ESAB Cut Water Pump Troubleshooting instruction

INSTRUCTIONS for
CUT WATER PUMP
Part Numbers 36942 (Hi-Flow) and 33262 (1/2 GPM)
INTRODUCTION
0558005138
August, 2004
The Cut Water Pump is intended to supply cut water to the PT-15XL water injection torch. It may be used in other applications where water requirements do not exceed the pump capacity of 0.5 gpm @ 200 psig maximum delivery.
This manual also covers the Hi-Flow Pump Assembly used on the 1000 AMP water injection system.
DESCRIPTION
The pump assembly consists of a base plate on which are mounted the motor and relay. The pump is mounted to the motor with a carbonator clamp. The relay Is prewired with a 25-ft. power cable with a 115 VAC plug. A 25-ft. control cable and plug assembly with an amphenol plug is provided for connection to the Smart Flow 2.5 (and higher) Flow Control. These pump assemblies are also used for replacement and retro fitting to earlier version flow controls such as the ESP Flow Control.
A positive displacement rotary vane pump is mounted to the motor. The 1/2 Hp, 115/230 VAC, 50/60 Hz motor is drip-proof and thermally protected. The motor is supplied wired for 115 VAC.
1
CAUTION
CUT WATER PUMP
2.50
1.94
2.06
2.75
P/N 951216
P/N 952607
Pump Sizes
Standard Hi-Flow
Specification
Motor - 115 V/230 V 50/60 Hz 1725/1425 RPM 7.5A/3.6A
Pump Capacity
- Standard
Pump Capacity
- Hi-Flow
0.75 gpm @ 250 psi max. delivery pressure
Note: Water Injection systems that use this pump require a minimum of 0.50 gpm at the flow control. 0.75 gpm at the pump provides a safety margin.
2.26 gpm @ 250 psi max. delivery pressure
Do NOT operate with delivery pressure set to more than 220 psig. Do NOT operate for more than 2 minutes with no flow (with the pump dead-ended). Do NOT operate for extended periods of time with less then 0.2 gpm flow.
Adjusting Delivery Pressure
Pump Identification
Procedure
Remove acorn nut on pump.
1.
2.
Turn screw in to increase pressure.
3.
Turn screw out to reduce pressure.
Replace acorn nut.
4.
The pump type can be easily identified by the physical size. Hi-flow pump is bigger than the standard cut water pump. See dimensions at left.
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