ESAB OXWELD W-42 & W-43 Heating Torches Troubleshooting instruction

INSTRUCTIONS for
W-42 & W-43 HEATING TORCHES
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for oxy-fuel gas equipment, we urge you to read our booklet "Precautions and Safe Practices," Form 2035. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these Instructions. If you do not fully
understand these Instructions, contact your supplier for further information.
F-6739-K
May, 2009
W-43
W-43 With W ater -Cooling Jacket
These heating torches are designed for use with me­dium pressure acetylene. The y are not for use with lo w­pressure acetylene (less than 1 psi). The W-42 has the rated capacity (consumption - oxygen and acetylene) of 500 cfh; the W-43 is rated up to 1000 cfh.
These torches also may be used with other fuel gases, such as propane, methane, hydrogen and natural gas .
Each of these torches is available with either a long or short mixer tube. You can purchase the mixer tubes separately to convert from one length to the other.
IMPORTANT: Use only clean water. Do not use the
water at more than 50 psi. Higher pres­sure may damage the heating head or the water jacket.
SHUTOFF VALVE - For best performance you should use a quick-acting double shutoff valve to control the flow of oxygen and Fuel Gas to your torch. The V-21 Shutoff Valve (07X67) is available and recommended for use with the W-42 and W-43 Torches.
HOSES - 1. Use 1/2-in. I.D. oxygen and acetylene
hoses with "C" -size (7/8-in.-14) fittings, except on the W -43, use 3/4-in. I.D . acety­lene hose with "D" size (1-1/4-in.-12) fit­tings.
2. Connect the hoses in lengths as required to the regulators and to the quick-acting shutoff valve.
3. Connect the hoses to the torch and to the quick-acting shutoff valve. (Hose lengths should be no less than 6-ft. on the W-42; 8-ft. on the W-43.)
4. Tighten all hose connections with a wrench.
NEEDLE V ALVES - If you need a commercial needle valve in the fuel gas line to adjust flo w , you may insert it in the line to adjust flow, you may inser t it in the line between the shutoff valv e and torch, or close to the inlet side of the shutoff valve.
Be sure this information reaches the operator. Y ou can get extra copies through your supplier .
READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE INSTALLING
OR OPERATING. PROTECT YOURSELF AND OTHERS!
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the prin­ciples of operation and safe practices for gas welding and cutting equipment, we urge you to read our booklet, “Precautions and Safe Practices for Gas Welding, Cutting, and Heating,” Form F-2035. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your supplier for further information. Be sure to read the Safety Precautions before installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompa­nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc­tions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced imme­diately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser­vice facility designated by the manufacturer.
IMPORTANT SAFEGUARDS
When using Oxy-Fuel Gas Torches, basic safety precautions should always be followed: Never use Acetylene gas at a pressure over 15 psig.a. Never use damaged equipment.b. Never use oil or grease on or around Oxygen equipment.c. Never use Oxygen or fuel gas to blow dirt or dust o clothing or equipment.d. Never light a torch with matches or a lighter. Always use a striker.e. Always wear the proper welding goggles, gloves and clothing when operating Oxy-Acetylene equipment. f. Pants should not have cus. Do not carry lighters, matches or other ammable objects in pockets when welding or cutting.g. Always be aware of others around you when using a torch.h. Be careful not to let welding hoses come into contact with torch ame or sparks from cutting.i. SAVE THESE INSTRUCTIONS.j.
BE SURE THIS INFORMATION REACHES THE OPERATOR.
YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.
SAVE THESE INSTRUCTIONS!
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