ESAB LAF 1000, LAF 1000M DC Instruction manual

LAF 1000/ 1000M DC
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Bruksanvisning Brugsanvisning Bruksanvisning Käyttöohjeet Instruction manual Betriebsanweisung Manuel d’instructions
Gebruiksaanwijzing Instrucciones de uso Istruzioni per l’uso Manual de instruções
ПдзгЯет чсЮуещт
Instrukcja obs³ugi
Valid for serial no. 3100456 512 101 2005--02--03
SVENSKA 5..............................................
DANSK 13................................................
NORSK 21................................................
SUOMI 29................................................
ENGLISH 37..............................................
DEUTSCH 45.............................................
FRANÇAIS 54.............................................
NEDERLANDS 62.........................................
ESPAÑOL 70..............................................
ITALIANO 79..............................................
PORTUGUÊS 89..........................................
ЕЛЛЗНЙКБ 98.............................................
POLSKI 108.................................................
Rätt till ändring av specifikationer utan avisering förbehålles. Ret til ændring af specifikationer uden varsel forbeholdes. Rett til å endre spesifikasjoner uten varsel forbeholdes. Oikeudet muutoksiin pidätetään. Rights reserved to alter specifications without notice. Änderungen vorbehalten. Sous réserve de modifications sans avis préalable. Recht op wijzigingen zonder voorafgaande mededeling voorbehouden. Reservado el derecho de cambiar las especificaciones sin previo aviso. Ci riserviamo il diritto di variare le specifiche senza preavviso. Reservamo--nos o direito de alterar as especificações sem aviso prévio.
ДйбфзсеЯфбй фп дйкбЯщмб фспрпрпЯзузт рспдйбгсбцюн ЧщсЯт рспейдпрпЯзуз.
Zastrzegamy sobie prawo do wprowadzenia zmian.
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FÖRSÄKRAN OM ÖVERENSST ÄMMELSE
Esab Welding Equipment AB, 695 81 Laxå, Sverige, försäkrar under eget ansvar att svetsströmkälla LAF 1000/ 1000M från serienummer 615 / 845(M) är i överensstäm­melse med standard EN 60974--1 enligt villkoren i direktiv (73/23/EEG) med tillägg (93/68/EEG) och standard EN 50199 enligt villkoren i direktiv (89/336/EEG) med til­lägg (93/68/EEG).
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OVERENSSTEMMELSEERKLÆRING
Esab Welding Equipment AB, S--695 81 Laxå, Sverige, erklærer på eget ansvar, at svejsestrømkilde LAF 1000/ 1000M fra serienummer 615 / 845(M) er i overensstem­melse med standarden EN 60974--1 ifølge betingelserne i direktiv (73/23/EØF) med tillæg (93/68/EØF) og standarden EN 50199 ifølge betingelserne i direktiv (89/336/EØF) med tillæg (93/68/EØF).
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FORSIKRING OM SAMSVAR
Esab Welding Equipment AB, S--695 81 Laxå, Sverige, forsikrer på eget ansvar at sveisestrømkilde LAF 1000/ 1000M fra serienummer 615 / 845(M) er i overensstem­melse med standard EN 60974--1 i følge vilkårene i direktiv (73/23/EF) med tillegg (93/68/EF) og standard EN 50199 i følge vilkårene i direktiv (89/336/EF) med tillegg (93/68/EF).
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VAATIMUSTENMUKAISUUSVAKUUTUS
Esab Welding Equipment AB, S--695 81 Laxå, Ruotsi, vakuuttaa omalla vastuullaan, että hitsausvirtalähde LAF 1000/ 1000M alkaen sarjanumerosta 615 / 845(M) täyttää standardin EN 60974--1 vaatimukset direktiivin (73/23/ETY) ja sen lisäysten (93/68/ETY) ehtojen mukaisesti sekä standardin EN 50199 vaatimukset direktiivin (89/336/ETY) ja sen lisäysten (93/68/ETY) ehtojen mukaisesti.
