ESAB Heliarc 250 AC/DC Power Supply for 50 HZ. Service Troubleshooting instruction

Supplement To Form 15-047
Heliarc 250 AC/DC POWER SUPPLY
for 50 HZ. SERVICE
ESAB P/N 31320
I. GENERAL
This supplement covers the Heliarc 250 AC/DC Power Source with "power factor correction" specifically de­signed for 220/380/415 Volt -- 50 Hertz service. It is identical to the standard Heliarc 250 AC/DC (P/N 31310) unit covered in Form 15-047 except for the following:
IMPORTANT
As shipped from the factory, all 50 Hz units are hooked­up to operate from a 415 volt input. If your input require­ments do not match the factory-shipped provision, the following data should be heeded:
You must change the input terminal board (TB) volt­age links to match your actual primary input voltage -
- as described in Section II-C of this supplement.
A. Replacement Parts:
Main Transformer (MTR) - P/N 31318 replaces P/N
31313. Terminal Board Assy. (TB) - P/N 680434 replaces P/ N 680047. Fan Motor (FM) - P/N 2062301 replaces P/N 2062340.
II. Form 15-047 is applicable to this unit except
as follows:
A. Revised Specification following:
Rated Output@ 250 Amps @ 30 Volts 40% Duty Cycle AC/DC, Tig/Stick Open Circuit Voltage 79 Volts AC/72 Volts DC Output Welding Current AC/DC Current Low Range 5 to 60 Amps Range in High Range 15 to 320 Amps Amperes
Input Voltage 220/380/415 VAC,
1 Ph., 50 Hz. Input Current @ Voltage 220 380 415 Rated Load in Amps Full Load 78 47 38 Power Factor @ Rated Load Approx. 76% Auxiliary Power Output 115 VAC, 15 Amp., 50 Hz. Dimensions: Width 16-inches 406 mm
Depth 30-inches 762 mm Height 22-inches 559 mm
Weight 385 lbs. 175 kg
L-TEC P/N 35623
F-15-049
March, 1995
Revised Table for Recommended Input Conductors and Line Fuses.
Input Requirements Input & Gnd. Time-Delay
Volts Amps. CU/AWG Amps. 220 78 3 125 380 47 8 70 415 38 8 60
C. Primary Voltage Changeover Connections
As mentioned previously, the primary windings of the main transformer are factory connected for 415 volt op­eration. These connections are made by using reconnectable links on the voltage changeover terminal board for the main transformer. This unit's terminal board (illustrated following) is silkscreened to show the avail­able primary voltage connections which can be used.
220
2
1
3
380
415
220
220
380
415
7
Voltage Changeover Terminal Board (TB)
D. Wiring Diagram -- Use revised portions contained
herein.
E. Schematic Diagram -- Use revised portions con-
tained herein.
Conductor Fuse Size
L1
Customer's Input Cable Connection
L2
I Double Links Provided
Be sure this information reaches the operator. You can get extra copies through your supplier.
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