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Aristo®
RoboFeed 3804HW,
FeedControl 3804HW
Spare parts list
0463 842 001 GB 20220328
Valid for: 133-xxx-xxxx
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Ordering no. Product Notes Serial no.
0465 040 881 Aristo® RoboFeed 3804HW Europe, CE 133-xxx-xxxx
0465 080 882 Aristo® FeedControl 3804HW Europe, CE 133-xxx-xxxx
Spare parts may be ordered through your nearest ESAB dealer, see esab.com. When ordering,
please state product type, serial number, denominations and ordering numbers according to the spare
parts list. This facilitates dispatch and ensures correct delivery.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
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TABLE OF CONTENTS
Wire feed mechanism RoboFeed 3804HW
Housing module RoboFeed 3804HW
Spare parts FeedControl 3804HW
......................................................................................................
.........................................................................................
..................................................................................................
Electrical components FeedControl 3804HW
WEAR PARTS
ACCESSORIES
........................................................................................................................................
.....................................................................................................................................
....................................................................................
4
6
8
10
12
14
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
SPARE PARTS
Wire feed mechanism RoboFeed 3804HW
Item Qty Ordering no. Denomination Notes
1 1 0465 827 881 Drive unit wire feeder
2 1 0446 010 001 Adaptor plate
3 1 Feeder mechanism See item 204.
4 4 0194 153 292 Screw Remform Torx 4×12
5 4 0194 153 330 Screw Remform Torx 5×16
6 3 Screw MRT M6×16
7 1 Warning decal pinching
8 1 0445 916 001 ESAB logo silver
9 1 Front plate See item 204.
10 1 Back plate See item 204.
11 1 0445 818 002 Swing arm left See item 204.
12 1 0445 818 001 Swing arm right See item 204.
13 1 Swing arm shaft See items 202 and 204.
14 1 0445 839 001 Lift spring See items 202 and 204.
15 1 0445 820 001 Motor pinion See items 203 and 204.
16 4 Gear hub See item 203.
17 4 Bezel See item 203.
18 4 Driver See item 203.
19 4 Retainer See item 203.
20 8 Bearing 8×16×5 See item 203.
21 4 Cover See item 203.
22 4 Screw MRT M4×8 See item 203.
24 4 0445 841 001 Feed roll shaft
25 2 0446 059 001 Nozzle lever
26 2 0445 831 880 Tensioner unit assembly
27 1 Bearing, 17×35×8mm See item 201.
28 1 Lock ring Ø17 See item 201.
29 1 Circlip Ø6/4 See item 202.
30 4 Screw MRT M5×16
31 4 0349 312 091 Hexagon thin nut
32 4 Spring pin, Ø3×16, ISO8752, DIN1481 See item 204.
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
Spare part kits
Item Ordering no. Denomination Notes
201 0464 667 883 Bearing and lock ring kit Including items 27 and 28
202 0464 667 887 Swing arm shaft kit Including items 13, 14 and 29
203 0464 667 893 Gear hub complete kit Including items 15–22
204 0464 667 886 Feeder mechanism kit Including items 9–15 and 32
For feeder mechanism wear parts, see Section 1.5 "WEAR PARTS", page 12.
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
Housing module RoboFeed 3804HW
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
HE1 1 0465 042 001 Plastic cover lid 13M1, 13G1
HE2 1 0465 043 001 Plastic cover
back
HE3 2 0463 259 001 Hinge complete
HE4 8 - Screw MRT M4x8
HE5 4 - Nut 6K Steel 8.8 M4
HE6 3 - Screw MRT M5x10, black
HE7 1 0463 245 001 Stiffener
HE8 4 0194 179 327 Screw MRT
Ground-cutter
HA9 2 0465 084 001 Push button 13SB1, 13SB2
HE10 1 0463 263 001 Base side
HE11 4 0194 179 327 Screw MRT
Ground-cutter
HE12 1 - Sticker ESAB Yellow 42x65
M5x12
M5x12
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
Spare parts FeedControl 3804HW
Item Qty Ordering no. Denomination Notes C
HB1 1 Cover Included in item HB50
HB2 1 0458 950 001 Sign
