PT-36 Integrated Gas Control Cutting Data
Cut Data Manual (EN)
0558010300 Version 4.5 released on 13May13
BE SURE THIS INFORMATION REACHES THE OPERATOR.
YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the
principles of operation and safe practices for arc welding and cutting equipment, we urge
you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and
Gouging,” Form 52-529. Do NOT permit untrained persons to install, operate, or maintain
this equipment. Do NOT attempt to install or operate this equipment until you have read
and fully understand these instructions. If you do not fully understand these instructions,
contact your supplier for further information. Be sure to read the Safety Precautions before installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment
should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone
or written request for service advice be made to the Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.
The user of this equipment shall have the sole responsibility for any malfunction which results from improper
use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
2
TABLE OF CONTENTS
SUBSECTION TITLE ............................................................................PAGE
Safety Precautions..........................................................................................5
Carbon Steel Quality.......................................................................................13
Aluminum Quality .........................................................................................33
Stainless Steel Quality......................................................................................37
Carbon Steel Production ...................................................................................51
Aluminum Production .....................................................................................67
Stainless Steel Production................................................................................. 79
Water Injection Aluminum Production.................................................................... 101
Water Injection Stainless Steel Production .................................................................111
Carbon Steel Air ......................................................................................... 125
Aluminum Air ........................................................................................... 139
Stainless Steel Air ........................................................................................145
3
TABLE OF CONTENTS
4
SAFETY PRECAUTIONS
Safety Precautions
WARNING: These Safety Precautions are for your
protection. They summarize precautionary information from the references
listed in Additional Safety Information
section. Before performing any installation or operating procedures, be sure to read and
follow the safety precautions listed below as well
as all other manuals, material safety data sheets,
labels, etc. Failure to observe Safety Precautions
can result in injury or death.
PROTECT YOURSELF AND OTHERS -Some welding, cutting, and gouging
processes are noisy and require ear
protection. The arc, like the sun, e mits
ultraviolet (UV) and other radiation
and can injure skin and eyes. Hot metal can cause
burns. Training in the proper use of the processes
and equipment is essential to prevent accidents.
Therefore:
1. Always wear safety glasses with side shields in
any work area, even if welding helmets, face
shields, and goggles are also required.
2. Use a face shield tted with the correct lter and
cover plates to protect your eyes, face, neck, and
ears from sparks and rays of the arc when operating or observing operations. Warn bystanders
not to watch the arc and not to expose themselves
to the rays of the electric-arc or hot metal.
3. Wear ameproof gauntlet type gloves, heavy
long-sleeve shirt, cuess trousers, high -topped
shoes, and a welding helmet or cap for hair
protection, to protect against arc rays and hot
sparks or hot metal. A ameproo f apron may also
be desirable as protection against radiated heat
and sparks.
4. Hot sparks or metal can lodge in rolled up sle eves,
trouser cus, or pockets. Sleeves and collars
should be kept buttoned, and open pockets
eliminated from the front of clothing.
5. Protect other personnel from arc rays and hot
sparks with a suitable non-ammable partition
or curtains.
6. Use goggles over safety glasses when chipping
slag or grinding. Chipped slag may be hot and
can y far. Bystanders should also wear goggles
over safety glasses.
Safety - English
FIRES AND EXPLOSIONS -- Heat from
ames and arcs can start res. Hot
slag or sparks can also cause res and
explosions. Therefore:
1. Remove all combustible materials well away from
the work area or cover the materials with a protective non-ammable covering. Combustible
materials include wood, cloth, sawdust, liquid
and gas fuels, solvents, paints and coatings,
paper, etc.
2. Hot sparks or hot metal can fall through cracks
or crevices in oors or wall openings and cause a
hidden smoldering re or res on the oor below.
Make certain that such openings are protected
from hot sparks and metal.“
3. Do not weld, cut or perform other hot work until
the work piece has been completely cleaned so
that there are no substances on the work piece
which might produce ammable or toxic vapors.
Do not do hot work on closed containers. They
may explode.
