ESAB MechControl 2, MechControl 4 Instruction manual

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Aristo® MechControl 2 MechControl 4

Instruction manual

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DECLARATION OF CONFORMITY

According to

The Low Voltage Directive 2006/95/EC, entering into force 16 January 2007 The EMC Directive 2004/108/EC, entering into force 20 July 2007

Type of equipment Wire feed control

Type designation etc. MechControl 2, from serial number 652 xxx xxxx (2006 w.52) MechControl 2 is a member of the ESAB product family Aristo

Brand name or trade mark ESAB

Manufacturer or his authorised representative established within the EEA Name, address, telephone No, telefax No:

ESAB AB, Welding Equipment Esabvägen, SE-695 81 LAXÅ, Sweden Phone: +46 584 81 000, Fax: +46 584 411 924

The following harmonised standard in force within the EEA has been used in the design:

EN 60974-3, Arc welding equipment – Part 3: Arc striking and stabilizing devices EN 60974-5, Arc welding equipment – Part 5: Wire feeders EN 60974-10, Arc welding equipment – Part 10: Electromagnetic compatibility (EMC) requirements

Additional information: Restrictive use, this control box is used with equipment of Class A, intended for use in locations other than residential

By signing this document, the undersigned declares as manufacturer, or the manufacturer's authorised representative established within the EEA, that the equipment in question complies with the safety requirements stated above.

Date Laxå 2007-03-14

Tintos

Position Global Director Equipment and Automation

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DECLARATION OF CONFORMITY

According to

The Low Voltage Directive 2006/95/EC, entering into force 16 January 2007 The EMC Directive 2004/108/EC, entering into force 20 July 2007

Type of equipment Wire feed control

Type designation etc. MechControl 4, from serial number 652 xxx xxxx (2006 w.52) MechControl 4 is a member of the ESAB product family Aristo

Brand name or trade mark ESAB

Manufacturer or his authorised representative established within the EEA Name, address, telephone No, telefax No:

ESAB AB, Welding Equipment Esabvägen, SE-695 81 LAXÅ, Sweden Phone: +46 584 81 000, Fax: +46 584 411 924

The following harmonised standard in force within the EEA has been used in the design:

EN 60974-3, Arc welding equipment – Part 3: Arc striking and stabilizing devices EN 60974-5, Arc welding equipment – Part 5: Wire feeders EN 60974-10, Arc welding equipment – Part 10: Electromagnetic compatibility (EMC) requirements

Additional information: Restrictive use, this control box is used with equipment of Class A, intended for use in locations other than residential

By signing this document, the undersigned declares as manufacturer, or the manufacturer's authorised representative established within the EEA, that the equipment in question complies with the safety requirements stated above.

Date Laxå 2007-03-14

Tintal

Position Global Director Equipment and Automation

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1 SAF ЕТҮ 5
2 INTE RODUCTION 7
2.1 Equipment 7
2.2 Control panel WO100 7
3 TEC HNICAL DATA 7
4 INST 8
4.1 Mains supply 8
4.2 Suspension device 8
4.3 Connecting the terminating resistor 9
5 OPE RATION 10
5.1 Connections and control devices 10
5.2 Gas flow meter 11
5.3 USB connection 11
5.4 Water connection 11
5.5 Flow guard, gas 11
5.6 Symbol explanations 11
6 MAII NTENANCE 12
6.1 Inspection and cleaning 12
6.2 Printer 13
7 ORD ERING SPARE PARTS 13
DI AGR AM 14
OF RDER 18
CODIEC 10
AL っしこう 19
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1 SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

  • 1. Anyone who uses the equipment must be familiar with:
    • its operation
    • location of emergency stops
    • its function
    • relevant safety precautions
    • welding and cutting
  • 2. The operator must ensure that:
    • no unauthorised person is stationed within the working area of the equipment when it is started up.
    • no-one is unprotected when the arc is struck
  • 3. The workplace must:
    • be suitable for the purpose
    • be free from drafts
  • 4. Personal safety equipment
    • Always wear recommended personal safety equipment, such as safety glasses, flame-proof clothing, safety gloves.
    • Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns.
  • 5. General precautions
    • Make sure the return cable is connected securely.
    • Work on high voltage equipment may only be carried out by a qualified electrician.
    • Appropriate fire extinguishing equipment must be clearly marked and close at hand.
    • Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING

Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard data

ELECTRIC SHOCK - Can kill

  • Install and earth the unit in accordance with applicable standards
  • Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
  • Insulate yourself from earth and the workpiece.
  • Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health

  • Keep your head out of the fume.
  • Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin.

  • Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing.
  • Protect bystanders with suitable screens or curtains.

FIRE HAZARD

Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing

  • Protect your ears. Use earmuffs or other hearing protection.
  • Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.

Read and understand the instruction manual before installing or operating.

PROTECT YOURSELF AND OTHERS!

CALITION

This product is solely intended for arc welding

A CAUTION

Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low-voltage supply system. There may be potential difficulties in ensuring electromagnetic

compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances.

Read and understand the instruction manual before installing or operating.

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Dispose of electronic equipment at the recycling facility!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law, electrical and/or electronic equipment that has reached the end of its life must be disposed of at a recycling facility.

As the person responsible for the equipment, it is your responsibility to obtain information on approved collection stations.

For further information contact the nearest ESAB dealer.

ESAB can provide you with all necessary welding protection and accessories.

2 INTRODUCTION

MechControl is a control unit intended for mechanized welding together with power source MechTig 4000i / MechTig 3000i.

The control unit comes in different variants, see page 18.

ESAB's accessories for the product can be found on page 19.

2.1 Equipment

The control unit is supplied with:

  • an instruction manual for the control unit
  • an instruction manual for the control panel
  • terminating resistor.

2.2 Control panel WO100

See the separate instruction manual for a detailed description of the control panel.

3 TECHNICAL DATA

MechControl 2, MechControl 4
Mains voltage 42 V, 50/60 Hz
Wire feed speed See separate instruction manual for wire feed unit
Rotation speed See separate instruction manual for tool
Weight
MechControl 2 17.4 kg
MechControl 4 18.4 kg
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MechControl 2, MechControl 4
Dimensions I x w x h 471 x 403 x 364 mm
Operating temperature -10 to +40° C
Shielding gas All types intended for TIG welding
Max pressure 0.5 MPa ( 5 bar)
Type of cooling 50 % water / 50 % mono-ethylene glycol
Max pressure 0.5 MPa ( 5 bar)
Enclosure class IP 23
Application class S
Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Application class

The symbol S indicates that the power source is designed for use in areas with increased electrical hazard.

4 INSTALLATION

The installation must be carried out by a professional.

4.1 Mains supply

Note

Mains supply requirements

High power equipment may, due to the primary current drawn from the mains supply, influence the power quality of the grid. Therefore connection restrictions or requirements regarding the maximum permissible mains impedance or the required minimum supply capacity at the interface point to the public grid may apply for some types of equipment (see technical data). In this case it is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment may be connected.

4.2 Suspension device

NOTE! When the unit is used hanging during welding, the suspension device must be electrically insulated from the unit.

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4.3 Connecting the terminating resistor

To avoid communication interference, the remote socket must be fitted with a terminating resistor, when a remote control unit is not connected.

MechTig 4000i

MechTig 3000i

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5 OPERATION

General safety regulations for handling the equipment can be found on page 5. Read through before you start using the equipment!

5.1 Connections and control devices

  • 1 Connection for start gas in
  • 2 Connection for weld gas in
  • 3 Connection for root gas in
  • 4 Root gas connection out
  • 5 Weld and start gas connection out
  • 6 Connection for coolant power source BLUE
  • 7 Connection for coolant power source RED
  • 8 Connection with *ELP for coolant tube welding tool BLUE
  • 9 Connection for coolant tube welding tool RED
  • 10 Connection for rotation
  • 11 Connection for wire feed
  • 12 Connection for weaving only applies to MechControl 4
  • 13 Connection for AVC (arc voltage control) only applies to MechControl 4
  • 14 Connection for manual TIG torch
  • 15 Connection (CAN) for control cable from power source
  • 16 Connection for measurement cable AVC from welding tool, only applies to MechControl 4
  • 17 Connection for measurement cable AVC to power source, only applies to MechControl 4
  • 18 Rating plate with supply connection data
  • 19 Connection (OKC) for welding current (+) from power source
  • 20 Connection (OKC) for return cable (+)
  • 21 Connection (OKC) for welding current (-) from power source
  • 22 Connection (OKC) for welding current (-) to welding tool
  • 23 Control panel, see separate instruction manual
  • 24 Gas flow meter
  • 25 Connection (CAN) for remote control unit, terminating resistor or welding station A25
  • 26 Printer
  • 27 USB connection, see point 5.3.
  • 28 Connection for documentation system WMS 4000
  • *ELP = ESAB Logic Pump, see point 5.4.

