ESAB Feed Selector Instruction manual

FEED SELECTOR

INSTRUCTION MANUAL

0349 301 099 Edition 120120

1 DIRECTIVE .......................................................................................................................................................... 3

2 SAFETY ...............................................................................................................................................................3

3 INTRODUCTION..................................................................................................................................................4

4 TECHNICAL DATA .............................................................................................................................................. 4

5 INSTALLATION....................................................................................................................................................5

6 MAINTENANCE ................................................................................................................................................. 13

7 DIAGRAM...........................................................................................................................................................14

8 ACCESSORIES ................................................................................................................................................. 16

9 ORDEING NUMBERS........................................................................................................................................17

1 DIRECTIVE

DECLARATION OF CONFORMITY

ESAB Welding Equipment AB, S-695 81 Laxå, Sweden, gives its unreserved guarantee that Feed selector from serial number 450 complies with standard IEC/EN 60974-1, in accordance with the requirements of directive (73/23/EEC).

2 SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. All work must be carried out by trained personnel well−acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

- its operation

- location of emergency stops

- its function

- relevant safety precautions

- welding

2. The operator must ensure that:

- no unauthorised person is stationed within the working area of the equipment when it is started up.

- no−one is unprotected when the arc is struck

3. The workplace must:

- be suitable for the purpose

- be free from draughts

4. Personal safety equipment

- Always wear recommended personal safety equipment, such as safety glasses, flame−proof clothing, safety gloves.

- do not wear loose−fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns.

5. General precautions

- make sure the return cable is connected securely.

- work on high voltage equipment may only be carried out by a qualified electrician.

- appopriate fire extinquishing equipment must be clearly marked and close at hand.

- lubrication and maintenance must not be carried out on the equipment during operation.

3 INTRODUCTION

Feed selector is switch unit for completing two wire feeders with one welding rectifier for welding with use of two different electrode wires and one or two shielding gases. It switches one pole of the welding rectifier and all needed control circuits between wire feeders. Switching is performed automatically, by the signal from wire feeder. Wire feeder that is not used is automatically disabled for the welding. Thus it enables welding only with the same polarity for both processes.

Feed selector is basically intended for chopper and thyristor welding rectifiers, as they provide possibility of remote voltage adjustment. In very limited cases it may be used also for primary-tapped welding rectifiers, however they don't provide remote voltage adjustment and changing the wire feeder will be accompanied with manual voltage changing.

4 TECHNICAL DATA

Permissible load

Outputs:

35% duty cycle 630 A

60% duty cycle 500 A

100% duty cycle 400A

Input:

60% duty cycle 630A

100% duty cycle 500A

Control voltage 42V 50/60 Hz

Dimensions l x w x h 605x375x180

Weight 34 kg

Enclosure class IP23

5 INSTALLATION

Fig. 1. Mounting brackets fastening on Origo

Mig 410, 510.

Fig. 2 Mounting brackets fastening on Origo

Mig 400t, 500t.

Fig. 3 Mounting brackets fastening on Origo

Mig 402c/cw, 502c/cw, 652c/cw.

Fig. 4 Mounting brackets fastening on Origo

Mig 630t.

Fig. 5. Mounting scheme.

Attention: To provide required stability of the whole set, application of the stabilizer kit 0349303474 for welding rectifiers Origo

Mig 410, 510 is strictly demanded.

Fig. 6 Mounting on Origo

Mig 410, 510.

* Coupling should be made loosely until assembling according to fig.8. Once

completed, they should be finally tightend.

Fig. 7 Mounting on Origo

Mig 400t, 500t, 630t, 402c/cw, 502c/cw, 652c/cw.

* Coupling should be made loosely until assembling according to fig.8. Once

completed, they should be finally tightend.

Feeder

support

0349 309 788

Fig. 8. Mounting of the feeder's carrier.

Fig. 9. External connections - rear panel .

1. Input current cable to welding rectifier.

2. Control cable to welding rectifier.

3. Cooler output connection.

4. Cooler input connection.

5. Control cable socket to wire feeder No 1. 6,7. Water connection of wire feeder No 1.

8. Connection for welding current to wire feeder No1.

9. Control cable socket to wire feeder No 2. 10,11. Water connection of wire feeder No 2.

12. Connection for welding current to wire feeder No2.

Attention: If only one water cooled welding gun is used respective water connection: 6-7 or 1011 should be closed by means of the connector 0349308662 to open the way o water circulation.

Fig. 10. Water connector.

Attention: Depending on applied welding rectifier and anticipated welding currents respective cross section of the cable providing current to wire feeder should be applied.

6 MAINTENANCE

Inspection and cleaning. Check regularly that the unit is free from dirt. The unit should be regularly blown clean using dry compressed air at reduced pressure. More frequently in dirty environments.