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DECLARATION OF CONFORMITY
Esab Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guaran­tee that welding power source LAF 1000/ 1000M from serial number 615 / 845(M) complies with standard EN 60974--1, in accordance with the requirements of direc­tive (73/23/EEC) and addendum (93/68/EEC) and with standard EN 50199 in ac­cordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
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ZULASSUNGSNACHWEIS
Esab Welding Equipment AB, S--695 81 Laxå, Schweden, bestätigt hiermit in Eigen­verantwortung, daß die Schweißstromquelle LAF 1000/ 1000M ab Seriennummer 615 / 845(M) dem Standard EN 60974--1 gemäß den Bedingungen der Direktive (73/23/EEG) mit Zusats (93/68/EEG) und dem Standard EN 50199 gemäß den Be­dingungen der Direktive (89/336/EEG) mit Zusatz (93/68/EEG) entspricht.
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CERTIFICAT DE CONFORMITÉ
Esab Welding Equipment AB, S--695 81 Laxå Suède, certifie que la source de cou­rant de soudage LAF 1000/ 1000M à partir du numéro de série 615 / 845(M) est conforme à la norme EN 60974--1 selon les cinditions de la directive (73/23/CEE) avec additif (93/68/CEE) et à la norme EN 50199 selon les conditions de la directive (89/336/CEE) avec additif (93/68/CEE).
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3
VERKLARING VAN OVEREENSTEMMING
Esab Welding Equipment AB, S--695 81 Laxå, Zweden, verklaart geheel onder eigen verantwoordelijkheid dat lasstroombron LAF 1000/ 1000M van het serienummer 615 / 845(M) in overeenstemming is met norm EN 60974--1 conform de bepalingen in richtlijn (73/23/EEG) met de annex (93/68/EEG) en met norm EN 50199 conform de bespalingen in richtlijn (89/336/EEG) met annex (93/68/EEG).
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DECLARACIÓN DE CONFORMIDAD
Esab Welding Equipment AB, S--695 81 Laxå, Suecia, garantiza bajo propia respon­sabilidad que la fuente de corriente para soldadura LAF 1000/ 1000M a partir del número de serie 615 / 845(M) concuerda con la norma EN 60974--1 conforme a la directiva (73/23/CEE) con el suplemento (93/68/CEE) y con la norma EN 50199 se­gún los requisitos de la directiva (89/336/CEE) con el suplemento (93/68/CEE).
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DICHIARAZIONE DI CONFORMITA
Esab Welding Equipment AB, S--695 81 Laxå, Svezia, dichiara sotto la propria re­sponsabilità che il generatore per saldatura LAF 1000/ 1000M con numero di serie a partire da 615 / 845(M) è conforme alla norma EN 60974--1 come previsto dalla di­rettiva (73/23/CEE) e successive integrazioni (93/68/CEE) ed alla norma EN 50199 come previsto dalla direttiva (89/336/CEE) e successive integrazioni (93/68/CEE).
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DECLARAÇÃO DE CONFORMIDADE
Esab Welding Equipment AB, S--695 81 Laxå, Suécia, garante sob responsabilidade de própria que a fonte de corrente para soldadura LAF 1000/ 1000M a partir do nú­mero de série 615 / 845(M) está em conformidade com a norma EN 60974--1 se­gundo os requisitos da directiva (73/23/CEE) com o suplemento (93/68/CEE) e com a norma EN 50199 segundo os requisitos da directiva (89/336/CEE) com o suple­mento (93/68/CEE).