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5.2 Gas flow meter

NOTE! To achieve the correct flow, the flow must be measured at the tool.

The flow meter is calibrated for Argon gas at 4 bar pressure. The gas flow obtained from the tool can vary depending on the connected tool. If other pressures or gases are used, the gas flow must be measured at the workpiece.

ESAB recommends that a pressure regulator set for 4 bar is used.

5.3 USB connection

The external USB memory can be used to transfer programs to and from systems.

Note!

During normal use there is no risk of "viruses" "infecting" equipment. To eliminate the risk entirely, we recommend that the memory, which is used together with this equipment, not be used for any other purpose other than its intended.

Certain USB memories may not work with this equipment. We recommend using USB memories from a reputable supplier.

ESAB assumes no responsibility for any damage caused as a consequence of incorrect use of the USB memory.

5.4 Water connection

The control unit is equipped with a detection system ELP ( E SAB Logic P ump) which checks that the water hoses are connected. When connecting a water-cooled welding torch / tube welding tool, the water pump starts.

5.5 Flow guard, gas

The flow guard stops the welding process if the gas flow falls below 4 I/min. When this occurs an error message appears on the control panel.

For further information see the control panel user manual.

5.6 Symbol explanations

Tube welding tool ⊖⇒ Root Root gas out
Wire feed Start and weld gas out,
tube welding tool
Weaving ->> Root Root gas in
TIG-torch ->> Weld Weld gas in
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Cooling water ->>> Start Start gas in
Rotation Gas
AVC Arc voltage control MechTig Welding power source

For detailed description of the function see instruction manual for the control panel.

6 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Only those persons who have appropriate electrical knowledge (authorized personnel) may remove the safety plates.

All guarantee undertakings from the supplier cease to apply if the customer attempts any work to rectify any faults in the product during the guarantee period.

6.1 Inspection and cleaning

The control unit

Check regularly that the control unit is not clogged with dirt.

How often and which cleaning methods apply depend on:

  • welding process
  • arc time
  • placement
  • surrounding environment.

It is normally sufficient to blow down the unit with dry compressed air (reduced pressure) once a year.

Clogged or blocked air inlets and outlets can cause overheating.

Tube welding tool

The tube welding tool's wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free welding.

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6.2 Printer

Changing the paper roll

To change the paper roll, proceed as described below:

  • 1. Open the printer cover as shown in the figure.
  • 2. Position the paper roll making sure it unrolls in the proper direction as shown in the figure.

Opening the printer cover

Positioning the paper roll

  • 3. Pull out the paper and close the cover, as shown in the figure.
  • 4. The printer is ready to print.

7 ORDERING SPARE PARTS

MechControl 2 / MechControl 4 is designed and tested in accordance with the international and European standards 60974-3, 60974-5 and 60974-10. It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.

Repair and electrical work should be performed by an authorised ESAB service technician. Use only ESAB original spare and wear parts.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.

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dp01e

© ESAB AB 2006

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dp01e

© ESAB AB 2006

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Order number

Ordering no. Denomination Туре
0444 500 880 Control unit Aristo MechControl 2, WO100
0444 500 881 Control unit Aristo MechControl 4, WO100
0459 839 010 Spare parts list Aristo MechControl 2, WO100
Aristo MechControl 4, WO100
0444 536 Instruction manual Control panel WO100 for MechControl 2
0444 405 Instruction manual Control panel WO100 for MechControl 4

Instruction manuals and the spare parts list are available on the Internet at www.esab.com

