MEK 2
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Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
Manuel d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções
ПдзгЯет чсЮуещт
Valid for serial no. 826--xxx--xxxx0455 691 001 020531
SVENSKA 3..............................................
DANSK 9................................................
NORSK 15................................................
SUOMI 21................................................
ENGLISH 27..............................................
DEUTSCH 33.............................................
FRANÇAIS 39.............................................
NEDERLANDS 45.........................................
ESPAÑOL 51..............................................
ITALIANO 57..............................................
PORTUGUÊS 63..........................................
ЕЛЛЗНЙКБ 69.............................................
Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
ДйбфзсеЯфбй фп дйкбЯщмб фспрпрпЯзузт рспдйбгсбцюн ЧщсЯт рспейдпрпЯзуз.
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ENGLISH
1 DIRECTIVE 28........................................................
2SAFETY 28...........................................................
3 INTRODUCTION 29...................................................
4 TECHNICAL DATA 29.................................................
5 INSTALLATION 29....................................................
6 OPERATION 29.......................................................
6.1 Controls and connections 30...................................................
7 MAINTENANCE 31....................................................
8 ORDERING OF SPARE PARTS 32......................................
DIAGRAM 75............................................................
SPARE PARTS LIST 77...................................................
ACCESSORIES 84.......................................................
TOCe
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GB
1 DIRECTIVE
ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, declares that Wire feed unit MEK 2 from
serial number 510 onwards, conforms to standard EN 60974--1, in accordance with the requirements
of directive (73/23/EEC) and appendix (93/68/EEC) and standard EN 50199 in accordance with the
requirements of directive (89/336/EEC) and appendix (93/68/EEC).
DECLARATION OF CONFORMITY
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Laxå 1997--01--15
Paul Karlsson
Managing Director
ESAB Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 12336
2SAFETY
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
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3 INTRODUCTION
The MEK 2 is an encapsulated wire feed unit with two roller feed.
The unit provides space for a 300 mm diameter wire reel and has a built--in positioner.
For a wire feed unit to be complete it must be equipped either with a turnable,
counterbalance device or a carriage. A turnable or counterbalance device allow the
wire feed unit to be mounted on a pivot on the power source. A carriage allows the
wire feed unit to be moved easily over the floor or work table.
A wire feed unit and turnable or carriage can also be fitted with a support device and
suspended over the work place.
Details of ESAB’s accessories for the wire feed units can be found on page
84.
4 TECHNICAL DATA
MEK 2
Dimensions (lxwxh) 630x245x490 mm
Weight 13 kg
Wire feed speed 1,9--20 m/min
Voltag e 42V 50--60 Hz
Power consumption 150 VA
Torch connection EURO
Continuous A--weighted
noise level
58 dB
5 INSTALLATION
The in stallatio n must be executed by a p rofessional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
6 OPERATION
General safety regulations for the handling of the equipment can be found on
page 28. Read through before you start using the equipment!
WARNING!
Rotating parts can cause injury, take great care.
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WARNING!
To prevent the reel sliding off the hub: Lock the reel in place by turning
the red knob as shown on the warning label attached next to the hub.
6.1 Controls and connections
1 Nipple cooling water (certain models only) 8 Hole for mounting of wire
2 Nipple gas connection 9 Connection device for welding gun
3 Contact device control cable 10 Toggle switch 2/4--speed
4 Connection device welding current 11 Toggle switch creep start
5 Potentiometer feed speed 12 Potentiometer burn--back time
6 Nipple cooling water (certain models only) 13 Brake hub
7 Tension belt for transport mode (to be
mounted)
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Setting the wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then
set the pressure of the wire feeder’s pressure rollers. It is important that the
pressure is not too great.
Fig 1 Fig 2
To check that the feed pressure is set correctly, you can feed out the wire against
an insolated object, e.g. a piece of wood.
When you hold the pistol approx. 5 mm from the piece of wood (fig. 1) the feed
rollers should slip.
If you hold the pistol approx. 50 mm from the piece of wood, the wire should be
fed out and bend (fig. 2).
WARNING!
There is a risk of tipping if the wire feed cabinet is fitted with a counterbalance arm. Secure the
equipment, especially if used on an uneven or sloping surface.
Limit the angle of rotation of the wire feed cabinet using the straps supplied.
When moving the equipment, do NOT pull on the torch.
7 MAINTENANCE
Note:
All warranty undertakings given by the supplier cease to apply if the customer
attempts to rectify any faults on the machine during the warranty period.
Regularly maintenance is important for reliable and safe operations.
S Cleaning and replacement of the wire feed mechanism’s wear parts should take
place periodically to ensure trouble free wire feed.
S Note that an excessive pressure setting can result in abnormal wear on the pres-
sure roller, feed roller and wire liner.
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The brake hub
The hub is adjusted when delivered, if
readjustment is required, follow the instructions
below. Adjust the brake hub so that wire is slightly
slack when wire feed stops.
S Adjusting the braking torque:
S Turn the red handle to the locked position.
S Insert a screwdriver into the springs in the hub.
Turn the springs clockwise to r educe the braking torque
Turn the springs anticlockwise to increase the braking torque. NB: Turn both
springs through the same amount.
8 ORDERING OF SPARE PARTS
MEK 2 is designed and tested in accordance with the EN 60974--1 (IEC 60974--1)
international standard.
It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.
Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part number as shown in the spare parts list.
This will simplify dispatch and ensure you get the right part.
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