4. Have re extinguishing equipment handy for
instant use, such as a garden hose, water pail,
sand bucket, or portable re extinguisher. Be
sure you are trained in its use.
5. Do not use equipment beyond its ratings. For
example, overloaded welding cable can overheat
and create a re hazard.
6. After completing operations, inspect the work
area to make certain there are no hot sparks or
hot metal which could cause a later re. Use re
watchers when necessary.
7. For additional information, refer to NFPA Standard 51B, "Fire Prevention in Use of Cutting and
Welding Processes", available from the National
Fire Protection Association, Batter y march Park,
Quincy, MA 02269.
ELECTRICAL SHOCK -- Contact with
live electrical parts and ground can
cause severe injury or death. DO
NOT use AC welding current in damp
areas, if movement is conned, or if there is danger
of falling.
5
SAFETY PRECAUTIONS
1. Be sure the power source frame (chassis) is connected to the ground system of the input power.
2. Connect the work piece to a good electrical
ground.
3. Connect the work cable to the work piece. A poor
or missing connection can expose you or others
to a fatal shock.
4. Use well-maintained equipment. Replace worn or
damaged cables.
5. Keep everything dry, including clothing, work
area, cables, torch/electrode holder, and power
source.
6. Make sure that all parts of your body are insulated
from work and from ground.
7. Do not stand directly on metal or the earth while
working in tight quarters or a damp area; stand
on dry boards or an insulating platform and wear
rubber-soled shoes.
8. Put on dry, hole-free gloves before turning on the
power.
3. Welders should use the following procedures to
minimize exposure to EMF:
A. Route the electrode and work cables together.
Secure them with tape when possible.
B. Never coil the torch or work cable around your
body.
C. Do not place your body between the torch and
work cables. Route cables on the same side of
your body.
D. Connect the work cable to the work piece as close
as possible to the area being welded.
E. Keep welding power source and cables as far
away from your body as possible.
FUMES AND GASES -- Fumes and
gases, can cause discomfort or harm,
particularly in conned spaces. Do
not breathe fumes and gases. Shielding gases can cause asphyxiation.
Therefore:
9. Turn o the power before removing your gloves.
10. Refer to ANSI/ASC Standard Z49.1 (listed on
next page) for specic grounding recommendations. Do not mistake the work lead for a ground
cable.
ELECTRIC AND MAGNETIC FIELDS
— May be dangerous. Electric current owing through any conductor causes localized Electric and
Magnetic Fields (EMF). Welding and
cutting current creates EMF around welding cables
and welding machines. Therefore:
1. Welders having pacemakers should consult their
physician before welding. EMF may interfere with
some pacemakers.
2. Exposure to EMF may have other health eects which
are unknown.
1. Always provide adequate ventilation in the work area
by natural or mechanical means. Do not weld, cut, or
gouge on materials such as galvanized steel, stainless steel, copper, zinc, lead, beryllium, or cadmium
unless positive mechanical ventilation is provided.
Do not breathe fumes from these materials.
2. Do not operate near degreasing and spraying operations. The heat or arc rays can react with chlorinated
hydrocarbon vapors to form phosgene, a highly
toxic gas, and other irritant gases.
3. If you develop momentary eye, nose, or throat irritation while operating, this is an indication that
ventilation is not adequate. Stop work and take
necessary steps to improve ventilation in the work
area. Do not continue to operate if physical discomfort persists.
4. Refer to ANSI/ASC Standard Z49.1 (see listing below)
for specic ventilation recommendations.
6
SAFETY PRECAUTIONS
5. WARNING: This product, when used for welding
or cutting, produces fumes or gases
which contain chemicals known to
the State of California to cause birth
defects and, in some cases, cancer.
(California Health & Safety Code
§25249.5 et seq.)
