ESAB MIGGYTRAC 1000 Instruction manual

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Miggytrac 1000

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Valid for Serial NO 739 XXX--XXXX0457 572 001 2004--11--12

SVENSKA 5..............................................

DANSK 23................................................

NORSK 40................................................

SUOMI 57................................................

ENGLISH 74..............................................

DEUTSCH 91.............................................

FRANÇAIS 108.............................................

NEDERLANDS 125.........................................

ESPAÑOL 142..............................................

ITALIANO 159..............................................

PORTUGUÊS 176..........................................

ЕЛЛЗНЙКБ 193.............................................

POLSKI 210.................................................

Rätt ti ll ändring av specifikationer utan avisering förbehålles. Ret til ændring af specifikationer uden varsel forbeholdes. Rett til å endre spesifikasjoner uten varsel forbeholdes. Oikeudet muutoksiin pidätetään. Rights reserved to alter specifications without notice. Änderungen vorbehalten. Sous réserve de modifications sans avis préalable. Recht op wijzigingen zonder voorafgaande mededeling voorbehouden. Reservado el derecho de cambiar las especificaciones sin previo aviso. Ci riserviamo il diritto di variare le specifiche senza preavviso. Reservamo--nos o direito de alterar as especificações sem aviso prévio.

ДйбфзсеЯфбй фп дйкбЯщмб фспрпрпЯзузт рспдйбгсбцюн ЧщсЯт рспейдпрпЯзуз.

Zastrzegamy sobie prawo do wprowadzenia zmian.

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ESAB AB, Welding Automation, SE--695 81 Laxå, Sverige, försäkrar under eget ansvar att svetsautomat Miggytrac 1000 från serienummer 739 är i överensstämmelse med standard IEC/EN 60292 och IEC/EN 60204--1 enligt villkoren i direktiv (98/37/EG) och standard EN 50199 enligt villkoren i direktiv (89/336/EEG).

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FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

ESAB AB, Welding Automation, SE--695 81 Laxå, Sverige, erklærer på eget ansvar, at svejseautomat Miggytrac 1000 fra serienummer 739 er i overensstemmelse med standarden IEC/EN 60292 og IEC/ EN 60204--1 ifølge betingelserne i direktiv (98/37/EØF) og standarden EN 50199 ifølge betingelserne i direktiv (89/336/EØF).

Esab Welding Equipment AB, SE--695 81 Laxå, Sverige, forsikrer på eget ansvar at sveiseautomat Miggytrac 1000 fra serienummer 739 er i overensstemmelse med standard EN 60292 og EN 60204--1 i følge vilkårene i direktiv (98/37/EF) og standard EN 50199 i følge vilkårene i direktiv (89/336/EF).

ESAB AB, Welding Automation, SE--695 81 Laxå, Ruotsi, vakuuttaa omalla vastuullaan, että hitsausautomaatti Miggytrac 1000 alkaen sarjanumerosta 739 täyttää standardin IEC/EN 60292 ja IEC/EN 60204--1 vaatimukset direktiivin (98/37/ETY) ehtojen mukaisesti sekä standardin EN 50199 vaatimukset direktiivin (89/336/ETY).

ESAB AB, Welding Automation, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that automatic welding machine Miggytrac 1000 from serial number 739 complies with standard IEC/EN 60292 and IEC/EN 60204--1, in accordance with the requirements of directive (98/37/EEC) and with standard EN 50199, in accordance with the requirements of directive (89/336/EEC).

ESAB AB, Welding Automation, SE--695 81 Laxå Schweden, bestätigt hiermit in Eigenverantwortung, daß der Schweißautomat Miggytrac 1000 ab Seriennummer 739 dem Standard IEC/EN 60292 und IEC/EN 60204--1 gemäß den Bedingungen der Direktive (98/37/EEG) und dem Standard EN 50199 gemäß den Bedingungen der Direktive (89/336/EEG).

OVERENSSTEMMELSEERKLÆRING

FORSIKRING OM SAMSVAR

VAATIMUSTENMUKAISUUSV AKUUTUS

DECLARATION OF CONFORMITY

ZULASSUNGSNACHWEIS

ESAB AB, Welding Automation, SE--695 81 Laxå, Suède, certifie que la appareil de soudage automatique Miggytrac 1000 à partir du numéro de série 739 est conforme à la norme IEC/EN 60292 et IEC/EN 60204--1 selon les conditions de la directive (98/37/CEE) et à la norme EN 50199 selon les conditions de la directive (89/336/CEE).

ESAB AB, Welding Automation, SE--695 81 Laxå Zweden, verklaart geheel onder eigen verantwoordelijkheid dat lasautomaat Miggytrac 1000 van het serienummer 739 in overeenstemming is met norm IEC/EN 60292 en IEC/EN 60204--1 conform de bepalingen in richtlijn (98/37/EEG) en met norm EN 50199 conform de bespalingen in richtlijn (89/336/EEG).

