ESAB Eye-Tech 11 Mono Welding Helmet Troubleshooting instruction

INSTRUCTIONS for
ARC RAYS can burn eyes and skin. Wear safety glasses and set proper filter shade. See ANSI/AWS Z49.1 for guide. Available from American Welding Society, Miami, FL 33135.
F15-495
October, 2002
Eye-Tech 11 Mono
Welding Helmet
P/N 15F22
Specifications
Viewing Area: 3.86 x 1.50 (98 x 38mm)
Light transmittance: Shade level - 11
Automatic shade level function Ultra-violet protection 15 Infra-red protection 14 Shade level 4 in non-active state
Switch Time: From light to dark 0.4 milliseconds at room
temperature; from dark to light 0.2-0.3 sec­onds
Operating Temp.: 14° F to 158° F (-10°C to +70°C)
Power Supply: Solar cells
Helmet Construction: High impact, synthetic material
Weight: 16.6 oz (470 grams)
Technical details are subject to change.
Safety Precautions
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z Pitted or scratched plates reduce vision and protec-
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tion. Replace worn or damaged parts immediately.
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z Always keep the external and internal protective plates
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in place. Failure to do so will allow welding spatter to pit the front surface of the shade cartridge. This can reduce the built-in UV and IR protection. (Also, the weld spatter will void the warranty on the shade cartridge.)
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z Do not attempt to open the shade cartridge.
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z Do not use in cold weather (below 14° F).
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z Keep solar cells clean. Clean with a damp not wet, cloth
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dipped in soapy water. Dry with a soft, clean cloth.
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z Do not drop, strike, or bend helmet.
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z Do not use abrasive cleaning agents.
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z Fumes and gases can be hazardous to your health.
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Keep your head out of the fumes. Ventilate area or use breathing devices, if necessary.
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z Keep helmet dry (especially the shade cartridge) and
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do not place on hot surfaces.
Operation
z Check to see if the front cover lens is inserted and front
lens frame is in place.
z Adjust the headband tension. The helmet is ready to use.
The cartridge will darken with arc ignition.
Troubleshooting
z Uneven darkening
- Protective helmet is not on straight, causing the dis­tance between your eyes and the shade cartridge to vary. If necessary, decrease distance to shade car­tridge.
z The shade cartridge does not darken or it flickers
- Sensors are dirty; clean
- Front cover lens is dirty or damaged; clean or replace
- Welding current is too low
z Slow switching times
- Temperature is too low (should not be below 14° F)
- Lighting is insufficient
z Poor visibility
- Shade levels are set incorrectly
- Front or rear cover lens is dirty
- Room lighting is insufficient
z Welding helmet slips
- Headband is not properly adjusted (set too low)
If these faults cannot be corrected, do not use helmet. Contact your distributor for assistance.
Be sure this information reaches the operator. You can get extra copies through your supplier.
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SPARE PARTS LIST
Item P/N
1 - Front Lens Frame ..................................... 15F05
2 - Front Cover Lens (10 pcs) ......................... 15F09
3 - Shade Cartridge ........................................ 15F23
4 - Rear Cover Lens ........................................ 15F10
5 - Head Band ................................................ 15F03
6 - Sweat Band .............................................. 15F04
7 - Helmet (without shade cartridge) ............... 15F01
8 - Helmet Complete ...................................... 15F22
To remove front lens frame grasp bottom and pull upward; to replace, reverse process.
After removing frames, insert front
cover lens into frame. Use only P/N 15F09 front cover lens. Replace front lens frame.
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ACCESSORIES
Magnifying Lens P/N
- Diopter +0 ........................................................15F11
- Diopter +1.5 .....................................................15F12
- Diopter +2.0 .....................................................15F13
- Diopter +2.5 .....................................................15F14
To replace rear cover lens, place a small screwdriver in groove and pull out lens.
To adjust angle of helmet, turn
Eccentric knob.
Push in knob (at back of
headband) and turn. It will then click into position.
Loosen locking-nuts and adjust distance from eyes. Adjust both sides at the same time. Make sure helmet remains straight.
To replace shade cartridge, push shade cartridge outwards from
the upper inside rim. To put back, reverse process.
A two-year warranty from the date of manufacture is given against defects arising from faulty workmanship or materials. No war­ranty is given against defects arising from misuse, unauthorized interference with parts or use of the appliance which was not intended by the manufacturer.
F15-495 10/02 Printed in U.S.A.
To adjust headband, set
upper adjusting strap as low as possible.
Warranty
The sweatband for the
forehead is removable and washable.
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