
2. Contact tip M6 × 27 4. Insulation bushing
WEAR PARTS
DOKP4M4070
© ESAB AB 2020
- 22 -
Ordering no.
Denomination
Notes
Ø
Length
0460 819 001
Tip adaptor M8 Cu
31.6 mm
PSF 415C
Bold = standard delivery. For contact tip, see contact tips table.
0458 464 883 Gas nozzle Standard 17 mm 80 mm
0458 465 883 Gas nozzle Conical 15 mm 80 mm
0366 394 001 Tip adaptor M6
40.6 mm
0700 025 851 Tip adaptor M8 brass
31.6 mm
0366 397 002 Insulation bushing
1. Gas nozzle 4. Insulation bushing
2. Contact tip M8 × 37 5. Contact tip M6 × 27
3. Tip adaptor M8 6. Tip adaptor M6
WEAR PARTS
DOKP4M4070
© ESAB AB 2020
- 23 -
PSF 420Cw
Bold = standard delivery. For contact tip, see contact tips table.
Ordering no. Denomination Notes Ø Length
0458 464 882 Gas nozzle Standard 16 mm 80 mm
0458 465 882 Gas nozzle Conical 14 mm 80 mm
0366 394 001 Tip adaptor M6
40.6 mm
0460 819 001 Tip adaptor M8 Cu
0700 025 851 Tip adaptor M8 brass
31.6 mm
31.6 mm
0458 874 001 Insulation washer
1. Gas nozzle 4. Insulation washer
2. Contact tip M8 × 37 5. Contact tip M6 × 27
3. Tip adaptor M8 6. Tip adaptor M6
WEAR PARTS
DOKP4M4070
© ESAB AB 2020
- 24 -
PSF 260c*
PSF 415c / PSF 420cw
Gas / wire Ø
Contact tips PSF 260C, PSF 415C, PSF 420Cw
M6 M6
CO
2
Mix/Ar M6
0468 500 001 0468 500 001 0.6 - W0.6 / 0.8
0468 500 002 0468 500 002 - 0.6 W0.8 / 0.9
0468 500 003 0468 500 003 0.8 - W0.8 / 1.0
0468 500 004 0468 500 004 0.9 0.8 W0.9 / 1.1
0468 500 005 0468 500 005 1.0 0.9 W1.0 / 1.2
0468 500 006 0468 500 006 1.2 - W1.2 / 1.4
0468 500 007 0468 500 007 1.2 1.0 W1.2 / 1.5
0468 500 008 0468 500 008 1.4 1.2 W1.4 / 1.7
- 0468 500 009 1.6 - W1.6 / 1.9
- 0468 500 010 - 1.6 W1.6 / 2.1
*PSF 260 only for M6 and wire 0.6 – 1.0
M6 × 27 M8 × 37
PSF 415C /
Gas / wire Ø
PSF 420Cw
M8 CO
0468 502 003 0.8 - W0.8 / 1.0
0468 502 004 0.9 0.8 W1.0 / 1.1
0468 502 005 1.0 0.9 W1.0 / 1.2
0468 502 006 1.2 - W1.2 / 1.4
0468 502 007 1.2 1.0 W1.2 / 1.5
0468 502 008 1.4 1.2 W1.4 / 1.7
0468 502 009 1.6 - W1.6 / 1.9
0468 502 010 - 1.6 W1.6 / 2.1
2
Mix/Ar M8
WEAR PARTS
DOKP4M4070
© ESAB AB 2020
- 25 -
Contact tip
Gas / wire Ø
Ordering no.
Ø
Length
Notes
PSF 260C
PSF 415C
PSF 420Cw
X
Contact tips M6
M6 CO
2
Mix/Ar
0468 501 002 - 0.6 W0.8 / 1.0
0468 501 003 0.8 - W0.9 / 1.1
0468 501 004 0.9 0.8 W1.0 / 1.2
0468 501 005 1.0 0.9 W1.2 / 1.5
Nib M6
Steel liner
Bold = standard delivery
0700 200 085 0.8–1.0 3 m Blue X
0700 200 086 0.8–1.0 4 m Blue X
0700 025 800 0.8–1.0 5 m Blue
0700 200 087 1.0–1.2 3 m Red X
0700 200 088 1.0–1.2 4 m Red X
0700 025 801 1.0–1.2 5 m Red X
0700 025 822 0.9–1.2 3 m Red HD
0700 025 823 0.9–1.2 4 m Red HD
0700 025 824 0.9–1.2 5 m Red HD
0700 025 825 1.4–1.6 3 m Grey HD
0700 025 826 1.4–1.6 4 m Grey HD
0700 025 827 1.4–1.6 5 m Grey HD
X X
X X
X X
X X
X X
X X
WEAR PARTS
DOKP4M4070
© ESAB AB 2020
- 26 -
PTFE liner
Ordering no. Ø Length Notes PSF 260C PSF 415C
0700 200 089 0.8–1.0 3 m Blue X X X
0700 200 090 0.8–1.0 4 m Blue X X X
0700 025 811 0.8–1.0 5 m Blue X X X
0700 200 091 1.0–1.2 3 m Red X X X
0700 200 092 1.0–1.2 4 m Red X X X
0700 025 812 1.0–1.2 5 m Red X X X
PSF 420Cw
0700 025 813 1.2–1.6 3 m Yellow
0700 025 814 1.2–1.6 4 m Yellow
0700 025 815 1.2–1.6 5 m Yellow
X X
X X
X X
PA Liner with bronze front end
Ordering no. Ø Length Notes PSF 260C PSF 415C PSF 420Cw
0700 025 816 0.8–1.0 3 m Anthracite X X X
0700 025 817 0.8–1.0 4 m Anthracite X X X
0700 025 818 0.8–1.0 5 m Anthracite X X X
0700 025 819 1.2–1.6 3 m Anthracite
0700 025 820 1.2–1.6 4 m Anthracite
0700 025 821 1.2–1.6 5 m Anthracite
X X
X X
X X
For contact information visit esab.com
ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothen burg, Sweden, Phone +46 (0) 31 50 90 00
http://manuals.esab.com
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