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Accessories

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Pro duct Ordering number
Tuk be welding tool PRB
17-49 watercooled 0443 750 882
33-90 watercooled 0443 760 882
60-170 watercooled 0443 770 882
17-49 aircooled 0443 750 883
33-90 aircooled 0443 760 883
60-170 aircooled 0443 770 883
Tuk be welding tool PRD
160 (for meltwelding with floating head) 0444 151 880
160 with wire feeder 0444 151 881
Tuk be welding tool PRH
3-12 enclosed 0444 300 880
3-38 enclosed 0444 301 880
6-76 enclosed 0444 302 880
Tuk be welding tool POC 12-60 with wire feed unit 0443 930 880
TIG hand torch TXH 400W (4 m OKC) 0460 014 840
Wir re feed unit MFL 10
for PRB 17-49 0444 211 880
for PRB 33-90 0444 212 880
for PRB 60-170 0444 213 880
Wir 0443 830 880
Dor 0460 181 880
0400 181 880
Ŵ 0459 554 880
5 III 0459 554 881
10 m 0459 554 882
15 m 0459 554 883
0459 554 884
_ 0.25 m
Doo 0457 440 000
0457 410 880
0457 072 881
0457 072 882
8 Connection set between power source and control unit 0.400 0.40 0.00
1.7 m
8 m 0460 210 881
Ret urn cable 5 m, 70 mm 2 0700 006 895
Ext ension cable
1 for wire feed unit and CAN 42 V, 10 m 0456 904 880
2 for rotation, 10 m 0456 906 880
Ext ension set
5 for current, water and gas, 8 m 0456 905 880
6 for current, water, gas and torch contact 8 m 0466 705 881
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MechTig 4000i

Page 22
Produc t Ordering number
Automa atic welding machine A25
wit h floating head and TIG torch BTE 250 0443 912 880
wit th floating head and TIG torch BTE 500 0443 912 881
Termin al box 0457 591 880
VEC-m otor with gear and pulse generator 0457 258 880
Co onnection cable
10 for CAN 42 V 0456 527 881
for rotation 0457 222 880
Remote e control unit MechT1 CAN 0460 181 880
⑦ Re mote cable CAN 4 pole - 12 pole
5 n n 0459 554 880
10 m 0459 554 881
15 m 0459 554 882
25 m 0459 554 883
0.2 25 m 0459 554 884
Docum entation system
We elddoc™ WMS 4000 0457 410 880
SP PS 4000 0457 410 881
Ор 0457 072 881
Ορ 0457 072 882
8 Co onnection set between power source and control unit
1.7 7 m 0460 210 880
8 n n 0460 210 881
Return cable 5 m, 70 mm 2 0700 006 895
Extens ion cable
① for wire feed unit and CAN 42V, 10 m 0456 904 880
2 for rotation, 10 m 0456 906 880
Extens ion set
⑤ for current, water and gas, 8 m 0456 905 880
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MechTig 4000i

Page 24
Pro duct Ordering number
Tuk be welding tool PRB
17-49 watercooled 0443 750 882
33-90 watercooled 0443 760 882
60-170 watercooled 0443 770 882
17-49 aircooled 0443 750 883
33-90 aircooled 0443 760 883
60-170 aircooled 0443 770 883
Tuk be welding tool PRD
160 (for meltwelding with floating head) 0444 151 880
160 with wire feeder 0444 151 881
Tuk be welding tool PRH
3-12 enclosed 0444 300 880
3-38 enclosed 0444 301 880
6-76 enclosed 0444 302 880
Tuk be welding tool POC 12-60 with wire feed unit 0443 930 880
TIG hand torch TXH 400W (4 m OKC) 0460 014 840
Wir re feed unit MFL 10
for PRB 17-49 0444 211 880
for PRB 33-90 0444 212 880
for PRB 60-170 0444 213 880
Wir 0443 830 880
Dor 0460 181 880
0400 181 880
Ŵ 0459 554 880
5 III 0459 554 881
10 m 0459 554 882
15 m 0459 554 883
0459 554 884
_ 0.25 m
Doo 0457 440 000
0457 410 880
0457 072 881
0457 072 882
8 Connection set between power source and control unit 0.400 0.40 0.00
1.7 m
8 m 0460 210 881
Ret urn cable 5 m, 70 mm 2 0700 006 895
Ext ension cable
1 for wire feed unit and CAN 42 V, 10 m 0456 904 880
2 for rotation, 10 m 0456 906 880
Ext ension set
5 for current, water and gas, 8 m 0456 905 880
6 for current, water, gas and torch contact 8 m 0466 705 881
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MechTig 3000i

