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Cut Chart 21
Instruction manual
42 pgs1.64 Mb0

ESAB Cut Chart 21 Instruction manual

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Page 1
8. TORCH OPERATION
Torch Parts Selection
The application will determine which torch parts must be used. Refer to the cut charts for the proper torch parts to install for a selected application.
CAUTION
Do not interchange parts. Make sure all torch parts correspond with the plasma and shield gases in use for the application.
Set the Power Supply controls prior to operating the system as described in the power supply Operating Manual. Refer to the cutting charts for the proper cutting parameters for the application.
Recommended Cutting Speeds
Cutting speed depends on material and thickness. The following factors may affect system performance:
• Torch parts wear; gas quality and mass flow / pressure; operator experience; torch standoff height; proper work cable connection; alloy content of material; cutting table capabilities & accuracy.
NOTE
This information represents realistic expectations using recommended practices and well­maintained systems. Actual speeds may vary from those shown in the charts depending on the alloy content of the selected material. Voltage ratings may vary depending on the CNC, cutting table, or height controller.
For complete cutting speed chart data refer to the following pages.
Consumables Notes
Always assemble the consumable parts properly. Improper assembly may damage the parts or the torch head. Ensure that parts are seated together correctly.
Always check the shield gas distributor for charring when changing parts. Do not use the distributor if it is charred. Replace the shield gas distributor regularly to ensure proper performance.
Operational Notes
Always purge the torch after changing consumables or if the power supply has been shut off. The power supply's built-in purge function may not be enough to properly purge the torch. Manually flow gas with the 'Test Cut Flow' and 'Test Pre-Flow' functions to help remove any remaining coolant from the lines.
Slightly increasing the preflow pressure may increase piercing ability on thicker materials. However, increasing the preflow pressure too much may affect plasma starting reliability (misfiring).
Decreasing preflow pressure may improve piloting. Preflow pressure can be reduced without affecting cut perfor­mance as long as the pilot arc still transfers to the plate well. Decreasing preflow pressure too much will affect the ability to transfer the arc to the plate and cause damage to the tip.
Notes on Chart Measurements
Pressure measurements in the charts are in psi(g), not psi(a). 0 psi(g) = 14.7 psi(a) (1 atmosphere).
Ball settings are at the center of the gauge ball.
Manual 0-4828 Rev. AJ 8-1 TORCH DATA
Page 2
Ohmic Sensing
Ohmic sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Direction of Cut
The plasma gas stream swirls as it leaves the torch to maintain a stable arc column. This swirl effect results in one side of a cut being more square than the other. Viewed along the direction of travel, the right side of the cut is more square than the left.
Left Side
Cut Angle
Right Side
Cut Angle
A-00512
Clockwise
Scrap
Counter-
Clockwise
Scrap
Workpiece
Art # A-04182
Side Characteristics Of Cut
To make a square - edged cut along an inside diameter of a circle, move the torch counterclockwise around the circle. To keep the square edge along an outside diameter cut, move the torch in a clockwise direction.
Underwater Cutting
Cutting on a water table either underwater or with the water touching the plate or with a water muffler system is not recommended. If a water table is used the water level must be a minimum of 4 inches / 100 mm from the bottom of the plate. Failure to follow this recommendation could result in poor cut quality and short consumable parts life.
TORCH DATA 8-2 Manual 0-4828 Rev. AJ
Page 3
Mild Steel
30A
Plasma / O2 Shield
O
2
Shield Cup
21-1016
Shield Cap
21-1024
Shield
Gas Distributor
21-1082
Tip
21-1050
Plasma
Gas Distributor
21-1040
Electrode
21-1068
Cartridge
21-1020
Art # A-06768
30A Mild Steel (O2/O2)
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (O2) Shield (O2)
Arc
Voltage
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
Torch
Working
Height
(in)
±0.005
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
(ipm) (in) (sec) (in)
Kerf
Width
@ Rec.
Speed
20 0.036 60 22 120 21 120 128 0.050 130 0.120 0.2 0.058 16 0.060 60 22 120 21 120 143 0.050 60 0.120 0.3 0.070 14 0.075 60 22 120 21 120 145 0.070 45 0.120 0.3 0.072 12 0.105 60 22 120 21 120 148 0.110 40 0.150 0.3 0.074 10 0.135 80 22 120 21 120 154 0.130 30 0.150 0.3 0.085
3/16 0.188 80 22 120 21 120 154 0.120 25 0.150 0.4 0.075
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
1 2 3 4 5
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (O2) Shield (O2)
Voltage
(Bar) Ball (Bar) Ball (Bar) Volts
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
Pierce
Delay
(mm) (sec) (mm)
4.1 22 8.3 21 8.3 130 1.3 3050 3.0 0.2 1.5
4.1 22 8.3 21 8.3 145 1.9 1130 3.1 0.3 1.8
4.1 22 8.3 21 8.3 150 3.0 910 3.8 0.3 2.0
5.5 22 8.3 21 8.3 154 3.2 710 3.8 0.3 2.1
5.5 22 8.3 21 8.3 155 3.0 640 3.8 0.4 1.9
Marking (with 30A Mild Steel Parts)
15A Arc Current
Burn-through may
occur on
thicknesses
< 1/16" (0.063") /
1.6 mm
Pre Flow
Pres sure
)
(N
2
20psi
1.4 bar
Cut Flow Rates / Pressures
Plas ma
Pressure (N
Ball Press Ball Press Volts
20
)
2
40 psi
2.8 bar
Shield
Pres sure N2)
80 psi
70
5.5 bar
Arc
Voltage
145
Torch
Working
Height
In ± 0. 005 /
mm ± 0 .1
0.1
2.5
Travel
Speed
ipm /
mm/min
300
7600
Initial
Piercing
Height
In ± 0. 005 /
mm ± 0 .1
0.1
2.5
Pierce
Delay
(sec)
0
Marking
Quality
Degrades
as
Thickness
Decreases.
Manual 0-4828 Rev. AJ 8-3 TORCH DATA
Page 4
Mild Steel
Kerf
50A
Plasma / Air Shield
O
2
Shield Cup
21-1016
Shield Cap
21-1025
Material
Thickness
Pre Flow Pressure
(Air)
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Shield
Gas Distributor
21-1272
Tip
21-1051
50A Mild Steel (O
Cut Flow Rates / Pressures
Plasma (O2) Shield (Air)
Plasma
Gas Distributor
21-1041
/Air)
2
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Cartridge
21-1020Electrode
21-1069
Art # A-06085
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
Width
@ Rec.