CYLINDER HANDLING -- Cylinders,
if mishandled, can rupture and violently release gas. Sudden rupture
of cylinder, valve, or relief device can
injure or kill. Therefore:
1. Use the proper gas for the process and use the
proper pressure reducing regulator designed to
operate from the compressed gas cylinder. Do not
use adaptors. Maintain hoses and ttings in good
condition. Follow manufacturer's operating instructions for mounting regulator to a compressed gas
cylinder.
1. Always have qualied personnel perform the installation, troubleshooting, and maintenance work.
Do not perform any electrical work unless you are
qualied to perform such work.
2. Before performing any maintenance work inside a
power source, disconnect the power source from
the incoming electrical power.
3. Maintain cables, grounding wire, connections, power
cord, and power supply in safe working order. Do
not operate any equipment in faulty condition.
4. Do not abuse any equipment or accessories. Keep
equipment away from heat sources such as furnaces,
wet conditions such as water puddles, oil or grease,
corrosive atmospheres and inclement weather.
5. Keep all safety devices and cabinet covers in position
and in good repair.
6. Use equipment only for its intended purpose. Do
not modify it in any manner.
2. Always secure cylinders in an upright position by
chain or strap to suitable hand trucks, undercarriages, benches, walls, post, or racks. Never secure
cylinders to work tables or xtures where they may
become part of an electrical circuit.
3. When not in use, keep cylinder valves closed. Have
valve protection cap in place if regulator is not connected. Secure and move cylinders by using suitable
hand trucks. Avoid rough handling of cylinders.
4. Locate cylinders away from heat, sparks, and ames.
Never strike an arc on a cylinder.
5. For additional information, refer to CGA Standard P-1,
"Precautions for Safe Handling of Compressed Gases
in Cylinders", which is available from Compressed
Gas Association, 1235 Jeerson Davis Highway,
Arlington, VA 22202.
EQUIPMENT MAINTENANCE -- Faulty or
improperly maintained equipment can
cause injury or death. Therefore:
ADDITIONAL SAFETY INFORMATION -- For
more information on safe practices for
electric arc welding and cutting equipment, ask your supplier for a copy of
"Precautions and Safe Practices for Arc
Welding, Cutting and Gouging", Form
52-529.
The following publications, which are available from
the American Welding Society, 550 N.W. LeJuene Road,
Miami, FL 33126, are recommended to you:
1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2. AWS C5.1 - "Recommended Practices for Plasma Arc
Welding"
3. AWS C5.2 - "Recommended Practices for Plasma Arc
Cutting"
4. AWS C5.3 - "Recommended Practices for Air Carbon
Arc Gouging and Cutting"
7
SAFETY PRECAUTIONS
5. AWS C5.5 - "Recommended Practices for Gas Tungsten Arc Welding“
6. AWS C5.6 - "Recommended Practices for Gas Metal
Arc Welding"“
7. AWS SP - "Safe Practices" - Reprint, Welding Handbook.
8. ANSI/AWS F4.1, "Recommended Safe Practices for
Welding and Cutting of Containers That Have Held
Hazardous Substances."
MEANING OF SYMBOLS - As used
throughout this manual: Means Attention! Be Alert! Your safety is involved.
Means immediate hazards which,
if not avoided, will result in immediate, serious personal injury
or loss of life.
Means potential hazards which
could result in personal injury or
loss of life.
Means hazards which could result
in minor personal injury.
8
SAFETY PRECAUTIONS
Hydrogen explosion hazard! Read the following before attempting
DANGER
A hazard exists whenever a water table is used with plasma arc cutting. Severe explosions have resulted from the accumulation of hydrogen beneath the plate being cut. Thousands of dollars in property damage have been caused by
these explosions. Personal injury or death could result from such an explosion.
The best available information indicates that three possible sources of hydrogen exists in water tables:
1. Molten Metal Reaction
Most of the hydrogen is liberated by a fast reaction of molten metal from the kerf in the water to form metallic ox-
ides. This reaction explains why reactive metals with greater anity for oxygen, such as aluminum and magnesium,
release greater volumes of hydrogen during the cut than does iron or steel. Most of this hydrogen will come to the
surface immediately, but some will cling to small metallic particles. These particles will settle to the bottom of the
water table and the hydrogen will gradually bubble to the surface.