Page 26
Product Ordering number
Automati ic welding machine A25
with floating head and TIG torch BTE 250 0443 912 880
with floating head and TIG torch BTE 500 0443 912 881
Terminal box 0457 591 880
VEC-mot or with gear and pulse generator 0457 258 880
Con nection cable
1 for C AN 42 V 0456 527 881
for ro otation 0457 222 880
Remote of control unit MechT1 CAN 0460 181 880
⑦ Rem ote cable CAN 4 pole - 12 pole
5 m 0459 554 880
10 m ۱ 0459 554 881
15 m ۱ 0459 554 882
25 m ۱ 0459 554 883
0.25 m 0459 554 884
Documer ntation system
Weld ddoc™ WMS 4000 0457 410 880
SPS 4000 0457 410 881
Opto o cable, 15 m 0457 072 881
Opto o cable, 2 m 0457 072 882
8 Con nection set between power source and control unit
1.7 n n 0460 210 880
8 m 0460 210 881
Return c able 5 m, 70 mm 2 0700 006 895
Extensio n cable
① for w vire feed unit and CAN 42V, 10 m 0456 904 880
② for ro otation, 10 m 0456 906 880
Extensio n set
⑤ for c urrent, water and gas, 8 m 0456 905 880
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MechTig 3000i

Page 28
Product Ordering number
Tube welding tool PRB 17-49 watercooled 33-90 watercooled 60-170 watercooled 17-49 aircooled 33-90 aircooled 60-170 aircooled 0443 750 882
0443 760 882
0443 770 882
0443 750 883
0443 760 883
0443 770 883
Tube welding tool PRC 17-49 watercooled with AVC 33-90 watercooled with AVC 60-170 watercooled with AVC 17-49 watercooled with AVC 33-90 watercooled with AVC and weaving 33-90 watercooled with AVC and weaving 60-170 watercooled with AVC and weaving 60-170 watercooled with AVC and weaving 60-170 watercooled with AVC and weaving 0443 751 881
0443 761 881
0443 771 881
0443 752 881
0443 762 881
0443 772 881
Tube welding tool PRD 100 160 (for meltwelding with floating head) 160 with wire feed unit 160 with AVC 160 with AVC and wire feed unit 160 with AVC, weaving and wire feed unit 0444 016 880
0444 151 880
0444 151 881
0444 151 882
0444 151 883
0444 151 883
Tube welding tool PRH 3-12 enclosed 3-38 enclosed 6-76 enclosed 0444 300 880
0444 301 880
0444 302 880
Tube welding tool POC 12-60 with wire feed unit 0443 930 880
TIG hand torch TXH 400W (4 m OKC) 0460 014 840
Wire feed unit MEI 10 for PRB 17-49 PRC for PRB 33-90 PRC 33-90 for PRB 60-170 PRC 60-170 0444 211 880
0444 212 880
0444 213 880
Wire feed unit MEI 21 0443 830 880
Remote control unit MechT1 CAN ⑦ Remote cable CAN 4 pole - 12 pole 5 m 10 m 10 m 25 m 25 m 0.25 m 0460 181 880
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Documentation system
Welddoc WMS 4000
SPS 4000
Opto cable, 15 m
Opto cable, 2 m
0457 410 880
0457 410 881
0457 072 881
0457 072 882
Image: Second set between power source and control unit 1.7 m 0460 210 880
0460 210 881
Return cable 5 m, 70 mm 2 0700 006 895
Extension cable ① for wire feed unit, weaving and CAN 42 V, 10 m ② for rotation, 10 m ③ for AVC, 10 m ④ for measurement cable, 10 m 0456 904 880
0456 906 880
0457 219 880
0457 219 881
Extension set ⑤ for current, water and gas, 8 m ⑥ for current, water, gas and torch contact, 8 m 0456 905 880
0466 705 881
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MechTig 4000i

