ESAB Origo Tig 3000i Instruction manual

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Tig 3000i

Origot

Instruction manual

Valid for serial no. 802--xxx--xxxx0459 943 101 GB 100114

1 DIRECTIVE 3........................................................

2SAFETY 3...........................................................

3 INTRODUCTION 5...................................................

3.1 Equipment 5................................................................

3.2 Control panel 5.............................................................

4 TECHNICAL DATA 6.................................................

5 INSTALLATION 7....................................................

5.1 Lifting instruction 7..........................................................

5.2 Location 7..................................................................

5.3 Mains power supply 7........................................................

6 OPERATION 8.......................................................

6.1 Connections and control devices 8............................................

6.2 Fan control 8...............................................................

6.3 Overheating protection 8.....................................................

7 MAINTENANCE 9....................................................

7.1 Inspection and cleaning 9....................................................

8 FAULT--TRACING 9..................................................

9 ORDERING SPARE PARTS 10..........................................

DIAGRAM 12............................................................

ORDERING NUMBER 14.................................................

ACCESSORIES 15.......................................................

Rights reserved to alter specifications without notice.

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1DIRECTIVE

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source Tig 3000i from serial number 802 are constructed and tested in compliance with the standard EN 60974--1 /--3 and EN 60974--10 (Class A) in accordance with the requirements of directive (2006/95/EC) and (2004/108/EEC).

DECLARATION OF CONFORMITY

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Laxå 2008--01--04

Kent Eimbrodt Global Director Equipment and Automation

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation S location of emergency stops S its function S relevant safety precautions S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves. Note! Do not use safety gloves when replacing wire.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely. S Work on high voltage equipment may only be carried out by a qualified electrician. S Appropriate fire extinquishing equipment must be clearly marked and close at hand. S Lubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

Arc welding and cutting can be injurious to yourself and others. Take precausions when welding. Ask for your employer’s safety practices which should be based on manufacturers’ hazard data.

ELECTRIC SHOCK - Can kill

S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

S Keep your head out of the fumes. S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE - Excessive noise can damage hearing

S Protect your ears. Use earmuffs or other hearing protection. S Warn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

Read and understand the instruction manual before installing or operating.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection an d accessories.

WARNING!

Do not use the power source for thawing frozen pipes.

CAUTION!

Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low--voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances.

CAUTION!

This product is solely intended for arc welding.

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CAUTION!

Read and understand the instruction manual before installing or operating.

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Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. As the owner of the equipment, you should get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

3 INTRODUCTION

The Tig 3000i is a TIG welding power source, which can also be used for MMA welding.

ESAB’s accessories for the product can be found on page 15.

3.1 Equipment

The power sources is supplied with:

Instruction manual for the welding power source, instruction manual for the control panel and 5 m return cable.

3.2 Control panel

The units are supplied with one of the following control panels:

TA23 TA24

See the separate instruction manual for a detailed description of the control panel.

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4 TECHNICAL DA TA

Tig 3000i Mains voltage 400 V, ±10%, 3∼ 50/60 Hz Mains supply S Primary current

TIG

max

MMA

max

No--load power demand when in the energy--saving mode, 6.5 min. after welding

Setting range MMA TIG

Permissible load at TIG

35% duty cycle 60% duty cycle 100% duty cycle

Permissible load at MMA 30% duty cycle 60% duty cycle 100% duty cycle

Power factor at maximum current TIG MMA

Efficiency at maximum current TIG MMA

Open--circuit voltage

MMA

Operating temperature -- 1 0 t o + 4 0 ˚C Transportation temperature -- 2 0 t o + 5 5 ˚C Constant A--weighted sound pressure <70dB Dimensions lxwxh 652 x 249 x 423 mm Weight 32.5 kg Insulation class transformer H Enclosure class IP 23 Application class

14.1 A 19 A

30 W

16--300 A 4--300 A

300 A / 22 V 240 A / 19.6 V 200 A / 18 V

300 A / 32 V 230 A / 29.2 V 190 A / 27.6 V

0.89

0.90

81.5 % 84 %

57-- 67 V

sc min

1,4 MVA

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading. The duty cycle is valid for 40˚C.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased electrical hazard.

Mains supply, S

Minimum short circuit power on the network in accordance with IEC 61000--3--12

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5 INSTALLATION

The installation must be executed by a professional.