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ДЗЛЩУЗ УХММПСЦЩУЗУ
З ефбйсеЯб Esab Welding Equipment AB, 695 81 Laxå, УпхздЯб, дзлюней ьфй пй рзгЭт сеэмбфпт ухгкьллзузт LAF 1000/ 1000M брь фпн бсйимь уейсЬт 615 / 845(M) кбй Эрейфб, ухммпсцюнпнфбй ме фп рсьфхрп EN 60974–1 уэ мцщнб ме фйт брбйфЮуейт фзт пдзгЯбт (73/23/EEG) кбй фпх рбсбсфЮмбфпт (93/68/EEG) кбй фп рсьфхрп EN 50199 уэмцщнб ме фйт брбйфЮуейт фзт пдз гЯбт (89/336/EEG) кбй фпх рбсбсфЮмбфпт (93/68/EEG).
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DEKLARACJA ZGODNO¦CI
Firma Esab Welding Equipment AB, 69581 Laxaa, Szwecja, gwarantuje pod rygorem odpowiedzialno¶ci, ¿e ¼ród³a pr±du spawania LAF 1000/1000M od numeru seryjnego 615/845(M) spe³niaj± wymagania normy EN60974-1 wed³ug dyrektywy (73/23/EEC) z poprawkami (93/68/EEG) oraz normy EN 50199 wed³ug dyrektywy (89/336/EEG) z poprawkami (93/68/EEG)..
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Anders Birgersson Managing Director Esab Welding Equipment AB 695 81 LAXÅ SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
4
ENGLISH
1SAFETY 38...........................................................
WARNING 39.....................................................................
2 INTRODUCTION 40...................................................
2.1 General 40..................................................................
2.2 Technical data 40............................................................
3 INSTALLATION 41....................................................
3.1 General 41..................................................................
3.2 Unpacking and erection 41....................................................
3.3 Connections 41..............................................................
3.4 PC board 42.................................................................
4 OPERATION 43.......................................................
4.1 General 43..................................................................
4.2 Controls 43..................................................................
4.3 Start--up 43..................................................................
5 MAINTENANCE 44....................................................
5.1 Cleaning 44.................................................................
6 ORDERING OF SPARE PARTS 44......................................
DIAGRAM 117............................................................
LIST OF COMPONENTS 118...............................................
CONNECTION INSTRUCTION 119..........................................
SPARE PARTS LIST 121...................................................
TOCe
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GB
1SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommen­dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation S location of emergency stops S its function S relevant safety precautions S welding
2. The operator must ensure that:
S no unauthorised person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose S be free from draughts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely. S Work on high voltage equipment may only be carried out by a qualified electrician. S Appropriate fire extinquishing equipment must be clearly marked and close at hand. S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU­TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards. S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. S Insulate yourself from earth and the workpiece. S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes. S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use earmuffs or other hearing protection. S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
WARNING
This product is intended for industrial use. In a domestic environment this prod­uct may cause radio interference. It is the users responsibility to take adequate precautions.
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2 INTRODUCTION
2.1 General
LAF 1000/ 1000M are remote--controlled 3--phase welding power sources designed
for high--efficiency mechanical gas metal arc welding (MIG/MAG) or sub arc welding (SAW). They are always to be used in combination with ESAB‘s control box A2--A6 Process Controller (PEH) or A2 Welding Control Unit (PEI).
LAF is fan--cooled and monitored by a thermal overload protection. When the protection enters into action a yellow indicating lamp on the front panel goes on and is reset automatically as soon as the temperature has gone down to an acceptable level.
The welding power sources and the control unit are linked together over a 2--wire bus enabling precision control of the welding process.
All welding parameter settings for the power source can be made by the operator on the front panel of the control unit. The operation of the power source is completely controlled and monitored by this unit. Even the start and stop qualities can be set by way of the control unit. The preset welding current parameters can also be monitored in the course of welding.
For more detailed information regarding the settings and the working mode of the welding power source, please refer to the instruction manual for either the A2--A6 Process Controller or the A2 Welding Control Unit.
