ESAB Multimaster 260 Spool Gun Module Installation manual

F-15-619-A
July, 2001
Multimaster 260 Spool Gun Module
PN-0558001793, Color: Tan
PN-0558002606, Color: Black
Installation Instructions
1. Remove four sheet metal screws from plate covering the Spool Gun mounting location on the Multimaster 260 front panel.
2. Remove the 15 pin (white plastic) jumper plug from the wiring harness attached to the cover plate. NOTE- DO NOT loose the jumper plug. If the Spool Gun module is removed (for any reason) the jumper plug MUST be reinstalled. The Multimaster MUST have either the module or jumper plug installed for proper operation.
3. Clip the plastic tie wrap to remove the cover plate from the wire harness.
4. Connect the 15 pin plastic plug of the Multimaster 260 wiring harness to the mating plug on the Spool Gun Module.
5. Carefully stuff the wire harness and plugs through the access hole being careful not to pinch any wires between the mounting plate and the console front panel.
6. Reinstall the four sheet metal screws into the Spool Gun Module plate and secure.
7. Plug in the Amphenol plug of the ST-23 or MT-250SG.
8. Place the Spool Gun toggle switch in the “SPOOL” position.
9. Set the SELECTION switch to the MIG position and preset the wire speed by pressing the PRESET button rotating the wire feed speed pot of the spool gun and reading the wire feed speed in the top Display window.
NOTE: Due to the differences between the ST-23 and MT-250SG motor, the wire feed speed displayed is not
an accurate indication of wire feed speed. Use the chart below to accurately set the wire feed speed depending on the type of spool gun being used.
MULTIMASTER 260
Preset versus Actual Wire Feed Speed
Using MT-250SG and ST-23 Spool Guns
1000
800
600
400
Speed (IPM)
200
Actual Wire Feed
0
0 100 200 300 400 500 600 700 800
Preset Wire Feed Speed (IPM) on Digital Meter
Be sure this information reaches the operator. You can get extra copies through your supplier.
ST-23
MT-250
Front External and Internal View of Front Panel
Internal Side View
ITEM PART QTY. DESCRIPTION SYMBOL
NO NO
1 32328 1 PANEL SPOOL GUN 2 634519 1 SWITCH TOGGLE 4PDT S1 3 951474 1 SWITCH SEAL BLACK 4 647233 1 CONNECTOR BOX RECEPTACLE J1 5 951504 1 PLUG HOUSING 15 PIN JP1 6 0558001810 1 KIT WIRE SPOOL GUN 8 180W68 AR TYWRAP SMALL
2
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