ESAB Digipulse 450i Power Source for 50 HZ Service Instruction manual

SUPPLEMENT to Form 15-014
F-15-039-B
DIGIPULSE 450i POWER SOURCE FOR 50 HZ SERVICE
ESAB Part No. 31690
L-TEC Part No. 35618
June, 1995
I. General
This supplement covers the Digipulse 450i Power Source specifically designed for 220/380/415 Volt — 50 Hertz ser­vice. It is identical to the standard Digipulse 450i, P/N 31120 unit covered in Form 15-014 except for the following:
IMPORTANT As shipped from the factory, all Export units are hooked­up to operate from a 415 volt input. If your input require­ments do not match the factory-shipped provisions, the following data should be heeded:
— You must change the input voltage links connections
(for the main and control transformer) to match your actual input voltage, as described in Section II-C of this insert.
A. Replacement Parts:
Main Transformer Assy. (MTR) - P/N 31693 replaces P/N 31133 Control Transformer Assy. (CTR) - P/N 31694 replaces P/N 31134 Voltage Changeover Terminal Board Assy (TB) - P/N 31697 replaces P/N 31142
II. Form 15-014 is applicable to this unit except as
follows:
A. See Revised Specification Table following. B. See Revised Table for Recommended Input Conduc-
tors and Line Fuses.
Note that the customer can either use the factory-supplied input power cable (No. 6 AWG, 4/c, type SO, 90° C, 10-ft. lg.), or provide his own leads per the Input table.
Rated Input Input & Gnd. Time-Delay
Volts Amps CU-AWG Amps
220 65 6 100 380/415 38/35 8 50
* Sized per National Electric Code for 90° C rated copper conductors @ 30° C ambient.
Not more than three conductors in raceway or cable. Local codes should be followed if they specify sizes other than those listed above.
Rated Output @:
60% Duty .................................................... 450 amps @ 38 vdc
100% Duty .................................................... 350 amp @ 34 vdc
Open Circuit Voltage (Max. @ 220 v. Input).......................... 80 vdc
Input Voltage ..................................... 220/380/415 vac, 3 ph, 50 Hz
Input Current @ Rated Load ........................... 65 amps @ 220 vac
.................................................................... 38 amps @ 380 vac
.................................................................... 35 amps @ 415 vac
Dimensions:
... 14.25" (362 mm) W x 23.0" (584 mm) D x 15.5" (394 mm) H
Weight ....................................................................... 115 lbs (52 kg)
Conductor Fuse Size
SPECIFICATIONS
C. Primary Voltage Changeover Connections.
As mentioned in Section I, the primary windings of the main and control transformer are factory-connected for 415-volt operation. These connections are located on the terminal board under the top cover, and are made using reconnectable links. To accommodate the other input volt­ages available, the links must be repositioned as marked on the terminal board (see illustration following).
380
5
10
220
4
415
9
220
DOUBLE LINKS
3
220
220
1
6
2
380
415
7
8
INPUT VOLTAGE TERMINAL BOARD (TB)
D. Changes to Troubleshooting Section VI, as follows:
1. Reference the “Power Boards, PB1/PB2, Troubleshooting” chart and change the “voltage measurement” readings of the “Voltage Checks” data as follows:
Voltage Checks (T.S. deenergized)
(+) Probe (-) Probe Measurement
TB-1 (+) TB-8 (-) (220/380/415V, 50 Hz) TB-2 (+) TB-9 (-) 311/269/294 vdc
Gate-1 Source-1 -12 vdc Gate-2 Source-2 -12 vdc
P1-1 P1-3 24 vac P1-1 P1-2 12 vac P1-2 P1-3 12 vac P1-8 P1-10 24 vac P1-8 P1-9 12 vac P1-9 P1-10 12 vac
2. Reference the “Input Bridge, IBR, Troubleshooting” chart, and change the “voltage measurement” readings of the “Voltage Checks” data as follows:
Voltage Checks
TB-1 (+) TB-9 (-) 358-280 vdc @ 220 vac (+15%/-10%)
618-484 vdc @ 380 vac (+15%/-10%) 675-528 vdc @ 415 vac (+15%/-10%)
E. Revised Wiring Diagram Contained Herein. F. Revised Schematic Diagram Contained Herein.
Be sure this information reaches the operator. You can get extra copies through your supplier.
D-31691
2
Schematic Diagram - Digipulse 450i - 50 Hz
D-31692
Wiring Diagram - Digipulse 450i - 50 Hz (sh. 1 of 2)
3
D-31692
F-15-039-B 6/95 1C Printed in U.S.A
Wiring Diagram - Digipulse 450i - 50 Hz (sh. 2 of 2)
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