Note!

Mains supply requirements

High power equipment may, due to the primary current drawn from the mains supply, influence the power quality of the grid. Therefore connection restrictions or requirements regarding the maximum permissible mains impedance or the required minimum supply capacity at the interface point to the public grid may apply for some types of equipment (see technical data). In this case it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distrubution network operator if necessary, that the equipment may be connected.

5.1 Lifting instruction

5.2 Location

Position the welding power source such that its cooling air inlets and outlets are not obstructed.

5.3 Mains power supply

Check that the welding power source is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made in accordance with regulations.

Rating plate with supply connection data

Recommended fuse sizes and minimum cable area

Tig 3000i TIG MMA

Mains voltage 400 V 3μ 50 Hz 400 V 3μ 50 Hz

1eff

4G2,5 4G2,5

8A 13 A

10 A

16 A

Mains cable area mm Phase current I Fuse

anti--surge type C MCB

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Note! The mains cable areas and fuse sizes as shown above are in accordance with Swedish

regulations. Use the welding power source in accordance with the relevant national regulations.

Note! The welding power source is designed for connection to a 230 / 400 volt system with four conductors.

If the power source is to be used in countries with a higher supply voltage, the power source must be connected via a safety transformer.

6 OPERATION

General safety regulations for the handling of the equipment can be found on page 3. Read through before you start using the equipment!

6.1 Connections and control devices

1 Control panel,

see separate instruction manual

2 CAN connection for cooling unit or remote

control unit

3 Connection for start signal from the

welding torch

4 Connection for gas to the torch 8 Connection for shielding gas

5 Connection for welding cable (--) or

welding torch

6 Connection for return cable (+)

7 Mains voltage switch

6.2 Fan control

The power source has a time control that means that the fans continue to run for 6.5 minutes after welding has stopped, and the unit switches to energy--saving mode. The fans start again when welding restarts.

The fans run at reduced speed for welding currents up to 110 A, and at full speed for higher currents.

6.3 Overheating protection

The welding power source has overheating protection that operates if the temperature becomes too high. When this occurs the welding current is interrupted and a fault code is displayed on the control panel.

The overheating protection resets automatically when the temperature has fallen.

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7 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

CAUTION!

All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults.

Only those persons who have appropriate electrical knowledge (authorized personnel) may remove the safety plates.

7.1 Inspection and cleaning

Power source

Check regularly that the welding power source is not clogged with dirt.

How often and which cleaning methods apply depend on: the welding process, arc times, placement, and the surrounding environment. It is normally sufficient to blow down the power source with dry compressed air (reduced pressure) once a year.

Clogged or blocked air inlets and outlets otherwise result in overheating.

Welding torch

The welding torch’s wear parts should be cleaned and replaced at regular intervals in order to achieve trouble--free welding.

8 FAULT--TRACING

Tr y these recommended checks and inspections before sending for an authorised service technician.

Type of fault Corrective action

No arc. S Check that the mains power supply switch is turned on.

S Check that the welding current supply and return cables are

correctly connected.

S Check that the correct current value is set.

The welding current is interrupted during welding.

The overheating protection trips frequently.

Poor welding performance. S Check that the welding current supply and return cables are

S Check whether the overheating protection has operated (fault

code E6 is displayed on the control panel).

S Check the mains power supply fuses.

S Make sure that you are not exceeding the rated data for the

welding power source (i.e. that the unit is not being overloaded).

correctly connected.

S Check that the correct current value is set. S Check that the correct electrodes are being used. S Check the mains power supply fuses.

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9 ORDERING SPARE P ARTS

Tig 3000i is designed and tested in accordance with the international and European standards IEC/EN 60974--1, 60974--3 and EN 60974--10. It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.

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Diagram

cc19e

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Tig 3000i

Ordering number

Ordering no. Denomination Type

0459 745 880 Welding power source Origot Tig 3000i, TA24

0459 745 881 Welding power source Origot Tig 3000i, TA23

0459 839 006 Spare parts list Tig 3000i

0459 839 003 Spare parts list Control panel Origot TA23, Origot TA24

0460 032 Instruction manual Control panel TA23

0459 945 Instruction manual Control panel TA24

Instruction manuals and the spare parts list are available on the Internet at www.esab.com

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Tig 3000i

Accessories

Trolley.................................. 0459 366 890

Remote control adapter RA12 12pole ....

