INSTRUCTIONS for
PM-100 / PM-200 / PM-300
MACHINE CUTTING TORCHES
For use with any fuel gas except acetylene.
TORCH LENGTH* WEIGHT
MODEL P/N in (mm) LBS (KG)
PM-100 2118100 13-9/16 (345) 2 (.91)
PM-100 2223375 32-1/16 (814) 4 (1.8)
PM-200 2218800 33-1/2 (851) 9 (4.1)
PM-200 2222658 18 (457) 5 (2.3)
PM-200 2222925 26 (660) 7 (3.2)
PM-200 2227469 41 (1041) 10 (4.6)
PM-300 2228523 18 (457) 6 (2.7)
PM-300 2228300 33-1/2 (851) 9 (4.1)
* DOES NOT INCLUDE FITTINGS
F14-208-K
05 / 2009
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for oxy-fuel
gas equipment, we urge you to read our booklet “Precautions and Safe Practices for Gas Welding, Cutting and Heating, Form 2035. Do NOT
permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have
read and fully understand these instruction. If you do not fully understand these instructions, contact your supplier for further information.
The torches covered by these instructions are made to exact specications. It must be used only in combination of cutting nozzles and parts
manufactured by ESAB Welding & Cutting Products, and used in gas service for which it is designed. The use of other cutting nozzle and
parts that cause damage or failure to the equipment will void the manufacturer's warranty.
OPERATING INSTRUCTIONS
Do NOT use torch with acetylene. Using acetylene can overheat and burn torch which can cause injury to personnel in
the operation area.
The PM-100, PM-200, and PM-300 Machine Cutting Torches are
post mixed design permitting the oxygen and fuel gas to be mixed
externally at the exit end of the torch. No internal mixing of the
gases occurs in the torch. Highly ecient mixing occurs due to
the distribution of preheat gases and shielding gases around the
cutting oxygen stream. This produces an extraordinarily long
high-heat zone permitting high stando of torch to workpiece;
thus increasing the life of the torch and nozzle.
The PM-100, PM-200, and PM-300 were designed for automatic
cut-o operations, such as hot and cold slab cut-o, slitting, and
end cropping. Contour (shape) cutting can also be done provided
edge starts are used to initialize the cuts.
The PM-100 has a 1-3/8” (35 mm) diameter barrel suitable for
standard torch holders. The PM-200 and PM-300 have 2" (51 mm)
barrels which are suited to larger torch holders as found on most
heavy duty cutting machines.
EQUIPMENT REQUIRED (See Fig. 1)
1. Hoses – On the PM-100 Torch , use 3/8-in. (9.5 mm) I.D. hose
for cutting oxygen, preheat oxygen, and fuel gas with proper
“B” – size ttings (9/16” – 18 right hand threads for oxygen;
9/16 – 18 left hand threads for fuel gas).
(On the PM-200, use ½-in. (12.7 mm) cutting oxygen hose with
“C” – size tting, on the PM-300, use ¾-in. (19 mm) cutting
oxygen hose with “D” - size tting.)
2. Regulation Panels – OXWELD Regulation Panels are OSHA
Approved and are for station regulation of the preheat gases
and cutting oxygen. They include all valves, safety devices,
and oxygen lter for reliable long service life. The panels
are mounted to a frame which can be easily mounted to
a wall or column. OXWELD Regulation panel P/N 2116395
recommended. Be sure to read and understand all instructions packed with each regulation panel before installing or
operating.
Be sure this information reaches the operator. You can get
extra copies through your supplier.
READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE INSTALLING
OR OPERATING. PROTECT YOURSELF AND OTHERS!
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for gas welding and cutting equipment, we urge you to read
our booklet, “Precautions and Safe Practices for Gas Welding, Cutting, and Heating,” Form F-2035.
Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt
to install or operate this equipment until you have read and fully understand these instructions. If
you do not fully understand these instructions, contact your supplier for further information. Be
sure to read the Safety Precautions before installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment
should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone
or written request for service advice be made to the Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.
The user of this equipment shall have the sole responsibility for any malfunction which results from improper
use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer.
IMPORTANT SAFEGUARDS
When using Oxy-Fuel Gas Torches, basic safety precautions should always be followed:
Never use Acetylene gas at a pressure over 15 psig.a.
Never use damaged equipment.b.
Never use oil or grease on or around Oxygen equipment.c.
Never use Oxygen or fuel gas to blow dirt or dust o clothing or equipment.d.
Never light a torch with matches or a lighter. Always use a striker.e.
Always wear the proper welding goggles, gloves and clothing when operating Oxy-Acetylene equipment. f.
Pants should not have cus.
Do not carry lighters, matches or other ammable objects in pockets when welding or cutting.g.
Always be aware of others around you when using a torch.h.
Be careful not to let welding hoses come into contact with torch ame or sparks from cutting.i.
SAVE THESE INSTRUCTIONS.j.
BE SURE THIS INFORMATION REACHES THE OPERATOR.
YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.
SAVE THESE INSTRUCTIONS!
TABLE OF CONTENTS
SAFETY PRECAUTIONS ............................................................................................................................................................................................ 4
OPERATING DATA .......................................................................................................................................................................................................7
TYPICAL PARAMETERS FOR CUTTING COLD STEEL WITH PM100/PM200 U.S. DIMENSIONS...................................................7
TYPICAL PARAMETERS FOR CUTTING COLD STEEL WITH PM100/PM200 METRIC DIMENSIONS ..........................................7
MAINTENANCE ............................................................................................................................................................................................................ 8
PARTS INFORMATION ............................................................................................................................................................................................... 8
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