ESAB Cut Water Pump Troubleshooting instruction

INSTRUCTIONS for
CUT WATER PUMP
Part Number 33772
INTRODUCTION
The Cut Water Pump is intended to supply cut water to the PT-15XL water injection torch. It may be used in other applications where water requirements do not exceed the pump capacity of 0.5 gpm @ 200 psig maxi­mum delivery .
DESCRIPTION
F-1 5-131
July , 1998
Do NOT operate with delivery pressure set to more than 220 psig. Do NOT operate for more than 2 minutes with no flow (with the pump dead-ended). Do NOT operate for extended periods of time with less then 0.2 gpm flow.
The pump assembly consists of a base plate on which are mounted the motor and relay. The pump is mounted to the motor with a carbonator clamp. The relay Is prewired with a 25-ft. power cable with a 1 15 V AC plug and with a 25-ft. control cable and plug assembly with an amphenol plug for connection to the ESP Plasma System Flow Control. A positive displacement rotary vane pump is mounted to the motor. The 1/2 Hp, 115/ 230 VAC, 50/60 Hz motor is drip-proof and thermally protected. The motor is supplied wired for 115 VAC.
SPECIFICA TIONS
Motor - 1 15 V/230 V , 50/60 Hz, 1725/1425 RPM, 7.5A/
3.6A Cap acity - .5 gpm @ 200 psig max. delivery pres­sure.
TO
FLOW
CONTROL
115
VAC
115
VAC
WHT
WHT
Adjusting delivery pressure: Remove acorn nut on pump. Turn screw in to increase pressure. T urn screw out to reduce pressure. Replace acorn nut.
Changing motor to 230 volt input: See Fig. 3. Change wiring on motor terminal board as shown.
NOTE: Relay must be supplied with 115 V AC through
cable and plug assembly .
MOTOR WIRING
1
4
GND
GND STUD (LOCATED ON RELAY BOX)
5
BLK
BLK
3
2
6
WHT
GRN
4
2
6
8
7
1
5
3
BLK
GRN
Fig. 1 - Wiring Diagram
Be sure this information reaches the operator. Y ou can get extra copies through your supplier .
1
6
11
12
A
9
(25’)
10
3
A
8
5
6
2
13
(3)
4
7
10
(12”)
VIEW A-A
Item Quantity Part No. Description
1 1 951269 Motor, Carb. 1/2 hp 115/230vac 2 1 951216 Pump, Carb. 1/2 gpm, 190psi 3 1 994027 Cable & Plug Ass’y, 25-ft. 4 1 97W48 Relay, DPDT, 120vac/25A 5 1 461107 Tee, Street 1/4-18NPT 6 2 10Z30 Connection, Air/Water 7 3 951283 Strain Relief, 1/2" nylon 8 1 978153 Gauge, 2", 0-400 psi
9 1 2017587 Plug, 2-cond. w/ground 10 25-ft. Cable, 16ga., 3-cond., 300V, C-5J0 11 1 21124 Check Valve 12 1 951068 Clamp, V-Band 13 1 598480 Cover, Dust Relay
Supplied
BRN
RED
BLK
6
1 33127 Cut Water, Hose Assembly, 25-ft. 2 11N16 Connection “B” LH
Fig. 2 - Replacement Parts - Cut Water Pump Assembly, 33772
MOTOR WIRING
1
230
5
4
GND
VAC
WHT
MOTOR WIRING
1
5
4
GND
115
VAC
3
2
WHT RED
BRN
3
2
BLK
6
Fig. 3 - Motor Terminal Board, W iring for 115vac and 230vac
F-15-131 7/98
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