2. Slow Chemical Reaction
Hydrogen may also result from the slower chemical reactions of cold metal particles with the water, dissimilar metals,
or chemicals in the water. The hydrogen gradually bubbles to the surface.
to cut when using a water table.
3. Plasma & Shield Gas
Hydrogen or other fuel gases, such as Methane (CH4), may come from the plasma or shield gas. H-35 is a commonly
used plasma gas. This gas is 35% hydrogen by volume. When using H-35 at high currents, as much as 125 cfh of
hydrogen will be released.
Regardless of the source, the hydrogen gas can collect in pockets formed by the plate being cut and slats on the
table, or pockets from warped plate. There can also be accumulation of hydrogen under the slag tray or even in the
air reservoir, if these are part of the table design. The hydrogen, in the presence of oxygen or air, can then be ignited
by the plasma arc or a spark from any source.
4. Follow these practices to reduce hydrogen generation and accumulation:
A. Clean the slag (especially ne particles) from the bottom of the table frequently. Rell the table with clean water.
B. Do not leave plates on the table overnight or a weekend.
C. If a water table has been unused for several hours, vibrate it in some way before the rst plate is laid in position.
This will allow accumulated hydrogen in the refuse to break loose and dissipate before it is conned by a plate
on the table. This might be accomplished by laying the rst plate onto the table with a slight jolt, then raising
the plate to permit hydrogen to escape before it is nally set down for cutting.
D. If cutting above water, install fans to circulate air between the plate and the water surface.
E. If cutting underwater, agitate the water under the plate to prevent accumulation of hydrogen. This can be done
by aerating the water using compressed air.
F. If possible, change the level of the water between cuts to dissipate accumulated hydrogen.
G. Maintain pH level of the water near 7 (neutral). This reduces the rate of chemical reaction between water and
metals.
9
SAFETY PRECAUTIONS
Possible explosion hazard from plasma cutting aluminum-lithium alloys!
Aluminum-Lithium (Al-Li) alloys are used in the aerospace industry because of 10% weight
savings over conventional aluminum alloys. It has been reported that molten Al-Li alloys
can cause explosions when they come into contact with water. Therefore, plasma cutting
of these alloys should not be attempted in the presence of water. These alloys should only
be dry cut on a dry table. Alcoa has determined that "dry" cutting on a dry table is safe
and gives good cutting results. DO NOT dry cut over water. DO NOT water injection cut.
WARNING
The following are some of the Al-Li alloys currently available:
Alithlite (Alcoa) X8192 (Alcoa)
Alithally (Alcoa) Navalite (U. S. Navy)
2090 Alloy (Alcoa) Lockalite (Lockhead)
X8090A (Alcoa) Kalite (Kaiser)
X8092 (Alcoa) 8091 (Alcan)
For additional details and information on the safe use from the hazards associated with
these alloys, contact your aluminum supplier.
WARNING
WARNING
WARNING
Oil And Grease Can Burn Violently!
• Never use oil or grease on this torch.
• Handle torch clean hands only on clean surface.
• Use silicone lubricant only where directed.
• Oil and grease are easily ignited and burn violently in the presence of
oxygen under pressure.
Hydrogen explosion hazard.
Do Not Cut Underwater With H-35! Dangerous buildup of hydrogen gas is possible in
the water table. Hydrogen gas is extremely explosive. Reduce the water level to 4 inches minimum below the workpiece. Vibrate plate, stir air and water frequently to prevent
hydrogen gas buildup.
Spark hazard.
Heat, spatter, and sparks cause re and burns.
• Do not cut near combustible material.
• Do not cut containers that have held combustibles.
• Do not have on your person any combustibles (e.g. butane lighter).
• Pilot arc can cause burns. Keep torch nozzle away from yourself and
others when activating plasma process.
• Wear correct eye and body protection.
• Wear gauntlet gloves, safety shoes and hat.
• Wear ame-retardant clothing that covers all exposed areas.