Speed
(ipm) (in) (sec) (in)
14 0.075 70 28 120 20 120 130 0.060 320 0.100 0.0 0.040
12 0.105 70 28 120 20 120 130 0.060 270 0.100 0.0 0.052
10 0.135 70 28 120 20 120 126 0.040 160 0.100 0.4 0.044
3/16 0.188 70 28 120 40 120 130 0.060 100 0.110 0.4 0.054
1/4 0.250 70 28 120 40 120 132 0.060 90 0.110 0.4 0.062
l
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
Pre Flow Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (O2)
Shield ( Air)
Voltage
(bar) Ball (bar) Ball (bar) Volts
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
Pierce
Delay
(mm) (sec) (mm)
2 3 4 5 6
4.8 28 8.3 20 8.3 130 1.5 7970 2.5 0.0 1.1
4.8 28 8.3 20 8.3 128 1.3 5640 2.5 0.2 1.2
4.8 28 8.3 20 8.3 128 1.2 3420 2.7 0.4 1.2
4.8 28 8.3 40 8.3 130 1.5 2500 2.8 0.4 1.4
4.8 28 8.3 40 8.3 132 1.5 2340 2.8 0.4 1.5
Marking (with 50A Mild Steel Parts)
18A Arc Curren t
Burn-through
may happen for
thicknesses < 1/16"
(0.063") / 1. 6 m m
Pre Flow Pressure
(
)
N
2
20 psi
1.4 bar
Cut Flow Rates / Pressures
Plasma
Pressure (
)
N
2
Shield
P ressu re (
N
)
2
Arc
Voltage
Ball Press Ball Press Volts
40
40 ps i
2.8 bar
75
80 psi
5.5 bar
160
Torch
Working
Height
in ±0. 005 /
mm ±0.1
Travel
Speed
ipm /
mm/min
0.12 3 300 7600
Initial
Piercing
Height
in ±0. 005 /
mm ±0.1
0.12 3
Pierce
Delay
sec
0
Marking
quality
degrades
as
thickness
decreases.
TORCH DATA 8-4 Manual 0-4828 Rev. AJ
Page 5
Mild Steel
70A
Plasma / Air Shield With XTL Torch Valve Assembly*
O
2
Shield Cup
21-1016
Shield Cap
21-1026
Shield
Gas Distributor
21-1272
Tip
21-1152
Plasma
Gas Distributor
21-1041
Cartridge
21-1020Electrode
21-1170
Art # A-07662
70A Mild Steel XTL (O2/Air)
Material
Thickness
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (O2) 5Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
16 0.060 46 35 120 41 120 138 0.070 300 0.100 0.1 0.073 14 0.075 46 35 120 41 120 138 0.070 300 0.100 0.1 0.072 12 0.105 46 55 120 60 120 142 0.080 270 0.120 0.2 0.078 10 0.135 46 55 120 60 120 142 0.080 180 0.150 0.2 0.071
3/16 0.188 46 55 120 60 120 148 0.100 130 0.200 0.4 0.077
1/4 0.250 46 55 120 60 120 148 0.100 100 0.200 0.5 0.083
Material
Thickness
(mm)
1.5 2 3 4
6
16A Arc Curren t
Burn-through
may occur
on thick ness es
< 1/ 16" (0. 063" ) /
1.6 mm .
*XTL (eXTreme Life) Torch Valve Assembly increases the life of consumables over the original Torch Valve Assembly. Requires Firmware version 3.2 or higher and XTL consumables.
Pre Flow
Pressure
(Air)
(Bar) Ball (Bar) Ball (Bar) Volts
Cut Flow Rates / Pressures
Plasma (O2)
Shield (Air)
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
3.2 35 8.3 41 8.3 138 1 .8 7620 2.5 0.1 1.9
3.2 35 8.3 41 8.3 138 1.8 7530 2.6 0.1 1.9
3.2 55 8.3 60 8.3 142 2.0 5860 3.4 0.2 1.9
3.2 55 8.3 60 8.3 145 2.3 4030 4.4 0.3 1.9
3.2 55 8.3 60 8.3 148 2.5 3190 5.1 0.4 2.0
3.2 55 8.3 60 8.3 148 2.5 2710 5.1 0.5
Marking (with 70A Mild Steel Pa rts)
Pre Flow Pressure
(
)
N
2
20 ps i
1.4 bar
Cut Flow Rates / Pressures
)
Pressure (
Shield
Plasma
Pressure (
N
2
Ball Press Ball Press
50
40 psi
2.8 bar
80
80 ps i
5.5 bar
Arc
Voltage
)
N
2
Volts
155
Torch
Working
Height
in ±0. 005 /
mm ± 0 .1
0.12 3
Travel
Speed
ipm /
mm/min
300
7600
Initial
Piercing
Height
in ±0.005 /
mm ±0.1
0.12 3
Pierce
Delay
sec
0
Kerf
Width
@ Rec.
Speed
2.1
Marking
quality
degrades
as
thickness
decreases.
Manual 0-4828 Rev. AJ 8-5 TORCH DATA
Page 6
Mild Steel
Kerf
p
85A
Air Plasma / Air Shield
Shield Cup
21-1016
Shield Cap
21-1027
Shield
Gas Distributor
21-1272
Tip
21-1153
Plasma
Gas Distributor
21-1041
Electrode
21-1071
Cartridge
21-1020
Art # A-04028
85A Mild Steel Air/Air
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ba ll (psi) Volts
Pre Flow Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Width
@ Rec.
S
eed
10 0.135 74 55 120 80 120 160 0.070 240 0.200 0.0 0.062
3/16 0.188 74 55 120 80 120 161 0.090 174 0.200 0.1 0.065 1/4 0.250 74 55 120 80 120 164 0.090 140 0.200 0.2 0.065
3/8 0.375 74 55 120 80 120 175 0.170 75 0.250 0.3 0.085 1/2 0.500 74 55 120 80 120 169 0.120 64 0.300 0.3 0.081 5/8 0.625 74 55 120 80 120 178 0.140 30 0.350 0.8 0.095 3/4 0.750 74 55 120 80 120 186 0.150 25 NR NR 0.098
Material
Thickness
(mm)
4 5 6
8 10 12 15 20
Pre Flow Pressure
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
5.1 55 8.3 80 8.3 160 2.0 5310 5.1 0.0 1.6
5.1 55 8.3 80 8.3 162 2.3 4240 5.1 0.1 1.7
5.1 55 8.3 80 8.3 163 2.3 3730 5.1 0.2 0.2
5.1 55 8.3 80 8.3 170 3.3 2700 5.7 0.3 1.9
5.1 55 8.3 80 8.3 174 4.1 1860 6.5 0.3 2.2
5.1 55 8.3 80 8.3 170 3.3 1690 7.3 0.3 2.1
5.1 55 8.3 80 8.3 176 3.4 1000 8.5 0.7 2.3
5.1 55 8.3 80 8.3 188 3.9 600 NR NR 2.5
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
Kerf
Width
@ Rec.