Page 30
Welding station A25 with connection cables
with TIG torch BTE 250 0443 910 880 With TilG torch BTE 500 0443 910 881 Automatic welding machine A25 with connection cables
with AVC and TIG torch BTE 250 0443 911 880 with AVC and TIG torch BTE 500 0443 911 881 with AVC, weaving and TIG torch BTE 250 0443 911 882 with AVC, weaving and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 884 with AVC, manual slide and TIG torch BTE 250 0443 911 885 manual slide and TIG torch BTE 250 0443 911 886 manual slide and TIG torch BTE 250 0443 911 886 with floating head and TIG torch BTE 500 0443 911 886 with floating head and TIG torch BTE 500 0443 911 886 with floating head and TIG torch BTE 500 0443 912 880 with floating head and TIG torch BTE 500 0443 912 881 Remote cable CAN 4 pole - 12 pole 0459 554 881 5 m 0459 554 881 0459 554 882 10 m 0459 554 883 0459 554 884 Documentation system 0457 410 880 0457 410 880 SPS 4000 0457 410 8
Automatic welding machine A25 with connection cables 0443 911 880 with AVC and TIG torch BTE 250 0443 911 881 with AVC, and TIG torch BTE 500 0443 911 881 with AVC, weaving and TIG torch BTE 250 0443 911 882 with AVC, weaving and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 885 manual slide and TIG torch BTE 250 0443 911 885 manual slide and TIG torch BTE 250 0443 911 886 manual slide and TIG torch BTE 250 0443 911 886 manual slide and TIG torch BTE 250 0443 911 887 with floating head and TIG torch BTE 250 0443 911 887 with floating head and TIG torch BTE 250 0443 912 880 with floating head and TIG torch BTE 500 0443 912 880 with floating head and TIG torch BTE 500 0443 912 881 Remote control unit MechT1 CAN 0460 181 880 ⑦ Remote cable CAN 4 pole - 12 pole 0459 554 881 5 m 0.25 m 0459 554 883 0.25 m 0.25 m 0459 554 883 0.25 m 0.25 m 0459 554 884 Documentation syst
Remote control unit MechT1 CAN 0460 181 880 ⑦ Remote cable CAN 4 pole - 12 pole 0459 554 880 5 m 0459 554 881 0459 554 881 10 m 0459 554 881 0459 554 882 25 m 0459 554 883 0459 554 883 0.25 m 0459 554 884 0459 554 883 Documentation system 0457 410 880 0457 410 881 0 > to soluble 45 and
Documentation system 0457 410 880 Welddoc™ WMS 4000 0457 410 880 SPS 4000 0457 410 881 Output 0457 070 001
Opto cable, 15 m
Image: Second set between power source and control unit 0460 210 880 0460 210 881 0460 210 881
Image: Second system Image: Se
Extension cable 0456 904 880 ① for wire feed unit, weaving and CAN 42V, 10 m 0456 904 880 ② for rotation, 10 m 0456 906 880 ③ for AVC, 10 m 0457 219 880 ④ for measurement cable, 10 m 0457 219 881
Extension set
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MechTig 4000i

Page 32
Product Ordering number
Tube welding tool PRB 17-49 watercooled 33-90 watercooled 60-170 watercooled 17-49 aircooled 33-90 aircooled 60-170 aircooled 0443 750 882
0443 760 882
0443 770 882
0443 750 883
0443 760 883
0443 770 883
Tube welding tool PRC 17-49 watercooled with AVC 33-90 watercooled with AVC 60-170 watercooled with AVC 17-49 watercooled with AVC and weaving 33-90 watercooled with AVC and weaving 60-170 watercooled with AVC and weaving 60-170 watercooled with AVC and weaving 60-170 watercooled with AVC and weaving 0443 751 881
0443 761 881
0443 771 881
0443 752 881
0443 762 881
0443 772 881
Tube welding tool PRD 100 160 (for meltwelding with floating head) 160 with wire feed unit 160 with AVC 160 with AVC and wire feed unit 160 with AVC, weaving and wire feed unit 0444 016 880
0444 151 880
0444 151 881
0444 151 882
0444 151 883
0444 151 884
Tube welding tool PRH 3-12 enclosed 3-38 enclosed 6-76 enclosed 0444 300 880
0444 301 880
0444 302 880
Tube welding tool POC 12-60 with wire feed unit 0443 930 880
TIG hand torch TXH 400W (4 m OKC) 0460 014 840
Wire feed unit MEI 10
for PRB 17-49 , PRC 17-49
for PRB 33-90 , PRC 33-90
for PRB 60-170 , PRC 60-170
0444 211 880
0444 212 880
0444 213 880
Wire feed unit MEI 21 0443 830 880
Remote control unit MechT1 CAN ⑦ Remote cable CAN 4 pole - 12 pole 5 m 10 m 10 m 25 m 25 m 0.25 m 0460 181 880
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 883
Documentation system
Welddoc WMS 4000
SPS 4000
Opto cable, 15 m
Opto cable, 2 m
0457 410 880
0457 410 881
0457 072 881
0457 072 882
  • 8 Connection set between power source and control unit
  • 1.7 m
  • 8 m
0460 210 880
0460 210 881
Return cable 5 m, 70 mm 2 0700 006 895
Extension cable ① for wire feed unit, weaving and CAN 42 V, 10 m ② for rotation, 10 m ③ for AVC, 10 m ④ for measurement cable, 10 m 0456 904 880
0456 906 880
0457 219 880
0457 219 881
Extension set ⑤ for current, water and gas, 8 m ⑥ for current, water, gas and torch contact, 8 m 0456 905 880
0466 705 881
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MechTig 3000i