• Wear cuess trousers to prevent entry of sparks and slag.
10
SAFETY PRECAUTIONS
Maximum Gas Flow Rates With PT-36 Torch
Gas &
Pressure
Air (85psi / 5.9bar)
Process
Air (85psi / 5.9bar)
Air Curtain
Argon
(125psi / 8.6bar)
CH-4
(75psi / 5.2bar)
H-35 / F5
(75psi / 5.2bar)
Nitrogen
(125psi / 8.6bar)
Oxygen
(125psi / 8.6bar)
Maximum Gas Flow Rates - CFH (CMH)
With PT-36 Torch
EPP-201 EPP-360 EPP-450 EPP-601
269
(7. 6)
1200
(34)
100
(2.8)
85
(2.4)
95
(2.7)
385
(10.9)
66
(1.9)
Note: No marking with the 600 ampere nozzle.
269
(7. 6)
1200
(34)
100
(2.8)
85
(2.4)
202
(5.7)
496
(14.0)
190
(5.4)
474
(13.4)
1200
(34)
100
(2.8)
85
(2.4)
202
(5.7)
496
(14.0)
295
(8.4)
474
(13.4)
1200
(34)
100
(2.8)
85
(2.4)
254
(7. 2)
496
(14.0)
295
(8.4)
Gas Purity
Clean, Dry, Oil Free
Filtered to 25 microns
Filtered to 25 microns
DIN Quality ISO 8573-1
Oil Quality mg/m3 = 0.1 Class 2
Particle Size 0.1µm Class 1
Temperature +3°C Class 4
99.995%, Filtered to 25 microns
93%, Filtered to 25 microns
99.995%, Filtered to 25 microns
99.99%, Filtered to 25 microns
99.5%, Filtered to 25 microns
11
12
Carbon Steel
Quality
13
14
M MS 30A GS6 ncode109 pic36
MARKING
Material Carbon Steel
Gas Select 6
Amperes 30
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
5.2
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
5.2
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
15
12
P6 Cut Current - Amps
12
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.100)
3
3(0.100)
3(0.100)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
70
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 30A GS1 ncode109 pic36
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 30 30
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
1(0.040) 2(0.080) 3(0.125)
Gas Parameters:
1 1 1
4.8 4.8 4.8
0.5 0.5 1.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
4.5 4.5 4.5
0.5 0.5 1.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
16
30 30 30
P6 Cut Current - Amps
30 30 30
P7 Start Current - Amps
Timers: (sec)
0.1 0.1 0.1
0.4 0.5 0.5
T1 Ramp Up
T2 Pierce
0.0 0.0 0.0
T3 Thick Plate
0.1 0.1 0.1
1.0 1.0 1.0
(0.130) 3(0.130) 4(0.150)
3(0.130) 3(0.130) 4(0.150)
2(0.080) 2(0.080) 3(0.120)
3
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
1(0.040) 2(0.080) 3(0.125)
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.10 0.10 0.10
T5 Gas O
Version 4.5 released on 13May13
110 110 11 2
H5 Arc Voltage - Volts
Machine Parameters:
1.7(0.065) 1.7(0.065) 1.7(0.065)
3810(150) 1400(55) 1140(45)
(in/min)
Speed - mm/min
Kerf - mm (inch)
M MS 45A GS6 ncode101 pic17
MARKING
Material Carbon Steel
Gas Select 6
Amperes 45
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
5.2
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
5.2
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
17
14
P6 Cut Current - Amps
14
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.160)
4
4(0.160)
4(0.160)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
85
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 45A GS1 ncode101 pic17
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 45 45
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
1(0.040) 2(0.080) 3(0.125)
Gas Parameters:
1 1 1
3.5 3.5 3.5
0.0 0.0 0.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
4.5 4.0 4.0
0.0 0.0 0.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
18
45 45 45