Speed
TORCH DATA 8-6 Manual 0-4828 Rev. AJ
Page 7
Mild Steel
100A
Plasma / Air Shield With XTL Torch Valve Assembly*
O
2
Shield Cup
21-1016
Shield Cap
21-1027
Material
Thickness
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) V olts
10 0.135 40 55 120 80 120 138 0.070 280 0.200 0.2 0.065
3/16 0.188 40 55 120 80 120 140 0.090 190 0.200 0.2 0.070 1/4 0.250 40 55 120 80 120 141 0.100 150 0.200 0.3 0.078
3/8 0.375 40 55 120 80 120 143 0.110 95 0.250 0.4 0.085 1/2 0.500 40 55 120 80 120 147 0.120 64 0.300 0.6 0.097 5/8 0.625 40 55 120 80 120 148 0.120 50 0.350 0.8 0.100 3/4 0.750 40 55 120 80 120 157 0.150 25 0.125
Material
Thickness
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
Shield
Gas Distributor
21-1272
Cut Flow Rates / Pressures
) Shield (Air)
2
Cut Flow Rates / Pressures
Plasma (O
) Shield (Air)
2
21-1153
100A Mild Steel XTL O
Tip
Plasma
Gas Distributor
21-1041
/Air
2
Arc
Voltage
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
Electrode
21-1171
Travel
SpeedPlasma (O
(ipm) (in) (sec) (in)
Travel
Speed
Piercing
Piercing
Cartridge
21-1020
Art # A-07665
Initial
Height
Edge start Only
Initial
Height
Pierce
Delay
Pierce
Delay
Kerf Width
@ Rec.
Speed
Kerf Width
@ Rec.
Speed
(mm)
4 5 6
8 10 12 15 20
15A Arc Current
Burn-through
may occur
for thicknesses
< 1/16" (0.063") / 1.6 mm.
*XTL (eXTreme Life) Torch Valve Assembly increases the life of consumables over the original Torch Valve Assembly. Requires Firmware version 3.2 or higher and XTL consumables.
(Bar) Ball (Bar) Ball (Bar) Volts
2.8 55 8.3 80 8.3 139 2.0 6120 5.1 0.2 1.7
2.8 55 8.3 80 8.3 140 2.3 4670 5.1 0.2 1.8
2.8 55 8.3 80 8.3 141 2.5 4030 5.1 0.3 1.9
2.8 55 8.3 80 8.3 142 2.7 3080 5.7 0.4 2.1
2.8 55 8.3 80 8.3 144 2.8 2300 6.5 0.4 2.2
2.8 55 8.3 80 8.3 146 3.0 1800 7.3 0.6 2.4
2.8 55 8.3 80 8.3 148 3.1 1370 8.5 0.7 2.5
2.8 55 8.3 80 8.3 157 3.8 640 3.2
Marking (with 100A Mild Steel Parts)
Pre Flow
Pressure
)
(
N
2
20 psi
1.4 bar
Cut Flow Rates / Pressures
Plasma
Pres sure (
Ball Press Ball Press Volts
50
N
2
40 psi
2.8 bar
)
Shield
Pres sure (
100
N
80 psi
5.5 bar
2
)
Arc
Voltage
190
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0.1
0.12 3
(mm/min) (mm) (sec) (mm)
Edge Start Only
Travel
Speed
ipm /
mm/min
300
7600
Initial
Piercing
Height
in ±0.005 /
mm ±0.1
0.12 3
Pierce
Delay
(sec)
0
Marking
quality
degrades
as
thickness
decreases
Manual 0-4828 Rev. AJ 8-7 TORCH DATA
Page 8
Mild Steel
(
)
(
)
150A
Plasma / Air Shield With XTL Torch Valve Assembly*
O
2
Shield Cup
21-1016
Shield Cap
21-1028
<
3/4” (20mm)
=
Shield
Gas Distributor
21-1273
Tip
21-1054
Plasma
Gas Distributor
21-1042
Cartridge
21-1020Electrode
21-1072
21-1275
> 3/4” (20mm)
Arc
Voltage
Arc
Voltage
Arc
Voltage
145
/Air)
2
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0.1
0.12 3
Travel
Speed
(ipm) (in) (sec) (in)
Travel
Speed
(mm/min) (mm) (sec) (mm)
Travel
Speed
ipm /
mm/min
300
7600
Initial
Piercing
Height
Edge Start Edge Start Edge Start
Initial
Piercing
Height
Edge Start Edge Start
Initial
Piercing
Height
in ±0.005 /
mm ±0.1
0.12 3
150A Mild Steel XTL (O
Material
Thickness
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
3/8 0.375 80 62 120 45 120 147 0.120 120 0.300 0.4 0.115 1/2 0.500 80 62 120 45 120 150 0.120 100 0.300 0.6 0.110 5/8 0.625 80 62 120 45 120 155 0.130 75 0.350 0.6 0.116
3/4 0.750 80 62 120 45 120 162 0.140 50 0.350 0.8 0.141
7/8 0.875 80 62 120 62 120 165 0.140 30 0.350 0.8 0.182
1 1.000 80 62 120 62 120 172 0.160 25 0.350 1.0 0.180 1 1/4 1.250 80 62 120 62 120 172 0.160 25 0.170 1 1/2 1.500 80 62 120 62 120 175 0.160 15 0.190
2 2.000 80 62 120 62 120 184 0.160 9 0.195
Material
Thickness
(mm)
10 12 15 20 22 25 32 38 50 Edge Start
20A Arc Current
Burn-through
may occur
on thicknesses
< 1/16" (0.063") / 1.6 mm
Pre Flow
Pres sure
(Air)
Pre Flow
Pres sure
(Air)
(Bar) Ball (Bar) Ball (Bar) V olts
5.5 62 8.3 45 8.3 147 3.1 2970 7.6 0.4
5.5 62 8.3 45 8.3 149 3.1 2650 7.6 0.6
5.5 62 8.3 45 8.3 154 3.2 2080 8.5 0.6
5.5 62 8.3 62 8.3 163 3.6 1120 8.9 0.8
5.5 62 8.3 62 8.3 165 3.6 800 8.9 0.8
5.5 62 8.3 62 8.3 171 4.0 650 8.9 1.0
5.5 62 8.3 62 8.3 172 4.1 630
5.5 62 8.3 62 8.3 175 4.1 390
5.5 62 8.3 62 8.3 183 4.1 240
Pre Flow
Pres sure
)
(
N
2
20 psi
1.4 bar
Cut Flow Rates / Pressures
Plas ma ( O
Cut Flow Rates / Pressures
Plas ma ( O
Cut Flow Rates / Pressures
Plas ma
Pres sure
Ball Press Ball Press Volts
60
) Shield (Air)
2
) Shield (Air)
2
Marking (with 150A MS parts)
Shield
Pressure
N
60 psi
4.1 bar
120
N
80 psi
5.5 bar
Art # A-07668
Pierce
Delay
Pierce
Delay
Pierce
Delay
(sec)
0
Kerf Width
@ Rec.
Speed
Kerf Width
@ Rec.