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Welding station A25 with connection cables
with TIG torch BTE 250 0443 910 880 With TilG torch BTE 500 0443 910 881 Automatic welding machine A25 with connection cables
with AVC and TIG torch BTE 250 0443 911 880 with AVC and TIG torch BTE 500 0443 911 881 with AVC, weaving and TIG torch BTE 250 0443 911 882 with AVC, weaving and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 884 with AVC, manual slide and TIG torch BTE 250 0443 911 885 manual slide and TIG torch BTE 250 0443 911 886 manual slide and TIG torch BTE 250 0443 911 886 with floating head and TIG torch BTE 500 0443 911 886 with floating head and TIG torch BTE 500 0443 911 886 with floating head and TIG torch BTE 500 0443 912 880 with floating head and TIG torch BTE 500 0443 912 881 Remote cable CAN 4 pole - 12 pole 0459 554 881 5 m 0459 554 881 0459 554 882 10 m 0459 554 883 0459 554 884 Documentation system 0457 410 880 0457 410 880 SPS 4000 0457 410 8
Automatic welding machine A25 with connection cables 0443 911 880 with AVC and TIG torch BTE 250 0443 911 881 with AVC, and TIG torch BTE 500 0443 911 881 with AVC, weaving and TIG torch BTE 250 0443 911 882 with AVC, weaving and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 883 with AVC, manual slide and TIG torch BTE 250 0443 911 885 manual slide and TIG torch BTE 250 0443 911 885 manual slide and TIG torch BTE 250 0443 911 886 manual slide and TIG torch BTE 250 0443 911 886 manual slide and TIG torch BTE 250 0443 911 887 with floating head and TIG torch BTE 250 0443 911 887 with floating head and TIG torch BTE 250 0443 912 880 with floating head and TIG torch BTE 500 0443 912 880 with floating head and TIG torch BTE 500 0443 912 881 Remote control unit MechT1 CAN 0460 181 880 ⑦ Remote cable CAN 4 pole - 12 pole 0459 554 881 5 m 0.25 m 0459 554 883 0.25 m 0.25 m 0459 554 883 0.25 m 0.25 m 0459 554 884 Documentation syst
Remote control unit MechT1 CAN 0460 181 880 ⑦ Remote cable CAN 4 pole - 12 pole 0459 554 880 5 m 0459 554 881 0459 554 881 10 m 0459 554 881 0459 554 882 25 m 0459 554 883 0459 554 883 0.25 m 0459 554 884 0459 554 883 Documentation system 0457 410 880 0457 410 881 0 > to soluble 45 and
Documentation system 0457 410 880 Welddoc™ WMS 4000 0457 410 880 SPS 4000 0457 410 881 Output 0457 070 001
Opto cable, 15 m
Image: Second set between power source and control unit 0460 210 880 0460 210 881 0460 210 881
Image: Second system Image: Se
Extension cable 0456 904 880 ① for wire feed unit, weaving and CAN 42V, 10 m 0456 904 880 ② for rotation, 10 m 0456 906 880 ③ for AVC, 10 m 0457 219 880 ④ for measurement cable, 10 m 0457 219 881
Extension set
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MechTig 3000i