P6 Cut Current - Amps
50 50 50
P7 Start Current - Amps
Timers: (sec)
0.6 0.6 0.6
0.2 0.3 0.3
T1 Ramp Up
T2 Pierce
0.0 0.0 0.0
T3 Thick Plate
0.6 0.6 0.6
1.0 1.0 1.0
(0.160) 4(0.160) 4(0.160)
4(0.160) 5(0.200) 5(0.200)
3(0.120) 3(0.125) 5(0.180)
4
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
1(0.040) 2(0.080) 3(0.125)
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35 0.35 0.35
T5 Gas O
Version 4.5 released on 13May13
123 131 134
H5 Arc Voltage - Volts
Machine Parameters:
2.3(0.090) 3.0(0.120) 2.8(0.110)
3810(150) 1980(78) 1650(65)
(in/min)
Speed - mm/min
Kerf - mm (inch)
M MS 55A GS6 ncode102 pic17
MARKING
Material Carbon Steel
Gas Select 6
Amperes 55
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
5.2
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
5.2
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
19
14
P6 Cut Current - Amps
14
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.160)
4
4(0.160)
4(0.160)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
85
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 55A GS1 ncode102 pic17
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 55 55
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
4(0.160) 5(0.188) 6(0.250)
Gas Parameters:
1 1 1
3.5 3.5 3.5
0.0 0.0 0.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
4.0 4.1 4.1
0.0 0.0 0.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
20
55 55 55
P6 Cut Current - Amps
50 50 50
P7 Start Current - Amps
Timers: (sec)
0.6 0.6 0.6
0.3 0.3 0.3
T1 Ramp Up
T2 Pierce
0.0 0.0 0.0
T3 Thick Plate
0.6 0.6 0.6
1.0 1.0 1.0
(0.160) 4(0.160) 4(0.160)
6(0.240) 5(0.200) 5(0.200)
6(0.240) 5(0.200) 5(0.200)
4
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
4(0.160) 5(0.188) 6(0.250)
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35 0.35 0.35
T5 Gas O
Version 4.5 released on 13May13
127 132 137
H5 Arc Voltage - Volts
Machine Parameters:
2160(85) 1400(55) 1020(40)
2.5(0.100) 2.5(0.100) 3.0(0.120)
(in/min)
Speed - mm/min
Kerf - mm (inch)
M MS 60A GS6 ncode110 pic37
MARKING
Material Carbon Steel
Gas Select 6
Amperes 60
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
5.2
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
5.2
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
21
12
P6 Cut Current - Amps
12
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.160)
4
3(0.100)
3(0.100)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
75
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 60A GS1 ncode110 pic37
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 60 60
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
3(0.125) 4(0.160) 5(0.188) 6(0.250)
Gas Parameters:
1 1 1 1
4.1 4.1 4.1 4.1
2.0 2.0 2.0 2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
4.5 4.5 4.5 4.5
2.0 2.0 2.0 2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
22
60 60 60 60
P6 Cut Current - Amps
45 45 45 45
P7 Start Current - Amps
Timers: (sec)
0.3 0.6 0.6 0.6
0.6 0.6 0.6 1.0
T1 Ramp Up
T2 Pierce
0.0 0.0 0.0 0.0
T3 Thick Plate
0.1 0.1 0.1 0.1
1.0 1.0 1.0 1.0
(0.160) 4(0.160) 4(0.160) 4(0.160)
3(0.120) 4(0.160) 4(0.160) 4(0.160)
3(0.120) 3(0.110) 3(0.110) 4(0.140)
4
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
3(0.125) 4(0.160) 5(0.188) 6(0.250)
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.10 0.10 0.10 0.10
T5 Gas O
Version 4.5 released on 13May13