For analogue remote controls to CAN based equipment.

RemotecontrolunitMTA1CAN ..........

MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current

RemotecontrolunitM110ProgCAN......

Choice of on of 10 programs MIG/MAG: voltage deviation TIG and MMA: current deviation

RemotecontrolunitAT1CAN ............

MMA and TIG: current

0459 491 910

0459 491 880

0459 491 882

0459 491 883

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RemotecontrolunitAT1CFCAN .........

MMA and TIG: rough and fine setting of current.

RemotecontrolunitFS002CAN .........

MMA and TIG: current

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0459 491 884

0349 090 890

Edition 100114

Tig 3000i

Remote cable CAN 4 pole -- 12 pole

5m .....................................

10m....................................

15m....................................

25m....................................

0.25m ..................................

Return cable 5m50mm2................ 0156 743 907

Information on Tig torches can be found in separate brochures.

0459 544 880 0459 554 881 0459 554 882 0459 554 883 0459 554 884

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ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H Vienna--Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 745 11 28

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o. Vamberk Tel: +420 2 819 40 885 Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB Herlev Tel:+4536300111 Fax:+4536304003

FINLAND

ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71

FRANCE

ESAB France S.A. Cergy Pontoise Tel:+33130755500 Fax:+33130755524

GERMANY

ESAB GmbH Solingen Tel: +49 212 298 0 Fax: +49 212 298 218

GREAT BRITAIN

ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03

ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft Budapest Tel:+3612044182 Fax:+3612044186

ITALY

ESAB Saldatura S.p.A. Mesero (Mi) Tel:+3902979681 Fax:+390297289181

THE NETHERLANDS

ESAB Nederland B.V. Amersfoort Tel: +31 33 422 35 55 Fax: +31 33 422 35 44

NORWAY

AS ESAB Larvik Tel:+4733121000 Fax:+4733115203

POLAND

ESAB Sp.zo.o. Katowice Tel: +48 32 351 11 00 Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda Lisbon Tel: +351 8 310 960 Fax: +351 1 859 1277

SLOVAKIA

ESAB Slovakia s.r.o. Bratislava Tel:+421744882426 Fax:+421744888741

SPAIN

ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: +34 91 878 3600 Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB Gothenburg Tel:+4631509500 Fax:+4631509222

ESAB international AB Gothenburg Tel:+4631509000 Fax:+4631509360

SWITZERLAND

ESAB AG Dietikon Tel: +41 1 741 25 25 Fax: +41 1 740 30 55

North and South America

ARGENTINA

CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A. Contagem--MG Tel: +55 31 2191 4333 Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 57 48

Asia/Pacific

CHINA

Shanghai ESAB A/P Shanghai Tel: +86 21 2326 3000 Fax: +86 21 6566 6622

INDIA

ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama Jakarta Tel: +62 21 460 0188 Fax: +62 21 461 2929

JAPAN

ESAB Japan Tokyo Tel: +81 45 670 7073 Fax: +81 45 670 7001

MALAYSIA

ESAB (Malaysia) Snd Bhd USJ Tel: +603 8023 7835 Fax: +603 8023 0225

SINGAPORE

ESAB Asia/Pacific Pte Ltd Singapore Tel:+6568614322 Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation Kyungnam Tel: +82 55 269 8170 Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE Dubai Tel: +971 4 887 21 11 Fax: +971 4 887 22 63

Representative offices

BULGARIA

ESAB Representative Office Sofia Tel/Fax: +359 2 974 42 88

EGYPT

ESAB Egypt Dokki--Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13

ROMANIA

ESAB Representative Office Bucharest Tel/Fax: +40 1 322 36 74

RUSSIA

LLC ESAB Moscow Tel: +7 095 543 9281 Fax: +7 095 543 9280

LLC ESAB St Petersburg Tel: +7 812 336 7080 Fax: +7 812 336 7060

Distributors

For addresses and phone numbers to our distributors in other countries, please visit our home page

www.esab.com

ESAB AB SE--695 81 L AXÅ SWEDEN Phone +46 584 81 000

www.esab.com

081016

ESAB Origo Tig 3000i Instruction manual

Specifications and Main Features

Frequently Asked Questions

User Manual