ESAB FeedMech 4804 Spare parts list (Replacement parts)

Aristo®

FeedMech 4804, FeedControl

Spare parts list

0459 839 007 GB 20181228

Valid for: serial no. 606-, 410-, 647-xxx-xxxx

Ordering no. Product

0461 070 880 Aristo® FeedMech 4804, 23 pole

0461 070 881 Aristo® FeedMech 4804, 12 pole

0461 080 880 Aristo® FeedControl

Spare parts may be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product
type, serial number, denominations and ordering numbers according to the spare parts list. This facilitates dispatch and
ensures correct delivery.

Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained
electrician. Use only recommended spare parts.

TABLE OF CONTENTS

SPARE PARTS FEEDMECH 4804 ........................................................... 4

SPARE PARTS FEEDCONTROL – 606-XXX-XXXX ................................ 8

SPARE PARTS FEEDCONTROL – 410-,647-XXX-XXXX....................... 12

WEAR PARTS FEEDMECH 4804 ............................................................ 16

Rights reserved to alter specifications without notice.

0459 839 007 © ESAB AB 2018

SPARE PARTS FEEDMECH 4804

SPARE PARTS FEEDMECH 4804

C = Component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

HA1 1 Cover included in item HA50

HA2 1 Cover plate for gas bottle indicator, included

in item HA50

HA3 1 Back plate included in item HA50

HA4 1 Dummy plug Ø12.7

HA5 3 0147 866 011 Lever switch 13SB1,

13SB2,
13SB3

HA6 1 0365 803 015 Connector Quick coupling, blue

HA7 1 0365 803 014 Connector female Quick coupling, red

HA8 1 0365 803 002 Connector female Quick coupling

HA9 1 0368 544 005 Socket 23 pole panel socket 13XS4

0193 513 105 Sleeve

0.8–1.5 mm2For 12 and 23 pole
socket

1 0461 036 001 Connection plate For 23 pole panel socket

0368 544 003 Socket 12 pole socket 13XS4

0461 036 002 Connection plate For 12 pole panel socket

HA10 1 Base plate included in item HA50

HA11 1 0458 678 005 Bar flexible

HA12 1 Bracket included in item HA50

HA13 4 0461 032 001 Rubber damper cylindrical

HA14 4 Nut M6

HA15 4 0153 043 002 Insulating washer

HA16 2 Nut protective cap M6

HA17 2 Nut M6

HA18 1 0458 547 880 Wire feed mechanism Type MEL 48, see below

HA19 1 0160 609 881 Welding current

terminal

HA20 1 Spacer ring Included in item HA19

HA21 1 Washer Included in item HA19

HA22 1 Nut Included in item HA19

HA23 1 Washer Ø22/10.5×2

HA24 2 Spring washer Ø20/10.2×1.1

HA25 1 Screw M10×20

HA26 1 0467 911 881 Capacitor 13C2

HA27 1 Nut M5

HA28 1 Flat pin 5.3 mm

HA29 2 0367 149 001 Inlet plug

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© ESAB AB 2018

SPARE PARTS FEEDMECH 4804

Item Qty Ordering no. Denomination Notes C

HA30 1 Dummy plug Ø26

HA31 1 0368 543 001 Pin socket 4pole 13XP1

0323 945 001 Connector pin

0.32–0.52 mm

2

HA32 1 0368 543 002 Pin socket 8pole

0323 945 004 Connector pin

0.52-1.5 mm

2

HA33 1 0365 803 014 Connector female Quick coupling, red

HA34 9 Hose clip Ø12

HA35 - 0190 315 102 Hose Ø11/5.5, to be ordered per metre

HA36 1 0365 803 015 Connector female Quick coupling, blue

HA37 1 0458 950 001 Sign

HA38 1 0443 514 001 Sign

SPARE PARTS SETS

Item Ordering no. Denomination Notes

HA50 0461 147 880 Plate kit Includes items HA1, HA2, HA3, HA10 and HA12

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDMECH 4804

C = Component designation in the circuit diagram

(W) = Wear part (see the “Wear parts FeedMech 4804” chapter)