105 105 105 108
H5 Arc Voltage - Volts
Machine Parameters:
1.5(0.060) 1.5(0.060) 1.5(0.060) 1.7(0.065)
3810(150) 3050(120) 2030(80) 1900(75)
(in/min)
Speed - mm/min
Kerf - mm (inch)
M MS 100A GS6 ncode103 pic2
MARKING
Material Carbon Steel
Gas Select 6
Amperes 10 0
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
3.6
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
3.6
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
23
12
P6 Cut Current - Amps
12
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.160)
4
4(0.160)
4(0.160)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
90
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 100A GS1 ncode103 pic2
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 10 0 100
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
6(0.250) 10(0.375) 12(0.500)
Gas Parameters:
1 1 1
1.7 1.7 1.7
2.8 2.8 2.8
4.1 4.1 4.1
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
P4 Plasma Cut - Bar
2.8 2.8 2.8
100 100 100
P5 Shield Cut - CMH
P6 Cut Current - Amps
24
50 50 50
P7 Start Current - Amps
Timers: (sec)
0.6 0.6 0.6
0.1 0.2 0.4
T1 Ramp Up
T2 Pierce
0.0 0.0 0.0
T3 Thick Plate
0.6 0.6 0.6
1.0 1.0 1.0
(0.160) 4(0.160) 4(0.160)
6(0.220) 6(0.250) 6(0.250)
3(0.125) 5(0.180) 6(0.240)
4
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
6(0.250) 10(0.375) 12(0.500)
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35 0.35 0.35
T5 Gas O
Version 4.5 released on 13May13
142 149 156
H5 Arc Voltage - Volts
Machine Parameters:
2160(85) 1650(65) 1520(60)
2.0(0.080) 2.0(0.080) 2.3(0.090)
(in/min)
Speed - mm/min
Kerf - mm (inch)
M MS 130A GS6 ncode104 pic29
MARKING
Material Carbon Steel
Gas Select 6
Amperes 13 0
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
3.6
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
3.6
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
25
12
P6 Cut Current - Amps
12
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.160)
4
4(0.160)
4(0.160)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
80
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 130A GS1 ncode104 pic29
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 130 130
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
6(0.250) 10(0.375) 12(0.500) 16(0.625)
Gas Parameters:
1 1 1 1
1.7 1.7 1.7 1.7
3.4 3.4 4.5 4.5
3.5 3.5 3.5 3.5
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
P4 Plasma Cut - Bar
3.4 3.4 4.5 4.5
130 130 130 130
P5 Shield Cut - CMH
P6 Cut Current - Amps
26
60 60 60 60
P7 Start Current - Amps
Timers: (sec)
0.6 0.6 0.6 0.6
0.5 0.5 0.5 0.5
T1 Ramp Up
T2 Pierce
0.0 0.0 0.0 0.0
T3 Thick Plate
0.6 0.6 0.6 0.6
1.0 1.0 1.0 1.0
(0.160) 4(0.160) 4(0.160) 4(0.160)
6(0.250) 6(0.250) 6(0.250) 13(0.500)
3(0.130) 3(0.130) 5(0.200) 7(0.275)
4
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
6(0.250) 10(0.375) 12(0.500) 16(0.625)
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35 0.35 0.35 0.35
T5 Gas O
Version 4.5 released on 13May13
125 133 142 152
H5 Arc Voltage - Volts
Machine Parameters:
2.4(0.095) 2.4(0.095) 2.4(0.095) 2.5(0.100)
2540(100) 2160(85) 1900(75) 1350(53)
(in/min)
Speed - mm/min
Kerf - mm (inch)
M MS 200A GS6 ncode105 pic3
MARKING
Material Carbon Steel
Gas Select 6
Amperes 200
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
2.8
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
2.8