Speed
2.9
2.8
2.9
3.9
4.5
4.6
4.3
4.8
5.0
Marking
quality
degrades
as
thickness
decreases
TORCH DATA 8-8 Manual 0-4828 Rev. AJ
Page 9
Mild Steel 200A
O
Plasma / Air Shield
2
Shield Retainer
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Electrode
Cartridge
This Art Is For Reference ONLY
Shield
Retainer
Material
Thickness
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
3/16 0.188 15 100 100 NA 100 151 0.130 250 0.300 0.2 0.142
1/4 0.250 15 100 100 NA 100 151 0.130 200 0.300 0.2 0.148
3/8 0.038 15 100 100 NA 100 154 0.150 140 0.350 0.3 0.162 1/2 0.500 15 100 100 NA 100 159 0.170 115 0.350 0.5 0.167 5/8 0.625 15 100 100 NA 100 161 0.200 80 0.350 0.6 0.186
3/4 0.750 15 100 100 NA 100 163 0.200 65 0.400 0.8 0.186
7/8 0.875 15 100 100 NA 100 166 0.200 57 0.400 1.0 0.185
1 1.000 15 100 100 NA 100 167 0.200 48 0.400 1.2 0.193
1 1/4 1. 250 15 100 100 NA 100 170 0.200 30 0.425 2.0 0.196 1 1/2 1.500 15 100 100
2 2.000 15 100 100
Shield Cap
Pre Flow
Pressure
(Air)
Shield Gas
Distributor
Cut Flow Rates /
Pressures
2
Tip
) Shield (Air)
NA
100 185 0.200 20 0.450 4.0 0.201
NA
100 192 0.200 10 0.204
Plasma Gas
Distributor
21-1042 21-1093 21-102221-1014 21-1030 21-1285 21-1055
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Electrode Cartridge
Travel
Speed
(ipm) (in) (sec) (in)
Art # A-07917_AB
Initial
Piercing
Height
Edge Start
Pierce
Delay
Kerf Width
@ Rec.
SpeedPlasma (O
Material
Thickness
(mm)
5 6
8 10 12 15 20 25
32 38
44 Edge Start 50
BOLD TYPE
Requires CCM version 3.4 or later . Requires GCM v er sion 3.2 or lat er
NOTE:
indicates maximum piercing parameters.
Lock pier ce height between 0.5" to 1" to avoid torch hitting the pie r c e metal puddle .
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) V olts
1.0 100 6.9 NA 6.9 151 3.3 6170 7.6 0.2 3.6
1.0 100 6.9 NA 6.9 151 3.3 5360 7.6 0.2 3.7
1.0 100 6.9 NA 6.9 153 3.6 4290 8.3 0.3 3.9
1.0 100 6.9 NA 6.9 155 3.9 3460 8.9 0.3 4.1
1.0 100 6.9 NA 6.9 158 4.2 3060 8.9 0.5 4.2
1.0 100 6.9 NA 6.9 160 4.0 2280 8.9 0.6 4.6
1.0 100 6.9 NA 6.9 164 5.1 1590 10.2 0.9 4.7
1.0 100 6.9 NA 6.9 167 5.1 1250 10.2 1.2 4.9
1.0 100 6.9 NA 6.9 171 5.1 750 10.8 2.1 5.0
1.0 100 6.9 NA 6.9 185 5.1 510 11.4 4.0 5.1
1.0 1 00 6.9
1.0 1 00 6.9
Cut Flow Rates /
Pressures
Plasma (O
Shield ( Air)
)
2
NA NA
Arc
Voltage
6.9 188 5.1 390 5.1
6.9 192 5.1 270 5.2
BOLD ITALIC
Torch
Working
Height
(mm)
±0.1
indicates edge star ts only.
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Edge Start
Pierce
Delay
Kerf Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-9 TORCH DATA
Page 10
Mild Steel
300A
Plasma / Air Shield
O
2
Shield Retainer
21-1021
Shield Cap
21-1029
Shield Gas Distributor
(Straight)
21-1283
(Swirl) 21-1282
Tip
21-1057
Plasma Gas
Distributor
21-1042
Electrode
21-1090
Cartridge Assembly
21-1022
Art # A-07416
300A Mild Steel (O
Material
Thickness
(ga) (in) inch psi Ball ps i Ball psi Volts
1/2 0. 500 30 104 90 40 147 0.130 150 0.400 0.4 0.190 -1282 5/8 0.625 30 104 90 50 152 0.130 115 0.400 0.5 0.190 -1282 3/4 0.750 30 104 100 60 154 0.140 100 0.450 0.7 0.190 -1282
7/8 0. 875 30 104 100 60 155 0.140 85 0. 450 0.8 0.190 -1282
1 1.000 30 104 100 60 160 0.150 70 0.450 0.9 0.195 -1282 1 1/4 1.250 30 104 100 60 169 0.220 50 0.450 1.0 0.230 -1283 1 1/2 1.500 30 104 100 80 176 0.230 35 0.450 1.7 0.245 -1283
1 3/4 1.750 30 104 100 90 182 0.2 30 25 0. 450 3.0 0.275 -1283
2 2.000 30 104 100 90 187 0.230 18 0.280 -1283 2 1/2 2.500 30 104 100 90 208 0.230 10 NA -1283
3 3.000 30 104 100 90 219 0.230 7 NA -1283
Material
Thickness
(m m)
12 15 20 25 30 35
40
50 60 70
* Set Shield Flow to Pressure only.
BOLD TYPE
BOLD ITALIC
indicates max imum piercing par a meter s.
indicates edge star ts only.
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
bar Ball bar Ball bar Volts
2.1 104 6.2 2.8 146 3.3 3810 10.2 0.4 4.8 -1282
2.1 104 6.2 3.5 151 3.3 2920 10.2 0.5 4.8 -1282
2.1 104 6.9 4.1 155 3.6 2540 12.7 0.7 4.8 -1282
2.1 104 6.9 4.1 160 3.8 1780 12.7 0.9 5.0 -1282
2.1 104 6.9 4.1 168 5.6 1270 12.7 1.0 5.8 -1283
2.1 104 6.9 5.5 175 5.8 900 12.7 1.7 6.2 -1283
2.1 104 6.9 6.2 180 5.8 660 12.7 3.0 6.6 -1283
2.1 104 6.9 6.2 187 5.8 460 7.1 -1283
2.1 104 6.9 6.2 201 7.6 325 7.1 -1283
2.1 104 6.9 6.2 212 7.6 285 7.1 -1283
Cut Flow Rates / Pressures
Plasma (O
Cut Flow Rates / Pressures
Plasma (O
) Shield (Air)
2
N/A*
) Shield (Air)
2
N/A*
/Air)
2
Arc
Voltage
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(ipm) (in) (sec) (in)
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Initial
Piercing
Height
Pierce
Delay
Edge Start Edge Start Edge Start
Pierce
Delay
Edge Start Edge Start Edge Start
Kerf
Width
@ Rec.
Speed
Kerf
Width
@ Rec.
