ESAB EAC 10 Control Panel Instruction manual

EAC 10 Control panel
Instruction manual
0463 612 001 GB 20220929
Valid for: From software version: 1.10A

TABLE OF CONTENTS

1
INTRODUCTION
1.1 Language
1.2 Control panel
1.3 Initial configuration
2
MENUS
2.1 General
2.2 Startup
2.3 Measured screen
2.4 Set screen
2.4.1 Set screen, AC power source............................................................... 9
2.5 Welding data memory
2.6 Welding menu
2.7 Tools menu
2.8 General settings menu
2.9 Machine configuration menu
3
SUBMERGED ARC WELDING (SAW)
3.1 Settings for submerged arc welding
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GAS METAL ARC WELDING (GMAW)
4.1 Settings for Gas Metal Arc Welding
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GOUGING
5.1 Settings for gouging
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FUNCTION EXPLANATIONS
6.1 Arc voltage
6.2 CA, constant welding current
6.3 CW, constant wire feed speed
6.4 Wire feed speed
6.5 Travel speed
6.6 Welding direction
6.7 AC frequency
6.8 AC balance
6.9 AC offset
6.10 Start type
6.11 Crater filling
6.12 Burnback time
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7
TOOLS
7.1 Event handling
7.1.1 Error log................................................................................................ 20
7.1.2 Active errors ......................................................................................... 21
7.2 Export/Import
7.3 Quality Functions
0463 612 001 © ESAB AB 2022
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TABLE OF CONTENTS
7.4 Unit Information
7.5 Authorisation profiles
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ERROR CODES
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ORDERING NUMBERS
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Rights reserved to alter specifications without notice.
0463 612 001 © ESAB AB 2022

1 INTRODUCTION

1 INTRODUCTION
To benefit as much as possible from your welding equipment, we recommend that you read this instruction manual.
For general information about the EAC 10 control unit, refer to the control unit instruction manual.

1.1 Language

The control panel is set to English on delivery. Following languages are available: English, Swedish, Finnish, Danish, German, French, Italian, Dutch, Spanish, Portuguese, Hungarian, Polish, Czech, Norwegian, US English, Russian and Turkish.
To select or change language, follow the instructions in section "Initial configuration".

1.2 Control panel

NOTE!
Differences in the panel function may occur, depending on in which product it is installed.
1. Welding stop 8. Manual travel motion direction
2. Welding start 9. Fast motion
3. Welding current / Wire feed
speed/balance*
4. Arc voltage / Offset voltage* 11. Manual travel motion direction
5. OK / Setting menu 12. Memory 1, 2, 3 / Soft keys
6. Back 13. Travel speed / frequency*
7. Manual wire feed upwards 14. USB connection
*Only with Aristo®1000 in AC mode.
0463 612 001
10. Manual wire feed downwards
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© ESAB AB 2022
1 INTRODUCTION
The buttons are used for Up, Down, Right, Left and Confirm (middle button) during configuration and setting.
Welding stop (1). Stops all travel motions, all motors and welding current.
Welding start (2). The LED is lit when welding is in progress.
The OK button (5) is used to confirm a selected choice.
The Back button (6) is used to go back one step inte the menu. To set wire type and wire dimension, press and hold for more than 3 seconds.
Press Manual wire feed upwards button (7) to feed the wire upwards. The wire is fed as long as the button is pressed.
Up
Left Right
Down
Press Travel motion (8) button to drive in the direction of welding where the symbol is indicated on the weld equipment.
Fast motion button (9) is used together with other buttons to increase speed. Press the button to activate fast motion and then press manual wire feed (7,
10) or travel motion (8, 11) button. The LED on the fast motion button is lit while fast motion is activated. Press again to deactivate fast motion. During configuration, it is possible to confirm and save a value and return to previous screen using the Fast motion button.
Press Manual wire feed downwards button (10) to feed the wire downwards. The wire is fed as long as the button is pressed.
Press Travel motion (11) button to drive in the direction of welding where the symbol is indicated on the weld equipment.
Three different welding data memories per welding head can be stored in the control panel memory using the soft keys 1, 2 and 3 (12). The soft keys have also varying functions depending on which menu currently is in use. The current function can be seen from the text in the bottom row of the display.
The welding current / wire feed speed/balance knob1(3) is used for increasing or decreasing set values.
The arc voltage / offset voltage knob1(4) is used for increasing or decreasing set values.
The travel speed/frequency knob1(13) is used for increasing or decreasing set values.
1
Only with Aristo®1000 in AC mode.
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© ESAB AB 2022
1 INTRODUCTION