HB3 1 Chassis Included in item HB50
HB4 4 0461 032 001 Rubber damper cylindrical
HB5 1 Adapter plate Included in item HB50
HB6 1 Dummy plug D12.7
HB7 1 0368 544 001 Sleeve socket 4-pole 13XS17
Sleeve 0.35-0.5mm
HB8 1 0368 544 003 Sleeve socket 12-pole 13XS16
0193 513 103 Sleeve 0.35-0.5mm
0193 513 105 Sleeve 0.8-1.5mm
0461 077 881 Cable
2
2
2
HB9 1 0192 576 004 Lamp 42-48V 13HL1
HB10 1 Dummy plug D26
HB11 1 0365 803 002 Connector female Quick coupling
HB12 6 0368 978 008 Hose clip
HB13 - 0190 315 102 Hose to be ordered per metre
HB14 1 0193 054 007 Solenoid valve 42V, For welding gas 13YV1
HB15 1 0365 803 002 Connector female Quick coupling
HB16 1 0465 490 001 Pressure guard 13SL1
HB17 1 0465 489 880 Pressure guard
harness
HB18 1 Box Included in item HB50
HB19 1 0160 609 881 Welding current
terminal
Including HB20, HB21
and HB22
HB20 1 Spacer ring Included in item HB19
HB21 1 Washer Included in item HB19
HB22 1 Nut Included in item HB19
HB23 1 Washer D22/10.5x2
HB24 2 Spring washer D20/10.2x1.1
HB25 1 Screw M10x20
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
Electrical components FeedControl 3804HW
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
HC1 1 0487 187 890 Circuit board Unconfigured 13AP1
HC1 1 0487 187 886 Circuit board configured 13AP1
HC2 1 0457 801 001 Insulation
HC3 1 Screen plate
HC4 1 0368 543 003 Plug 12 pole panel plug 13XP2
0323 945 004 Pin For 12 pole plug
HC5 1 0368 544 003 Socket 12 pole panel socket 13XS1
0323 945 003 Sleeve or 12 pole socket
HC6 1 0467 911 884 Capacitor 13C3
HC7 1 Flat pin 5.3 mm
HC9 1 Nut M5
HC9 1 0194 259 001 Contactor mini 42 VAC 13RE1
HC11 1 Bar
HC12 1 Connector D-SUB 9 pole 13XP1
HC13 1 0487 083 880 Circuit board daughter board 13AP2
HC14 1 0193 700 703 Ribbon cable with contact 26-pole
HC15 1 Connector 4 pole 13XS2
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
WEAR PARTS
Fe, Ss and cored wire
Wire diameter (in.)
(mm)
V-groove X X 0445 850 001
Inlet wire guide Middle wire guide Outlet wire guide
.023
0.6
.030
0.8
.040
0.9/1.0
X X 0445 850 002
.045
.052
1/16
.070
5/64
1.2
1.4
1.6
1.8
2.0
X 0445 850 003
X X 0445 850 004
X 0445 850 005
X X 0445 850 006
X 0445 850 007
Feed roller
0445 822 001
(2 mm)
Cored wire – Different wire guides dependent on wire diameter!
Wire diameter (in.)
(mm)
V-K-knurled X X 0445 850 030
Wire diameter 0.040–1/16in.
.040
0.9/1.0
0.9–1.6mm
.045
1.2
X 0445 850 031
X X 0445 850 032
Inlet wire guide Middle wire guide Outlet wire guide
0445 822 001
0446 080 882
.052
1.4
(2 mm)
1/16
1.6
X 0445 850 033
.070
1.8
X 0445 850 034
0446 080 882
0445 830 883 (Tweco)
0445 830 881 (Euro)
5/64
2.0
X 0445 850 035
3/32
2.4
Feed roller
X 0445 850 036
0445 830 883 (Tweco)
0445 830 881 (Euro)
Wire diameter 0.070–3/32in.
1.8–2.4mm
0463 842 001
0445 822 002
(3 mm)
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0446 080 883
0445 830 884 (Tweco)
0445 830 882 (Euro)
© ESAB AB 2022
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SPARE PARTS
Al wire
Wire diameter (in.)
(mm)
.023
0.6
.030
0.8
.040
0.9/1.0
.045
1.2
.052
1.4
1/16
1.6
.070
1.8
U-groove X X 0445 850 050
X X 0445 850 051
X X 0445 850 052
Inlet wire guide Middle wire guide Outlet wire guide
Feed roller
0445 822 001
(2 mm)
0446 080 881
0445 830 886 (Tweco)
0445 830 885 (Euro)
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
ACCESSORIES
F102 440 880 Quick connector MarathonPac™
0465 720 002 ESAB ready mixed coolant (10
l / 2.64 gal)
Use of any other cooling liquid
than the prescribed one might
damage the equipment. In case
of such damage, all warranty
undertakings from ESAB cease
to apply.
0463 842 001
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© ESAB AB 2022
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SPARE PARTS
0463 842 001
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© ESAB AB 2022
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ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00
http://manuals.esab.com
For contact information visit http://esab.com
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