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ESAB AB, Welding Automation, SE--695 81 Laxå, Suecia, garantiza bajo propia responsabilidad que la equipo para soldadura automática Miggytrac 1000 a partir del número de serie 739 concuerda con la norma IEC/EN 60292 y IEC/EN 60204--1 conforme a la directiva (98/37/CEE) y con la norma EN 50199 según los requisitos de la directiva (89/336/CEE).

ESAB AB, Welding Automation, SE--695 81 Laxå Svezia, dichiara sotto la propria responsabilità che la saldatrice automatica Miggytrac 1000 con numero di serie a partire da 739 è conforme alla norma IEC/EN 60292 e IEC/EN 60204--1 come previsto dalla direttiva (98/37/CEE) ed alla norma EN 50199 come previsto dalla direttiva (89/336/CEE).

CERTIFICA T DE CONFORMITÉ

VERKLARING VAN OVEREENSTEMMING

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DECLARACIÓN DE CONFORMIDAD

DICHIARAZIONE DI CONFORMITA

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ESAB AB, Welding Automation, SE--695 81 Laxå Suécia, garante sob responsabilidade própria que, o equipamento automático para soldadura Miggytrac 1000 a partir do número de série 739 está em conformidade com a norma IEC/EN 60292 e IEC/EN 60204--1 segundo os requisitos da directiva (98/37/CEE) e com a norma EN 50199 segundo os requisitos da directiva (89/336/CEE).

DECLARAÇÃO DE CONFORMIDADE

ЗефбйсеЯбESAB AB, Welding Automation, SE--695 81 Laxе, УпхздЯб, дзлюней ьфй фб мзчбнЮмбфб бхфьмбфт ухгкпллзфЮт Miggytrac 1000 брь фпн бсйимь уейсЬт 739 кбй Эрейфб, ухммпсцюнпнфбй ме фп рсьфхрп IEC/EN 60292 êáé IEC/EN 60204--1 уэмцщнб ме фйт брбйфЮуейт фзт пдзгЯбт

(98/37/EEG) кбй фп рсьфхрп EN 50199 уэмцщнб ме фйт брбйфЮуейт фзт пдзгЯбт (89/336/EEG).

Firma ESAB AB, Welding Automation, SE-695 81 Laxå, Szwecja, gwarantuje pod rygorem odpowiedzialno¶ci, ¿e automat spawalniczy Miggytrac 1000 od numeru seryjnego 739 spe³nia wymagania normy IEC/EN 60292 i IEC/EN 60204-1 wed³ug dyrektywy (98/37/EG) oraz normy EN 50199 wed³ug dyrektywy (89/336/EEG).

Henry Selenius Managing Director ESAB AB, Welding Automation SE--695 81 LAXÅ SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411721

ДЗЛЩУЗ УХММПСЦЩУЗУ

CERTYFIKAT ZGODNO¦CI

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ENGLISH

1SAFETY 75...........................................................

2 INTRODUcTION 76....................................................

2.1 General 76..................................................................

2.2 Technical data 77............................................................

3 INSTALLATION 78....................................................

3.1 General 78..................................................................

3.2 Other connections 79.........................................................

4 OPERATION 88.......................................................

4.1 General 88..................................................................

4.2 Controls and connections 89...................................................

5 MAINTENANCE 89....................................................

5.1 General 89..................................................................

5.2 Daily 89.....................................................................

5.3 As necessary 89.............................................................

6 ACCESSORIES 90....................................................

7 ORDERING OF SPARE PARTS 90......................................

DIMENSION DRAWING 227................................................

DIAGRAM 228............................................................

SPARE PARTS LIST 229...................................................

TOCe

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1SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation S location of emergency stops S its function S relevant safety precautions S welding

2. The operator must ensure that: S no unauthorised person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose S be free from draughts

4. Personal safety equipment S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely. S Work on high voltage equipment may only be carried out by a qualified electrician. S Appropriate fire extinquishing equipment must be clearly marked and close at hand. S Lubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes. S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect your ears. Use earmuffs or other hearing protection. S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

2 INTRODUCTION

2.1 General

Miggytrac 1000 is designed for MIG/MAG welding of p lates and beams.

The welding carriage is powered by an electric motor. It is provided with a 12--pin Burndy socket for connection to a corresponding 23--pin socket on the wire feed unit MEK 4 for remote control of the wire feed.

Miggytrac 1000 is a small compact motor--driven carriage on which an ESAB standard welding gun can easily be fitted. The four driving wheels together with a powerful electro--magnet which is integrated in the chassis of the carriage guarantee smooth and regular operation. The magnet keeps the carriage in the r ight position on the plate even in the case of welding on bent plates or if a long hose bundle is used. The carriage follows the joint by means of two guide wheels, one at each end of the carriage. The wheels are adjusted in such a way as to make the carriage travel diagonally towards the flange to be welded. Both the carriage and the welding pro--cess are stopped automatically by way of limit switches.

From the control panel the carriage can be started in the desired direction, the welding speed steplessly adjusted and the welding and the magnet switched ON/OFF. Remote control of the wire feed unit is integrated in the control panel. There are also two potentiometers for adjustment of wire feed speed and voltage.

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ESAB MIGGYTRAC 1000 Instruction manual

Specifications and Main Features

Frequently Asked Questions

User Manual