Speed
Shield
Gas
Distrib-
utor
Shield
Gas
Distrib-
utor
TORCH DATA 8-10 Manual 0-4828 Rev. AJ
Page 11
Stainless Steel
30A
Air Plasma / Air Shield
Shield Cup
21-1016
Shield Cap
21-1033
Shield
Gas Distributor
21-1274
Tip
21-1059
Plasma
Gas Distributor
21-1045
Cartridge
21-1020Electrode
21-1077
Art # A-04498
30A Stainless Steel (Air/Air)
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
26 0.019 60 64 120 20 120 87 0.020 350 0.040 0.0 0.029 24 0.025 60 64 120 20 120 85 0.020 320 0.040 0.0 0.028 22 0.031 60 64 120 20 120 80 0.020 310 0.040 0.0 0.034 20 0.038 60 64 120 20 120 75 0.020 300 0.060 0.1 0.025 18 0.050 60 64 120 20 120 78 0.020 150 0.080 0.2 0.032 16 0.063 60 64 120 20 120 76 0.020 110 0.080 0.2 0.030
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
0.6
0.8 1
1.5 2
Pre Flow
Pressure
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
4.1 64 8.3 20 8.3 85 0.5 13580 1.0 0.0 0.7
4.1 64 8.3 20 8.3 80 0.5 11580 1.1 0.0 0.9
4.1 64 8.3 20 8.3 75 0.5 9780 1.6 0.1 0.7
4.1 64 8.3 20 8.3 77 0.5 5970 2.0 0.2 0.8
4.1 64 8.3 20 8.3 74 0.5 4050 2.0 0.2 0.7
Manual 0-4828 Rev. AJ 8-11 TORCH DATA
Page 12
Stainless Steel
30A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Material
Thickness
Shield Cap
21-1033
Pre Flow Pressure
(N
)
2
(ga) (in) (in) (psi) Ball (psi) Ball (psi) (volts)
Shield
Gas Distributor
21-1274
Tip
21-1059
30A Stainless Steel N
Cut Flow Rates / Pressures
Plasma (N
) Shi el d (H2O)
2
Plasma
Gas Distributor
21-1045
O
2/H2
** A r c
Voltage
Torch
Working
Height
(in)
±0.005
Cartridge
21-1020Electrode
21-1077
Art # A-04498
Kerf
Width
@ Rec.
Speed
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
(ipm) (in) (sec) (in)
26 0.019 90 75 120 4 55 91 0.020 600 0.040 0.0 0.047
24 0.025 90 64 120 4 55 97 0.020 440 0.040 0.0 0.045 22 0.031 90 50 120 4 55 95 0.020 420 0.040 0.0 0.045 20 0.038 90 60 120 5 55 105 0.020 300 0.050 0.1 0.044 18 0.050 90 60 120 5 55 78 0.030 250 0.050 0.1 0.035 16 0.063 90 60 120 5 55 85 0.050 205 0.060 0.2 0.044
Material
Thickness
(mm)
0.6
0.8
1.0
1.5
2.0
Pre Flow Pressure
(N
Cut Flow Rates / Pressures
)
2
Plasma (N
) Shi el d (H2O)
2
** Arc
Voltage
Torch
Working
Height
(bar) Ball (bar) Ball (bar) (volts) (mm)
Travel
Speed
(mm/min)
Initial
Piercing
Height
Pierce
Delay
(mm) (sec) (mm)
6.2 75 8.3 4 3.8 96 0.5 12110 1.0 0.0 1.2
6.2 64 8.3 4 3.8 96 0.5 10450 1.0 0.0 1.1
6.2 50 8.3 4 3.8 102 0.5 7470 1.3 0.1 1.1
6.2 60 8.3 5 3.8 83 1.0 5550 1.4 0.2 1.0
6.2 60 8.3 5 3.8 93 2.0 3820 1.8 0.3 1.4
Kerf
Width
@ Rec.
Speed
Pres s ure of the wat er s upply li ne s houl d be regulat ed by c ust om er-s uppli ed pres sure regulator.
NOTE 1
: Ohmic height sensing is not recommended with water shield.
W at er on t he plat e i nt erferes elect ricall y wit h t he ohm i c sens i ng c i rc ui t.
NOTE 2
: Wat er s ourc e used for H
O Water S hield m ust be d em i ne ral i zed.
2
TORCH DATA 8-12 Manual 0-4828 Rev. AJ
Page 13
Stainless Steel
50A
Air Plasma / Air Shield
Shield Cup
21-1016
Shield Cap
21-1034
Shield
Gas Distributor
21-1274
Tip
21-1060
Plasma
Gas Distributor
21-1041
Cartridge
21-1020Electrode
21-1078
Art # A-04029
50A Stainless Steel (Air/Air)
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Pre Flow Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
14 0.078 100 62 120 75 120 109 0.060 180 0.120 0.0 0.044 12 0.109 100 62 120 75 120 114 0.060 130 0.150 0.0 0.049 10 0.141 100 62 120 75 120 118 0.060 120 0.180 0.1 0.050
3/16 0.188 100 62 120 75 120 124 0.080 70 0.200 0.3 0.059
Material
Thickness
(mm)
1.5 2 3 4 5
Pre Flow Pressure
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
6.9 62 8.3 75 8.3 106 1.5 5350 2.6 0.0 1.0
6.9 62 8.3 75 8.3 109 1.5 4540 3.1 0.0 1.1
6.9 62 8.3 75 8.3 115 1.5 3230 4.0 0.0 1.3
6.9 62 8.3 75 8.3 120 1.7 2600 4.8 0.2 1.4
6.9 62 8.3 75 8.3 125 2.1 1520 5.2 0.3 1.5
Kerf
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-13 TORCH DATA
Page 14
Stainless Steel
50A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Shield Cap
21-1034
Material
Thickness
Pre Flow
Pressure
)
(N
2
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Shield
Gas Distributor
21-1274
Tip
21-1060
50A Stainless Steel (N
Cut Flow Rates / Pressures
Plasma (N2) Shield (H2O)
Plasma
Gas Distributor
21-1041
0)
2/H2
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Cartridge
21-1020Electrode
21-1078
Art # A-04029
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
Width
@ Rec.
Speed
(ipm) (in) (sec) (in)
Kerf
14 0.078 100 62 120 4 55 117 0.110 170 0.200 0.2 0.043 12 0.109 100 62 120 4 55 119 0.110 150 0.200 0.2 0.047
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
2
Pre Flow
Pressure
(N
2
Cut Flow Rates / Pressures
Plasma (N2) Shield (H2O)
)
Arc
Voltage
(bar) * Ball (bar) * Ball (bar) * Volts
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
Pierce
Delay
(mm) (sec) (mm)
6.9 62 8.3 4 3.8 117 2.8 4310 5.1 0.2 1.1
3
6.9 62 8.3 4 3.8 120 2.8 3660 5.1 0.2 1.2
* Pres sure of the water s upply li ne s houl d be regulat ed by cus t om er s uppl ied pres sure regulator
: Ohmic height sensing is not recommended with water shield.
NOTE
W at er on t he plat e i nt erferes elect ricall y wi t h the ohmic s ensing circ ui t.
NOTE 2
: Wat er s ourc e used for H
O Water Shield must be demineralized.