2.2 Technical data
LAF 1000 LAF 1000M
Voltage 400/415/500 V, 3µ50 Hz
400/440/550 V, 3µ60 Hz
Permissible load at:
100 % duty cycle 60 % duty cycle
Setting range
MIG/MAG SAW
No--load voltage 52 V 52 V No--load power 145 W 145 W Effiency 0,84 0,84 Power factor 0,95 0,95 Weight 330 kg 330 kg Dimensions L x W x H 646 x 552 x 1090 646 x 552 x 1090 Enclosure class IP 23 IP 23
800 A/44 V 1000 A/44 V
50 A/17 V -- 1000 A/45 V 40 A/22 V -- 1000 A/45 V
230/400/415/500 V, 3µ50 Hz 230/400/440/550 V, 3µ60 Hz
800 A/44 V 1000 A/44 V
50 A/17 V -- 1000 A/45 V 40 A/22 V -- 1000 A/45 V
Application class
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP 23 is designed for indoor and outdoor use.
Application class
The symbol indicates that the power source is designed for use in areas with increased electrical hazard.
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3 INSTALLATION
3.1 General
The installation must be executed by a professional.
3.2 Unpacking and erection
WARNING -- TIPPING RISK!
Fasten the equipment -- particularly if the ground is uneven or sloping.
S Place the welding power source on a level foundation. S Make sure there is nothing to prevent the cooling.
Lifting instructions
3.3 Connections
S On delivery the welding power source is connected
for 400 V. For other supply voltage, switch over to the desired voltage on the main transformer and the control transformer according to the connection instructions on page 119.
S Make sure the mains cable has the right sectional
area and fuse it with an adequate fuse according to applicable local directions (see table on page 42).
S Connect the earth cable to the screw marked . S Tighten the cable support (1). S Connect the mains cable to the main terminal
blocks L1, L2 and L3.
S Connect the control cable between the LAF
welding power source and the control unit to the 28--pole contact (2) inside the welding power source.
S Connect 1 pin socket measure cable (4). S Connect a suitable welding and return cable to the contacts (3) marked + and --
on the front of the power source.
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Mains connectio n
LAF 1000
Voltage V 400 415 500 400 440 550 Current A
100% 60%
Cableareamm Fuse, slow A 63 63 63 63 63 63
LAF 1000M 50 Hz 60 Hz
Voltage V 230 400 415 500 230 400 440 550 Current A
100% 60%
Cableareamm Fuse, slow A 125 63 63 63 125 63 63 63
2
2
64 80
4x16 4x16 4x16 4x16 4x16 4x16
111
138
4x50 4x16 4x16 4x16 4x50 4x16 4x16 4x16
50 Hz 60 Hz
64 80
64 80
64 80
52 65
52 65
111
138
64 80
64 80
64 80
52 65
64 80
3.4 PC board
DIP switches
52 65
The PC board (AP1) has two DIP switches (SW1 and SW2) which are preset on delivery. The settings are not to be changed.
When spare parts are supplied the settings of the DIP switches must be checked (and set, if necessary) before fitting the PC board into the welding power source.
S DIP switch SW1
To make the communication with the A2--A6 Process Controller (PEH) work DIP switch 1 (SW1) must be set.
S DIP switch SW2
DIP switch 2 (SW2) must be set in order to inform the A2--A6 process controller (PEH) about the rating of the power source that is connected.
Setting of DIP switch SW1
S Set pole 6 to “OFF“ position and all other
poles to “ON“.
Setting of DIP switch SW2
S Set pole 1 to “OFF“ position and all other
poles to “ON“.
Welding power source program
The welding power source program is stored in the flash memory IC 6. The capsule is fitted in a holder and is replaceable.
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4 OPERATION
4.1 General
General safety regulations for the handling of the equipment can be found on page 38. Read through before you start using the equipment!
4.2 Controls
The front panel contains:
1. Main switch, breaking the incoming mains voltage for the welding power source.
2. Indicating lamp (white), showing that the main switch is activated.
3. Indicating lamp (yellow), showing that the thermal protection has entered into action due to overheating in the transformer. The lamp is reset when the temperature has gone down to an acceptable level.