Item Qty Ordering no. Denomination Notes C

0458 547 880 Wire feed mechanism Includes items HD1–HD27

and HD29, TypeMEL48

0458 547 881 Wire feed mechanism,

TypeMEL48

Includes items HD1–HD27
and HD29

HD1 1 0156 728 012 Drive unit With pulse generator 13M2

HD1 1 0156 728 010 Drive unit With tachometer 13M2

- 1 0193 260 063 Connector 4 pole 13XS4

HD2 1 0156 728 011 Drive unit 13M3

1 Flat pin M10 Ø 6.3×1.8

6 Nut M8

HD3 1 0467 911 880 Capacitor 0.1 µF 250V with cable lugs 13C6

HD4 1 Screw M6×40

HD5 1 Washer Ø 6.4/12×1.5

HD6 1 0455 048 001 Insulating tube

HD7 1 0458 545 001 Connection housing

HD8 9 Screw M5×20

HD9 1 Screw M6×16

HD10 1 Nut M6

HD11 1 0455 047 001 Front flange

HD11 1 0458 918 880 Front flange with PC.board Current relay

HD12 1 0455 044 001 Current connection

HD15 1 (W) Outlet nozzle

HD16 2 (W) Feed roller no. 6

HD17 4 0156 707 001 Distance washer

HD18 2 0156 707 002 Adjustement spacer

HD19 2 0366 944 001 Washer

HD20 2 Screw M5×16

HD21 1 (W) Bogey no. 6

HD23 1 0366 961 001 Inter nozzle support

HD24 2 0215 702 708 Locking washer

HD25 1 (W) Intermediate nozzle

HD26 1 Wire feed plate

HD27 1 0366 962 001 Bogey axle

- 1 Screw M8×30

- 1 Washer Ø 26/8.4×5

HD28 4 0153 043 002 Insulating washer

HD29 2 0368 750 001 Insulating sleeve For cable set

1 0459 229 880 Cable set

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDMECH 4804

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 606-XXX-XXXX

SPARE PARTS FEEDCONTROL – 606-XXX-XXXX

C = Component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

HB1 1 Cover Included in item HB50

HB2 1 0458 950 001 Sign

HB3 1 Chassis Included in item HB50

HB4 4 0461 032 001 Rubber damper Cylindrical

HB5 1 Adapter plate Included in item HB50

HB6 1 Dummy plug Ø12.7

HB7 1 0368 544 001 Sleeve socket 4-pole 13XS17

Sleeve

0.35–0.5mm

HB8 1 0368 544 002 Sleeve socket 8-pole 13XS16

0193 513 103 Sleeve

0193 513 105 Sleeve

0.35–0.5mm

0.8–1.5mm

2

2

2

HB9 1 0192 576 004 Lamp 42–48V 13HL1

HB10 1 Dummy plug Ø26

HB11 1 0365 803 002 Connector female Quick coupling

HB12 6 0368 978 008 Hose clip

HB13 - 0190 315 102 Hose to be ordered per metre

HB14 2 0193 054 007 Solenoid valve 42 V 13YV1, 13YV2

HB15 1 0365 803 002 Connector female Quick coupling

HB16 2 0456 654 001 Nipple 3/16" M5

HB17 1 0413 154 002 Relay Gas flow guard 13SL1

HB18 1 Box Included in item HB50

HB19 1 0160 609 881 Welding current

terminal

Including HB20, HB21 and
HB22

HB20 1 Spacer ring Included in item HB19

HB21 1 Washer Included in item HB19

HB22 1 Nut Included in item HB19

HB23 1 Washer Ø22/10.5×2

HB24 2 Spring washer Ø20/10.2×1.1

HB25 1 Screw M10×20

HB26 1 0365 803 016 Connector Quick coupling Ø6.3 red

HB27 1 0461 088 001 Current bar AF 48-4

HB28 1 0160 362 881 Machine contact OKC 50

HB29 1 0365 803 014 Connector female Quick coupling red

HB30 1 0365 803 015 Connector female Quick coupling blue

HB31 4 Hose clip Ø12

HB32 1 0365 803 017 Connector Quick coupling Ø6.3 blue

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 606-XXX-XXXX

SPARE PARTS SETS

Item Ordering no. Denomination Notes

HB50 0461 148 880 Plate kit Includes items HB1, HB3, HB5 and HB18

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 606-XXX-XXXX

C = Component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