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
27
14
P6 Cut Current - Amps
12
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.160)
4
4(0.160)
4(0.160)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
70
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 200A GS1 ncode105 pic3
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 200 200
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
16(0.625) 20(0.750) 25(1.000) 32(1.250)
Gas Parameters:
1 1 1 1
1.2 1.2 1.2 1.2
3.1 3.1 3.1 3.1
3.2 3.2 3.2 3.2
3.1 3.1 3.1 3.1
200 200 200 200
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
P6 Cut Current - Amps
28
100 100 100 100
P7 Start Current - Amps
Timers: (sec)
0.6 0.6 0.6 0.6
0.4 0.5 1.0 1.0
T1 Ramp Up
T2 Pierce
0.0 0.5 1.0 1.0
T3 Thick Plate
0.6 0.6 0.6 0.6
1.0 1.0 1.0 1.0
(0.160) 4(0.160) 4(0.160) 4(0.160)
4(0.170) 5(0.180) 9(0.360) 7(0.260)
4(0.160) 5(0.180) 6(0.240) 7(0.260)
4
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
16(0.625) 20(0.750) 25(1.000) 32(1.250)
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35 0.35 0.35 0.35
T5 Gas O
Version 4.5 released on 13May13
136 140 148 155
H5 Arc Voltage - Volts
Machine Parameters:
1900(75) 1650(65) 1140(45) 760(30)
3.0(0.120) 3.0(0.120) 3.0(0.120) 3.8(0.150)
(in/min)
Speed - mm/min
Kerf - mm (inch)
M MS 280A GS6 ncode106 pic4
MARKING
Material Carbon Steel
Gas Select 6
Amperes 280
Cut Gas ARG
Start Gas ARG
Shield Gas AIR/N2
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
25(1.000)
Gas Parameters:
6
2.1
2.0
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
2.1
2.0
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
29
12
P6 Cut Current - Amps
12
P7 Start Current - Amps
Timers: (sec)
0.1
0.0
T1 Ramp Up
T2 Pierce
0.0
T3 Thick Plate
0.1
1.0
(0.160)
4
4(0.160)
4(0.160)
25(1.000)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35
T5 Gas O
Version 4.5 released on 13May13
70
H5 Arc Voltage - Volts
Machine Parameters:
0.0(0.000)
2540(100)
(in/min)
Speed - mm/min
Kerf - mm (inch)
Q MS 280A GS1 ncode106 pic4
QUALITY PRODUCTION
Material Carbon Steel Carbon Steel
Gas Select 1 1
Amperes 280 280
Cut Gas O2 O2
Start Gas N2 AIR
Shield Gas N2 AIR
Code Description Material Thickness - mm (inch)
ESAB Welding and Cutting Products
16(0.625) 20(0.750) 25(1.000) 32(1.250) 35(1.375)
Gas Parameters:
1 1 1 1 1
1.7 1.7 1.7 1.7 1.7
4.7 4.7 4.7 4.7 4.7
3.6 3.6 3.6 3.6 3.6
4.7 4.7 4.7 4.7 4.7
280 280 280 280 280
P1 Gas Select
P2 Plasma Start - Bar
P3 Shield Start - CMH
P4 Plasma Cut - Bar
P5 Shield Cut - CMH
P6 Cut Current - Amps
30
150 150 150 150 150
P7 Start Current - Amps
Timers: (sec)
0.6 0.6 0.6 0.6 0.6
0.7 0.7 1.0 1.5 1.9
T1 Ramp Up
T2 Pierce
0.0 0.0 1.0 1.0 1.0
T3 Thick Plate
0.6 0.6 0.6 0.6 0.6
1.0 1.0 1.0 1.0 1.0
(0.160) 4(0.160) 4(0.160) 4(0.160) 4(0.160)
5(0.200) 8(0.310) 12(0.470) 13(0.500) 14(0.563)
4
18(0.700) 13(0.500) 18(0.700) 19(0.750) 22(0.850)
16(0.625) 20(0.750) 25(1.000) 32(1.250) 35(1.375)
(inch)
T6 Raise Lift
Height Parameters: mm
H1 Ignition
H2 Pierce
H3 Cutting
H4 Thickness
T4 Ramp Down
0.35 0.35 0.35 0.35 0.35
T5 Gas O
Version 4.5 released on 13May13
140 150 160 165 175
H5 Arc Voltage - Volts
Machine Parameters:
2290(90) 2160(85) 1520(60) 1220(48) 890(35)
2.8(0.110) 2.9(0.115) 3.4(0.135) 3.0(0.120) 3.6(0.140)
(in/min)
Speed - mm/min
Kerf - mm (inch)
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