7 DIAGRAM

Fig. 11. Feed selector for Origo™ Mig 410, 510, 400t, 500t, 630t

Fig. 12. Feed selector for Origo™ Mig 402c/cw, 502c/cw, 652c/cw

8 ACCESSORIES

Feed selector 0349 308 248

Part Qty Part No Fig. No

Bracket 1 0349305435 1,2,4

Bracket 1 0349305436 1,2,4

Bracket 1 0349305437 1,2,3,4

Bracket 1 0349305438 1,2,3,4

Gasket 2 0468797001 5

Support plate 2 0468796001 5

Spring pin 2 0349480394 5

Bracket 1 0349308243 5

Hexagon screw 4 0349481125 5

Plain washer 4 0349481038 5

Hexagon nut with flange 4 0349481405 5

Washer 4 0349305445 6,7,8

Distance plate 4 0349305443 6,7,8

Distance plate 2 0349305444 6

Lifting eye 2 0349308246 6,7

Hexagon screw 8 0349481136 6,7,8

Plain washer 16 0349481041 6,7,8

Spring washer 8 0349481054 6,7,8

Hexagon nut 8 0349481150 6,7,8

Feeder support 1 0349 309 788 8

Guide pin 1 0349308307 8

Water connector 1 0349 308 662 10

Optional Accessories

T-piece gas 0457 393 882

KIT – Stabilizer Origo

Mig 0349 303 474

- Fig. No 5

Feed selector 0349 311 680

Part Qty Part No Fig. No

Bracket 1 0349305435 3

Bracket 1 0349305436 3

Bracket 1 0349480886 3

Bracket 1 0349480887 3

Gasket 2 0468797001 5

Support plate 2 0468796001 5

Spring pin 2 0349480394 5

Bracket 1 0349308243 5

Hexagon screw 4 0349481125 5

Plain washer 4 0349481038 5

Hexagon nut with flange 4 0349481405 5

Washer 4 0349305445 6,7,8

Distance plate 4 0349305443 6,7,8

Distance plate 2 0349305444 6

Lifting eye 2 0349308246 6,7

Hexagon screw 8 0349481136 6,7,8

Plain washer 16 0349481041 6,7,8

Spring washer 8 0349481054 6,7,8

Hexagon nut 8 0349481150 6,7,8

Feeder support 1 0349309788 8

Guide pin 1 0349308307 8

Water connector 1 0349308662 10

Optional Accessories

T-piece gas 0457 393 882

KIT – Stabilizer Origo

Mig 0349 303 474

9 ORDEING NUMBERS

0349 308 248 – Feed Selector for: Origo™ Mig 410, 510, 400t, 500t, 630t 0349 311 680 – Feed Selector for: Origo™ Mig 402c/cw, 502c/cw, 652c/cw

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H Vienna--Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 745 11 28

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o. Vamberk Tel: +420 2 819 40 885 Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB Herlev Tel:+4536300111 Fax:+4536304003

FINLAND

ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71

FRANCE

ESAB France S.A. Cergy Pontoise Tel:+33130755500 Fax:+33130755524

GERMANY

ESAB GmbH Solingen Tel: +49 212 298 0 Fax: +49 212 298 218

GREAT BRITAIN

ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03

ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft Budapest Tel:+3612044182 Fax:+3612044186

ITALY

ESAB Saldatura S.p.A. Mesero (Mi) Tel:+3902979681 Fax:+390297289181

THE NETHERLANDS

ESAB Nederland B.V. Amersfoort Tel: +31 33 422 35 55 Fax: +31 33 422 35 44

NORW AY

AS ESAB Larvik Tel:+4733121000 Fax:+4733115203

POLAND

ESAB Sp.zo.o. Katowice Tel: +48 32 351 11 00 Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda Lisbon Tel: +351 8 310 960 Fax: +351 1 859 1277

SLOVAKIA

ESAB Slovakia s.r.o. Bratislava Tel:+421744882426 Fax:+421744888741

SPAIN

ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: +34 91 878 3600 Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB Gothenburg Tel:+4631509500 Fax:+4631509222

ESAB international AB Gothenburg Tel:+4631509000 Fax:+4631509360

SWITZERLAND

ESAB AG Dietikon Tel: +41 1 741 25 25 Fax: +41 1 740 30 55

North and South America

ARGENTINA

CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A. Contagem-- MG Tel: +55 31 2191 4333 Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 57 48

Asia/Pacific

CHINA

Shanghai ESAB A/P Shanghai Tel: +86 21 5308 9922 Fax: +86 21 6566 6622

INDIA

ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama Jakarta Tel: +62 21 460 0188 Fax: +62 21 461 2929

JAPAN

ESAB Japan Tokyo Tel: +81 3 5296 7371 Fax:+81352968080

MALAYSIA

ESAB (Malaysia) Snd Bhd Selangor Tel: +60 3 8027 9869 Fax:+60380274754

SINGAPORE

ESAB Asia/Pacific Pte Ltd Singapore Tel:+6568614322 Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation Kyungnam Tel: +82 55 269 8170 Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE Dubai Tel: +971 4 887 21 11 Fax: +971 4 887 22 63

Representative offices

BULGARIA

ESAB Representative Office Sofia Tel/Fax: +359 2 974 42 88

EGYPT

ESAB Egypt Dokki-- Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13

ROMANIA

ESAB Representative Office Bucharest Tel/Fax: +40 1 322 36 74

RUSSIA

LLC ESAB Moscow Tel: +7 095 543 9281 Fax: +7 095 543 9280

LLC ESAB St Petersburg Tel: +7 812 336 7080 Fax: +7 812 336 7060

Distributors

For addresses and phone numbers to our distributors in other countries, please visit our home page

www.esab.com

ESAB AB SE--695 81 LAXÅ SWEDEN Phone +46 584 81 000

www.esab.com

070514

ESAB Feed Selector Instruction manual

Specifications and Main Features

Frequently Asked Questions

User Manual