2
TORCH DATA 8-14 Manual 0-4828 Rev. AJ
Page 15
Stainless Steel
Kerf
70A
Air Plasma / Air Shield
Shield Cup
21-1016
Shield Cap
21-1035
Shield
Gas Distributor
21-1274
Tip
21-1061
Plasma
Gas Distributor
21-1041
Electrode
21-1079
Cartridge
21-1020
Art # A-04341
70A Stainless Steel (Air/Air)
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
10 0.141 84 41 120 94 120 138 0.080 120 0.140 0.3 0.075
3/16 0.188 84 41 120 87 120 144 0.080 100 0.140 0.4 0.082
1/4 0.250 84 41 120 72 120 148 0.130 55 0.180 0.5 0.085 3/8 0.375 84 41 120 72 120 152 0.140 40 0.200 0.6 0.083 1/2 0.500 84 53 120 60 120 160 0.140 25 0.280 0.8 0.080
Material
Thickness
(mm)
3 4 5 6
8 10 12
Pre Flow
Pressure
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
5.8 41 8.3 94 8.3 135 2.0 3300 3.6 0.3 1.8
5.8 41 8.3 94 8.3 140 2.0 2870 3.6 0.3 2.0
5.8 41 8.3 87 8.3 145 2.2 2380 3.7 0.4 2.1
5.8 41 8.3 72 8.3 148 2.3 1440 4.5 0.5 2.1
5.8 41 8.3 72 8.3 150 2.4 1200 4.8 0.6 2.1
5.8 41 8.3 72 8.3 153 3.6 960 5.4 0.6 2.1
5.8 53 8.3 60 8.3 158 3.6 720 6.7 0.8 2.1
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-15 TORCH DATA
Page 16
Stainless Steel
70A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Material
Thickness
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI ) * Volts
Shield Cap
21-1047
Pre Flow
Pressure
)
(N
2
Shield
Gas Distributor
21-1274
Tip
21-1064
70A Sta i n l ess S teel (N
Cut Flow Rates / Pressures
Plasma (N
) Shield (H2O)
2
Plasma
Gas Distributor
21-1041
2/H2
Arc
Voltage
10 0.141 45 55 90 5 55 146
3/16 0.188 45 55 90 5 55 150
1/4 0.250 45 55 90 5 55 159 0.150 50 0.250 0.5 0.095 3/8 0.375 45 55 90 5 55 168 0.150 35 0.250 0.7 0.103
Material
Thickness
(mm)
3 4 5 6 8
10
Pre Flow
Pressure
)
(N
2
(Bar) Ball (Bar) Ball (Bar) * V olts
3.1 55 6.2 5 3.8 142 2.5 3040 6.3 0.3 1.8
3.1 55 6.2 5 3.8 143 2.5 2780 6.3 0.3 2.0
3.1 55 6.2 5 3.8 151 2.5 2140 6.3 0.4 2.2
3.1 55 6.2 5 3.8 157 3.8 1495 6.3 0.5 2.3
3.1 55 6.2 5 3.8 164 3.8 1070 6.3 0.6 2.5
3.1 55 6.2 5 3.8 170 3.8 980 6.3 0.7 2.6
Cut Flow Rates / Pressures
Plasma (N
) Shield (H2O)
2
Arc
Voltage
* Pres sure of the water s upply li ne s houl d be regulated by c ust om er s uppli ed pres s ure regulat or
NOTE 1
: Ohmi c height sens i ng is not rec om m ended wit h water shield.
W at er on the pl at e i nt erferes elect ricall y wi t h t he ohm ic sens ing circuit .
NOTE 2
: Water source used for H
O W at er S hiel d m us t be deminerali zed.
2
0)
Torch
Working
Height
(in)
±0.005
0.100
0.100
Torch
Working
Height
(m m)
±0.1
Cartridge
21-1020Electrode
21-1084
Art # A-07217
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
@ Rec.
Speed
120 0.250 0.3 0.075
90 0.250 0.4 0.086
Travel
Speed
(mm/mi
n)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
@ Rec.
Speed
Kerf
Width
Kerf
Width
TORCH DATA 8-16 Manual 0-4828 Rev. AJ
Page 17
Stainless Steel
100A
H35 Plasma / N
Shield Cup
21-1016
Shield
2
Shield Cap
21-1036
Shield
Gas Distributor
21-1274
Tip
21-1062
Plasma
Gas Distributor
21-1041
100A Stainless Steel (H35/N
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Pre Flow Pressure
)
(N
2
Cut Flow Rates / Pressures
Plasma (H35) Shield (N2)
Arc
Voltage
1/4 0.250 80 50 120 97 120 148 0.145 72 0.250 0.3 0.093 3/8 0.375 80 55 120 97 120 152 0.130 55 0.300 0.3 0.090 1/2 0.500 80 55 120 97 120 155 0.130 42 0.350 0.5 0.095 5/8 0.625 80 62 120 97 120 157 0.130 25 0.350 0.6 0.100
)
2
Torch
Working
Height
(in)
±0.005
Cartridge
Electrode
21-1080
Travel
Speed
(ipm) (in) (sec) (in)
Piercing
Height
Initial
21-1020
Art # A-04030
Pierce
Delay
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
6
8 10 12 15
Pre Flow Pressure
)
(N
2
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (H35) Shield (N2)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
5.5 50 8.3 97 8.3 148 3.7 1880 6.2 0.3 2.0
5.5 55 8.3 97 8.3 150 3.5 1600 7.0 0.3 2.0
5.5 55 8.3 97 8.3 152 3.3 1350 7.8 0.3 1.9
5.5 62 8.3 97 8.3 154 3.3 1140 8.6 0.5 1.9
5.5 62 8.3 97 8.3 156 3.3 750 8.9 0.7 1.9
Kerf
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-17 TORCH DATA
Page 18
Stainless Steel
100A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Shield Cap
21-1036
Shield
Gas Distributor
21-1274
Tip
21-1053
100A Stainless Steel (N
Material
Thickness
(in) inch (PSI) Ball (PSI) Ball (PSI) * Volts
Pre F low
Pressure
(N
Cut Flow Rates / Pressures
)
2
Plasma (N
) Shield (H2O)
2
Arc
Voltage
Plasma
Gas Distributor
21-1041
O)
2/H2
Torch
Working
Height
(in)
±0.005
Electrode
21-1089
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Cartridge
Pierce
Delay
21-1020
Art # A-07214
Kerf
Width
@ Rec.
Speed
3/16 0.188 45 60 90 7 55 148 0.100 140 0.300 0.1 0.091
1/4 0.250 45 60 90 7 55 158 0.100 95 0.300 0.1 0.091 3/8 0.375 45 60 90 7 55 168 0.150 65 0.350 0.2 0.100 1/2 0.500 45 60 90 7 55 168 0.150 50 0.350 0.4 0.102
Kerf
Width
@ Rec.
Speed
Material
Thickness
(m m)
5 6
8 10 12
Pre F low
Pressure
(N
(Bar) Ball (Bar) Ball (Bar) * V olts
Cut Flow Rates / Pressures
)
2
Plasma (N
) Shield (H2O)
2
Arc
Voltage
Torch
Working
Height
(m m)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
3.1 60 6.2 7 3.8 149 2.5 3390 7.6 0.1 2.3
3.1 60 6.2 7 3.8 156 2.5 2665 7.6 0.1 2.3
3.1 60 6.2 7 3.8 163 3.8 2015 8.9 0.2 2.5
3.1 60 6.2 7 3.8 168 3.8 1595 8.9 0.3 2.6
3.1 60 6.2 7 3.8 168 3.8 1355 8.9 0.4 2.6
* Pres sure of the water s upply l i ne s houl d be regulat ed by cus t om er s uppl ied pres sure regulator
NOTE 1
: Ohm i c height s ens i ng i s not rec om m ended wit h wat er s hiel d.