4. Pushbutton, for the resetting of automatic fuse FU1 for 42 V supply voltage.
4.3 Start--up
S Connect the return cable to the work piece. S Set the main switch (1) to position “I“.
The white indicating lamp (2) goes on and the fan starts.
S Set the welding parameters and start welding by way of the control box
(see instruction manual 0443 745 xxx for A2--A6 Process Controller or instruction manual 0449 331 xxx for the A2 Welding Control Unit).
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5 MAINTENANCE
5.1 Cleaning
S Clean the welding power source as necessary.
Dry compressed air is recommended for the purpose.
WARNING!
Blocked air inlets or outlets will lead to overheating.
6 ORDERING OF SPARE PARTS
Spare parts are ordered through your nearest ESAB representative, see back cover. When ordering spare parts, please state machine type and number as well as desig­nation and spare part number as shown in the spare parts list on page 121. This will simplify dispatch and ensure you get the right part.
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ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H Vienna--Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o. Prague Tel: +420 2 819 40 885 Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB Copenhagen--Valby Tel:+4536300111 Fax:+4536304003
FINLAND
ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71
FRANCE
ESAB France S.A. Cergy Pontoise Tel:+33130755500 Fax:+33130755524
GERMANY
ESAB GmbH Solingen Tel: +49 212 298 0 Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03
ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft Budapest Tel:+3612044182 Fax:+3612044186
ITALY
ESAB Saldatura S.p.A. Mesero (Mi) Tel:+3902979681 Fax:+390297289181
THE NETHERLANDS
ESAB Nederland B.V. Utrecht Tel: +31 30 2485 377 Fax: +31 30 2485 260
NORWA Y
AS ESAB Larvik Tel:+4733121000 Fax:+4733115203
POLAND
ESAB Sp.zo.o. Katowice Tel: +48 32 351 11 00 Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda Lisbon Tel: +351 8 310 960 Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o. Bratislava Tel:+421744882426 Fax:+421744888741
SPAIN
ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: +34 91 878 3600 Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB Gothenburg Tel:+4631509500 Fax:+4631509222
ESAB International AB Gothenburg Tel:+4631509000 Fax:+4631509360
SWITZERLAND
ESAB AG Dietikon Tel: +41 1 741 25 25 Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A. Contagem--MG Tel: +55 31 2191 4333 Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 57 48
Asia/Pacific
CHINA
Shanghai ESAB A/P Shanghai Tel: +86 21 5308 9922 Fax: +86 21 6566 6622
INDIA
ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama Jakarta Tel: +62 21 460 0188 Fax: +62 21 461 2929
JAPAN
ESAB Japan Tokyo Tel: +81 3 5296 7371 Fax: +81 3 5296 8080
MALAYSIA
ESAB (Malaysia) Snd Bhd Shah Alam Selangor Tel: +60 3 5511 3615 Fax: +60 3 5512 3552
SINGAPORE
ESAB Asia/Pacific Pte Ltd Singapore Tel: +65 6861 43 22 Fax: +65 6861 31 95
SOUTH KOREA
ESAB SeAH Corporation Kyungnam Tel: +82 55 269 8170 Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE Dubai Tel: +971 4 887 21 11 Fax: +971 4 887 22 63
Representative offices
BULGARIA
ESAB Representative Office Sofia Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt Dokki--Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office Bucharest Tel/Fax: +40 1 322 36 74
RUSSIA--CIS
ESAB Representative Office Moscow Tel:+70959379820 Fax: +7 095 937 95 80
ESAB Representative Office St Petersburg Tel:+78123254362 Fax: +7 812 325 66 85
Distributors
For addresses and phone numbers to our distributors in other countries, please visit our home page
www.esab.com
ESAB AB SE--695 81 LAXÅ SWEDEN Phone +46 584 81 000
www.esab.com
041227
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