HC1 1 0487 187 887 Circuit board Configured 13AP1

HC2 1 0457 801 001 Insulation

HC3 1 Screen plate

HC4 1 0368 543 003 Plug 12 pole panel plug 13XP2

0323 945 004 Pin for 12 pole plug

HC5 1 0368 544 003 Socket 12 pole panel socket 13XS1

0323 945 003 Sleeve for 12 pole socket

HC6 1 0467 911 884 Capacitor 13C3

HC7 1 Flat pin 5.3 mm

HC8 1 Nut M5

HC9 1 0194 259 001 Contactor mini 42V AC 13RE1

HC11 1 Bar

HC12 1 Connector D-SUB 9 pole 13XP1

HC13 1 0487 083 880 Circuit board Daughter board 13AP2

HC14 1 0193 700 703 Ribbon cable with contact 26-pole

HC15 1 Connector 4 pole 13XS2

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 606-XXX-XXXX

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 410-,647-XXX-XXXX

SPARE PARTS FEEDCONTROL – 410-,647-XXX-XXXX

C = Component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

HB1 1 Cover Included in item HB50

HB2 1 0458 950 001 Sign

HB3 1 Chassis Included in item HB50

HB4 4 0461 032 001 Rubber damper Cylindrical

HB5 1 Adapter plate Included in item HB50

HB6 1 Dummy plug Ø12.7

HB7 1 0368 544 001 Sleeve socket 4-pole 13XS17

Sleeve

0.35–0.5mm

HB8 1 0368 544 002 Sleeve socket 8-pole 13XS16

0193 513 103 Sleeve

0193 513 105 Sleeve

0.35–0.5mm

0.8–1.5mm

2

2

2

HB9 1 0192 576 004 Lamp 42–48V 13HL1

HB10 1 Dummy plug Ø26

HB11 1 0365 803 002 Connector female Quick coupling

HB12 6 0368 978 008 Hose clip

HB13 - 0190 315 102 Hose to be ordered per metre

HB14 1 0193 054 007 Solenoid valve 42 V, For welding gas 13YV1

HB15 1 0365 803 002 Connector female Quick coupling

HB16 2 0456 654 001 Nipple 3/16" M5

HB17 1 0413 154 002 Relay Gas flow guard 13SL1

HB18 1 Box Included in item HB50

HB19 1 0160 609 881 Welding current

terminal

Including HB20, HB21 and
HB22

HB20 1 Spacer ring Included in item HB19

HB21 1 Washer Included in item HB19

HB22 1 Nut Included in item HB19

HB23 1 Washer Ø22/10.5×2

HB24 2 Spring washer Ø20/10.2×1.1

HB25 1 Screw M10×20

HB26 1 0365 803 016 Connector Quick coupling Ø6.3 red

HB27 1 0461 088 001 Current bar AF 48-4

HB28 1 0160 362 881 Machine contact OKC 50

HB29 1 0365 803 014 Connector female Quick coupling red

HB30 1 0365 803 015 Connector female Quick coupling blue

HB31 4 Hose clip Ø12

HB32 1 0365 803 017 Connector Quick coupling Ø6.3 blue

HB33 1 0193 054 008 Solenoid valve 42 V, For air 13YV2

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 410-,647-XXX-XXXX

SPARE PARTS SETS

Item Ordering no. Denomination Notes

HB50 0461 148 880 Plate kit Includes items HB1, HB3, HB5 and HB18

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 410-,647-XXX-XXXX

C = Component designation in the circuit diagram

Item Qty Ordering no. Denomination Notes C

HC1 1 0487 187 887 Circuit board Configured 13AP1

HC2 1 0457 801 001 Insulation

HC3 1 Screen plate

HC4 1 0368 543 003 Plug 12 pole panel plug 13XP2

0323 945 004 Pin for 12 pole plug

HC5 1 0368 544 003 Socket 12 pole panel socket 13XS1

0323 945 003 Sleeve for 12 pole socket

HC6 1 0467 911 884 Capacitor 13C3

HC7 1 Flat pin 5.3 mm

HC8 1 Nut M5

HC9 1 0194 259 001 Contactor mini 42V AC 13RE1

HC11 1 Bar

HC12 1 Connector D-SUB 9 pole 13XP1

HC13 1 0487 083 880 Circuit board Daughter board 13AP2

HC14 1 0193 700 703 Ribbon cable with contact 26-pole

HC15 1 Connector 4 pole 13XS2

0459 839 007

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© ESAB AB 2018