Water on the plate interferes electrically with the ohmic sensing circuit.
NOTE 2
: Water source used for H
O Water Shield must be demineralized.
2
TORCH DATA 8-18 Manual 0-4828 Rev. AJ
Page 19
Stainless Steel 150A H35 Plasma / N2 Shield
Shield Cup
Shield Cap
Shield Gas
Distributor
Tip
This Graphic Is For Reference ONLY
Shield Cup Shield Cap
Material
Thickness
(ga) (in) inch ps i Ball psi Ball ps i Volts
1/2 0.500 84 57 120 85 120 153 0.300 50 0.350 0.2 0.110 5/8 0.625 84 57 120 85 120 155 0.200 40 0.350 0.4 0.118 3/4 0.750 84 57 120 85 120 157 0.225 30 0.400 0.6 0.128
1 1.000 84 57 120 85 120 165 0.250 20 0.450 1.8 0.133
Material
Thickness
(mm)
12 15 20
25
BOLD TYPE
indicates max imum piercing parameter s.
Pre Flow
Pressure
(N
Pre Flow
Pressure
(N
bar Ball bar Ball bar V olts
Shield Gas
Distributor
Cut Flow Rates /
Pressures
Plasma
)
2
)
2
5.8 57 8.3 85 8.3 153 7.6 1330 8.9 0.2 2.8
5.8 57 8.3 85 8.3 155 5.1 1090 8.9 0.4 3.0
5.8 57 8.3 85 8.3 157 5.7 720 10.2 0.6 3.3
5.8 57 8.3 85 8.3 165 6.4 520 11.4 1.8 3.4
(H35)
Cut Flow Rates /
Pressures Arc
Plasma
(H35)
Tip
Shield (N
Shield (N
Plasma Gas
Arc
Voltage
)
2
Voltage
)
2
Plasma Gas
Distributor
Distributor
21-1041 21-1081 21-102021-1016 21-1037 21-1278 21-1063
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Electrode
Cartridge
Art # A-07958
Electrode Cartridge
Travel
Speed
(ipm) (in) (sec) (in)
Travel
Speed
(mm/min)
Initial
Piercing
Height
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
Pierce
Delay
Kerf Width
@ Rec.
Kerf Width
@ Rec.
Speed
Speed
Manual 0-4828 Rev. AJ 8-19 TORCH DATA
Page 20
Stainless Steel
150A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Shield Cap
21-1048
Shield
Gas Distributor
21-1278
Tip
21-1092
Plasma
Gas Distributor
21-1041
Electrode
21-1081
Cartridge
21-1020
Art # A-06785
150A Stainless Steel (N2/H2O)
Material
Thickness
(in) inch (PSI) Ball (PSI) Ball (PSI) * V olts
Pr e Flow
Pressure
(N
2
Cut Flow Rates / Pressures
)
Plasma (N
) Shield (H2O)
2
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
1/4 0.250 70 60 90 8 55 135 0.100 110 0.250 0.3 0.104 3/8 0.375 70 60 90 8 55 139 0.100 70 0.350 0.3 0.107 1/2 0.500 70 60 90 8 55 149 0.150 60 0.350 0.5 0.111 5/8 0.625 70 60 90 8 55 159 0.180 45 0.350 0.5 0.128 3/4 0.750 70 60 90 4 55 159 0.180 40 0.350 0.9 0.130
Material
Thickness
(mm)
8 10 12 15 20
Pr e Flow
Pressure
(N
2
(Bar) Ball (Bar) Ball (Bar) * V olts
Cut Flow Rates / Pressures
)
Plasma (N
) Shield (H2O)
2
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
4.8 60 6.2 8 3.8 137 2.5 2265 6.4 0.3 2.7
4.8 60 6.2 8 3.8 140 2.5 1740 8.9 0.3 2.7
4.8 60 6.2 8 3.8 147 3.8 1580 8.9 0.5 2.8
4.8 60 6.2 8 3.8 156 4.6 1248 8.9 0.5 3.2
4.8 60 6.2 4 3.8 162 4.6 1010 8.9 0.9 3.3
Kerf Width
@ Rec.
Speed
* Pres sure of the water s upply li ne s houl d be regulat ed by cus t om er s uppl ied pres sure regulator
NOTE 1
: Ohmic height sensing is not recommended with water shield.
W at er on t he plat e i nt erferes elect ricall y wi t h the ohmic s ensing circ ui t.
NOTE 2
: Wat er s ourc e used for H
O Water Shield must be demineralized.
2
TORCH DATA 8-20 Manual 0-4828 Rev. AJ
Page 21
Stainless Steel 200A
N
Plasma / H2O Shield
2
Shield Retainer
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Electrode
Cartridge
This Art Is For Reference ONLY
Shield
Retainer
Material
Thickness
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
3/8 0.375 20 80 90 5 55 155 0.160 95 0.300 0.0 0.110 1/2 0.500 20 80 90 5 55 156 0.160 85 0.300 0.4 0.115 5/8 0.625 20 80 90 5 55 158 0.180 65 0.300 0.5 0.122
3/4 0.750 20 80 90 5 55 163 0.200 50 0.300 0.7 0.133
7/8 0.875 20 80 90 5 55 177 0.250 40 0.400 0.9 0.149
1 1.000 20 80 90 5 55 183 0.300 35 0.450 1.0 0.148
1 1/4 1.250 20 80 90 5 55 185 0.300 20 0.176 1 1/2 1.500 20 80 90 1 3/4 1.750 20 80 90
Material
Thickness
(mm)
10 12 15 20
25
32 38 44
BOLD TYPE
Requires CCM ver sion 3. 4 or later. Requires GCM version 3.2 or later. * Pre ssure of the water supply li ne should be r egulated by c usto mer pr essure regulator.
Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the
Note1:
ohmic sensing circuit.
Water source used f or shield must be demineralized.
Note2:
Shield Cap
Pre Flow
Pressure
(N
Pre Flow
Pressure
(N
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
1.4 80 6.3 5 3.8 155 4.1 2400 7.6 0.0 2.8
1.4 80 6.3 5 3.8 156 4.1 2000 7.6 0.4 2.9
1.4 80 6.3 5 3.8 157 4.4 1550 7.6 0.5 3.1
1.4 80 6.3 5 3.8 165 5.1 1100 7.6 0.7 3.4
1.4 80 6.3 5 3.8 183 7.6 900 11.4 0.9 3.7
1.4 80 6.3 5 3.8 18 5 7.6 500 4.5
1.4 80 6.3 5 3.8 20 0 8.9 250 5.4
1.4 80 6.3
indicates max imum piercing parameters.