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ESAB subsidiaries and representative offices

Europe

AUSTRIA ESAB Ges.m.b.H Vienna-Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85

BELGIUM S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 745 11 28

BULGARIA ESAB Kft Representative Office Sofia Tel/Fax: +359 2 974 42 88

THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Vamberk Tel: +420 2 819 40 885 Fax: +420 2 819 40 120

DENMARK Aktieselskabet ESAB Herlev Tel: +45 36 30 01 11 Fax: +45 36 30 40 03

FINLAND ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71

FRANCE ESAB France S.A. Cergy Pontoise Tel: +33 1 30 75 55 00 Fax: +33 1 30 75 55 24

GERMANY ESAB GmbH Solingen Tel: +49 212 298 0 Eax: +49 212 298 218

GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03

ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74

HUNGARY ESAB Kft Budapest Tel: +36 1 20 44 182 Fax: +36 1 20 44 186

ITALY ESAB Saldatura S.p.A. Bareggio (Mi) Tel: +39 02 97 96 8.1 Fax: +39 02 97 96 87 01

THE NETHERLANDS ESAB Nederland B.V. Amersfoort Tel: +31 33 422 35 55 Fax: +31 33 422 35 44

POLAND ESAB Sp.zo.o. Katowice Tel: +48 32 351 11 00 Fax: +48 32 351 11 20

PORTUGAL ESAB Lda Lisbon Tel: +351 8 310 960 Fax: +351 1 859 1277

ROMANIA ESAB Romania Trading SRL Bucharest Tel: +40 316 900 600 Fax: +40 316 900 601

RUSSIA LLC ESAB Moscow Tel: +7 (495) 663 20 08 Fax: +7 (495) 663 20 09

SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: +421 7 44 88 24 26 Fax: +421 7 44 88 87 41

SPAIN ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: +34 91 878 3600 Fax: +34 91 802 3461

SWEDEN ESAB Sverige AB Gothenburg Tel: +46 31 50 95 00 Fax: +46 31 50 92 2

ESAB international AB Gothenburg Tel: +46 31 50 90 00 Fax: +46 31 50 93 60

SWITZERLAND ESAB AG Dietikon Tel: +41 1 741 25 2

UKRAINE ESAB Ukraine LLC

Tel: +38 (044) 501 23 24 Fax: +38 (044) 575 21 88

North and South America

ARGENTINA CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313

BRAZIL ESAB S.A. Contagem-MG Tel: +55 31 2191 4333 Fax: +55 31 2191 4440

CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79

MEXICO ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554

USA ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 57 48

Asia/Pacific

AUSTRALIA ESAB South Pacific Archerfield BC QLD 4108 Tel: +61 1300 372 228 Fax: +61 7 3711 2328

CHINA Shanghai ESAB A/P Shanghai Tel: +86 21 2326 3000 Fax: +86 21 6566 6622

INDIA ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80

INDONESIA P.T. ESABindo Pratama Jakarta Tel: +62 21 460 0188 Fax: +62 21 461 2929

JAPAN ESAB Japan Tokyo Tel: +81 45 670 7073 Fax: +81 45 670 7001

MALAYSIA ESAB (Malaysia) Snd Bhd USJ Tel: +603 8023 7835 Fax: +603 8023 0225

SINGAPORE ESAB Asia/Pacific Pte Ltd Singapore Tel: +65 6861 43 22 Fax: +65 6861 31 95

SOUTHKOREA

ESAB SeAH Corporation Kyungnam Tel: +82 55 269 8170 Fax: +82 55 289 8864

UNITED ARAB EMIRATES ESAB Middle East FZE Dubai Tel: +971 4 887 21 11 Fax: +971 4 887 22 63

Africa

EGYPT ESAB Egypt Dokki-Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13

SOUTH AFRICA ESAB Africa Welding & Cutting Ltd Durbanvill 7570 - Cape Town Tel: +27 (0)21 975 8924

Distributors For addresses and phone numbers to our distributors in other countries, please visit our home page

www.esab.com

www.esab.com

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