1.3 Initial configuration

At first startup after delivery, after a program update and after a completed reset, the control panel requires initial configuration. The initial configuration starts automatically.
Initial configuration can also be initiated by pressing and holding OK during startup, while the ESAB logo is shown.
It is possible for an authorised user to change the configuration in the GENERAL SETTINGS menu.
1. Select language using the Up/Down/Right/Left buttons. Confirm with OK or with the middle button.
2. Select measurement unit using the Right/Left buttons. Confirm with OK or with the middle button.
3. Set date using the Up/Down buttons. Change between year, month and day with the Right/Left buttons. Confirm with OK or with the middle button.
4. Set time using the Up/Down buttons. Change between hours and minutes with the Right/Left buttons. Confirm with OK or with the middle button.
5. Select wire type using the Up/Down buttons. The wire types shown depend on the welding head detected during startup. Confirm with OK or with the middle button.
6. Select wire dimension using the Up/Down buttons. Confirm with OK or with the middle button.
7. After initial configuration, the control panel continues to the SET menu.
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© ESAB AB 2022

2 MENUS

2 MENUS

2.1 General

NOTE!
A long press on the buttons is more than 3 seconds. A short press is less than 3 seconds.
When any of the screens SET or MEASURED is shown, press long on OK to open the extended WELDING MENU. The information on the display depends on the authorisation level. The authorisation level is shown with an icon in the upper right corner of the display, and explained in section "Authorisation profiles".

2.2 Startup

1. The software version is shown on the control panel during startup. The control panel automatically detects the welding head during startup.
NOTE!
The welding head is identified by the welding head cable. If the cable is replaced, use ESAB original spare part to maintain the feature.
2. If no digital power source is attached, a menu for selecting type of analogue power source is shown. Previously used analogue power source is shown if on/off switch is in position II. Press any button within 3 seconds to open the menu and change analogue power source using the buttons Up/Down and OK. If no button is pressed, the startup will proceed with no changes on power source.
3. Previously selected wire type and wire dimension is shown. Press any button within 7 seconds to open the menu. Select wire type and wire dimension using the buttons Up/Down and OK. If no button is pressed, the control panel continues to the SET menu with no changes on wire type or wire dimension.
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© ESAB AB 2022
2 MENUS

2.3 Measured screen

SET MEASURED
The MEASURED screen shows the measured values during welding. The information on the screen depends on the selected welding method.
The screen shows information divided into four parts:
Method, wire, heat input Amperage
Travel speed Voltage
A short press on OK when an AC power source is connected will open the AC settings screen. A long press on OK opens the WELDING MENU settings screen.
Turn any of the knobs after welding stop to open the SET screen. The values are shown and the SET screen is kept open.
A short press on any of the keys 1, 2, or 3 recalls the corresponding memory slot. The SET screen is opened and the values are displayed.

2.4 Set screen

NOTE!
The available functions of the SET screen depends on selected welding method.
SET MEASURED
The SET screen is used to change welding settings and save settings to the memory slots using the keys 1, 2 and 3.
Turn any of the knobs during welding to open the SET screen from the MEASURED screen. The values are shown during 2 seconds before returning to the MEASURED screen unless any adjustments are made.
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© ESAB AB 2022
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