SPARE PARTS FEEDCONTROL – 410-,647-XXX-XXXX

0459 839 007

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© ESAB AB 2018

WEAR PARTS FEEDMECH 4804

WEAR PARTS FEEDMECH 4804

Item Ordering no. Denomination Wire type Wire dimensions

HK1 0469 837 880 Outlet nozzle Fe, Ss & cored Ø 2.0 mm steel for 0.6-1.6mm

0469 837 881 Outlet nozzle Al Ø 2.0 mm plastic for 1.0-1.6mm

0469 837 882 Outlet nozzle Fe, Ss & cored Ø 3.4 mm steel for 2.0-2.4mm

Item Ordering no. Denomi-

nation

HK2 0366 966 880 Feed roller Fe, Ss

Wire
type

Wire ØmmGroove1Groove2Groove3Groove

0.6-1.2 0.6-0.8 0.9-1.0 1.2 V 1

& cored

0366 966 881 Feed roller Fe, Ss

1.4-1.6 1.4-1.6 2.0 2.4 V 2

& cored

0366 966 889 Feed roller Fe, Ss

& cored

0366 966 900 Feed roller Fe, Ss

1.2 .045" /

1.2

.045" /

1.2

.045" /

1.2

0.9-1.6 0.9-1.0 1.2 1.4-1.6 V 6

& cored

0366 966 882 Feed roller Cored 1.2-2.0 1.2 1.4-1.6 2.0 V-

Knurled

0366 966 883 Feed roller Cored 2.4 2.4 not

used

not

usedV-Knurled

0366 966 885 Feed roller Al 1.2 1.2 1.2 1.2 U U2

0366 966 899 Feed roller Al 1.0-1.6 1.0 1.2 1.6 U U4

Item Ordering no. Denomination Notes

Roller/

type

Bogey

mark-

ings

V .045" /

7

3

4

HK3 0156 707 001 Distance washer

HK4 0156 707 002 Adjustment spacer

HK5 Screw M5×20

HK6 Screw M5×16

HD = Heavy Duty

Item Ordering no. Denomination Wire type Wire dimen-

sions (mm)

Groove

type

Roller/Bogey

markings

HK7 0366 902 880 Bogey (HD) Fe, Ss & cored Ø 0.6 - 1.2 mm V 1

0366 902 900 Bogey (HD) Fe, Ss & cored Ø 0.9 - 1.6 mm V 6

0366 902 881 Bogey (HD) Fe, Ss & cored Ø 1.4 - 2.4 mm V 2

0366 902 894 Bogey (HD) Fe, Ss & cored Ø 1.2 mm V .045" / 7

0366 902 882 Bogey (HD) Cored Ø 1.2 - 2.0 mm V-

Knurled

0366 902 883 Bogey (HD) Cored Ø 2.4 mm V-

Knurled

0366 902 899 Bogey (HD) Al Ø 1.0 - 1.6 mm U U4

0366 902 886 Bogey (HD) Al Ø 1.2 mm × 3 U -

3

4

0459 839 007

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© ESAB AB 2018

WEAR PARTS FEEDMECH 4804

0459 839 007

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© ESAB AB 2018

WEAR PARTS FEEDMECH 4804

Item Ordering no. Denomination Wire type Wire dimensions

HK8 0366 944 001 Washer

HK9 0156 603 001 Intermediate nozzle Fe, Ss & Al Ø 2 mm plastic for 0.6-1.6 mm

0156 603 002 Intermediate nozzle Fe, Ss & Al Ø 4 mm plastic for 2.0-2.4 mm

0332 322 001 Intermediate nozzle Cored Ø 2.4 mm copper for 1.2-2.0 mm

0332 322 002 Intermediate nozzle Cored Ø 4 mm copper for 2.4 mm

Item Ordering no. Denomination Note

HK10 0215 702 708 Locking washer

HK11 Nut M10

HK12 0458 748 002 Insulating washer

HK13 0458 748 001 Insulating bushing

HD = Heavy Duty

Item Ordering no. Denomination Wire type Wire dimensions

HK14 0156 602 001 Inlet nozzle Fe, Ss, Al & Cored Ø 2 mm plastic for 0.6-1.6 mm

0156 602 002 Inlet nozzle Fe, Ss, Al & Cored Ø 4 mm plastic for 2.0-2.4 mm

0332 318 001 Inlet nozzle (HD) Fe, Ss & Cored Ø 2.4 mm steel for 1.2-2.0 mm

0332 318 002 Inlet nozzle (HD) Fe, Ss & Cored Ø 4 mm steel for 2.4 mm

0459 839 007

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© ESAB AB 2018

WEAR PARTS FEEDMECH 4804

0459 839 007

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© ESAB AB 2018

ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone [phone]

http://manuals.esab.com

For contact information visit esab.com