)
2
)
2
Shield Gas
Distributor
Cut Flow Rates /
Pressures
Shield
)
2
(H
5 5
Cut Flow Rates /
Pressures Arc
)
2
(H
5
Tip
O)*
2
55 200 0.350 10 0.211 55 207 0.350 8 0.216
O)*
2
3.8 206 8 .9 2 00 5.5 BOLD ITALIC
Plasma Gas
Distributor
21-1043 21-1089
Arc
Voltage
Voltage
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
indicates edge star ts only.
(mm/min)
Electrode Cartridge
Travel
Speed
(ipm) (in) (sec) (in)
Travel
Speed
Art # A-07917_AB
21-102221-1015 21-1049 21-1284 21-1067
Initial
Piercing
Height
Edge Start Edge Start Edge Start
Initial
Piercing
Height
(mm) (sec) (mm)
Edge Start Edge Start Edge Start
Pierce
Delay
Pierce
DelayShield
Kerf Width
@ Rec.
Kerf Width
@ Rec.
SpeedPlasma (N
SpeedPlasma (N
Manual 0-4828 Rev. AJ 8-21 TORCH DATA
Page 22
Stainless Steel
300A
H35 Plasma / N
Shield Retainer
21-1015
Shield
2
Shield
21-1038
<1" (25mm)
21-1039
>
1" (25mm)
Shield Gas
Distributor
21-1284
Tip
21-1065
Plasma Gas
Distributor
21-1041
300A Stainless Steel (H35/N2)
Material
Thickness
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
Pre Flow
Pres sure
(N
2
Cut Flow Rates / Pr essures
)
Plasma (H35) Shield (N
2
)
Arc
Voltage
3/8 0.375 20 120 100 120 160 0.350 85 0.350 0.2 0.175 1/2 0.500 20 120 100 120 168 0.350 75 0.350 0.4 0.193 5/8 0.625 20 120 100 90 163 0.350 65 0.375 0.5 0.197 3/4 0.750 20 120 100 90 168 0.350 55 0.375 0.6 0.195 7/8 0.875 20 120 100 90 170 0.350 45 0.375 0.7 0.210
N/A**
1 1.000 20 120 100 120 173 0.350 35 0.500 0.9 0.226 1 1/4 1.250 20 120 100 120 180 0.400 30 0.500 1. 0 0. 203 1 1/2 1.500 20 120 100 120 180 0.400 25 0.220
2 2.000 20 120 100 120 186 0.400 17 0.237
Electrode
21-1091
Torch
Working
Height
(in)
±0.005
Cartridge Assembly
21-1022
Art # A-07720
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height*
Pierce
Delay
Kerf
Width
Min/Max
Edge Start Edge Start
@
Material
Thickness
(m m)
10 12 15 20 25 32 38 44 50
Pre Flow
Pres sure
(N
2
(Bar) Ball (Bar) Ball (Bar) Volts
Cut Flow Rates / Pr essures
Plasma (H35) Shield (N
)
2
)
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
1.4 120 6.9 8.3 161 8.9 2120 8.9 0.2 4.5
1.4 120 6.9 8.3 166 8.9 1960 8.9 0.4 4.8
1.4 120 6.9 6.2 164 8.9 1720 9.4 0.5 5.0
1.4 120 6.9 6.2 169 8.9 1320 9.5 0.6 5.1
1.4 120 6.9 6.2 173 8.9 920 12.3 0.9 5.7
N/A**
1.4 120 6.9 8.3 180 10.2 760 12.2 1.0 5.2
1.4 120 6.9 8.3 180 10.2 640 5.6
1.4 120 6.9 8.3 183 10.2 540 5.8
1.4 120 6.9 8.3 186 10.2 450 6.0
Travel
Speed
(mm/min)
* Lock pierc e hei ght for first 0.5" t o 1" of c ut ting t o avoid torch hitt i ng t he pierc e m et al puddle.
** Set Shield Flow to "Pressure" only
Initial
Piercing
Height*
(mm) (sec) (mm)
Pierce
Delay
Kerf
Width
@ Rec.
Speed
Edge Start Edge Start Edge Start
TORCH DATA 8-22 Manual 0-4828 Rev. AJ
Page 23
Stainless Steel
0
4
300A
Plasma / H2O Shield
N
2
Shield Retainer
Shield
Retainer
Shield
Shield Cap
Shield Gas
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
Tip
Tip
Plasma Gas
Distributor
Plasma Gas
Distributor
Electrde
Cartridge
Art # A-07917
Electrode Cartridge
21-1043 21-1089 21-102221-1015 21-1046 21-1284 21-1066
Material
Thickness
Pressure
)
(N
2
(ga) (in) inch psi Ball psi Ball psi Volts
Pre Flow
Cut Flow Rates /
Plasma (N
)
2
Shield
(H
O)
2
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
Width
@ Rec.
Speed
(ipm) (in) (sec) (in)
3/8 0.375 20 120 100 8 55 150 0.150 140 0.350 0.3 0.144 1/2 0.500 20 120 100 8 55 159 0.150 100 0.350 0.5 0.154 5/8 0.625 20 120 100 8 55 158 0.150 75 0.350 0.1 0.153
3/4 0.750 20 120 100 8 55 166 0.200 55 0.500 0.7 0.173
7/8 0.875 20 120 100 8 55 180 0.300 45 0.500 1.1 0.210
1 1.000 20 120 100 8 55 182 0.300 40 0.500 1.3 0.210
1 1/4 1.250 20 120 100 8 55 196 0. 350 30 0.500 2. .0 0.230
1 1/2 1.500 20 120 100 8 55 198 0. 350 25 0.232 1 3/4 1.750 20 120 100 8 55 198 0. 350 18 0.237
2 2.000 20 120 100 8 55 205 0.350 12 0 .253
Edge Start Edge Start Edge Start
Kerf
Material
Thickness
(mm)
10 12 15 20 25
32 38
4 5
BOLD TYPE
BOL D IT ALIC
Pre Flow
Pressure
)
(N
2
Cut Flow Rates /
Plasma (N
)
2
Shield
O)
(H
2
bar Ball bar Bal l bar V ol t s
1.4 120 6.9 8 3.8 151 3.8 3400 8.9 0.3 3.7
1.4 120 6.9 8 3.8 157 3.8 2760 8.9 0.5 3.9
1.4 120 6.9 8 3.8 158 3.8 2080 9.4 0.6 3.9
1.4 120 6.9 8 3.8 170 5.8 1320 12.7 0.8 4.7
1.4 120 6.9 8 3.8 182 7.6 1030 12.7 1.3 5.3
1.4 120 6.9 8 3.8 196 8.9 760 12.7 2.0 5.8
1.4 120 6.9 8 3.8 198 8.9 640 5.9
1.4 120 6.9 8 3.8 198 8.9 470 6.0
1.4 120 6.9 8 3.8 204 8.9 320 6.4
indic at es m ax i m um piercing paramet ers .
indic at es edge s tarts only.
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
(mm/min) (mm) (sec) (mm)
Edge St art
Edge Start Edge Start
Kerf
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-23 TORCH DATA
Page 24
Aluminum
30A
Air Plasma / Air Shield
Shield Cup
21-1016
Shield Cap
21-1033
Shield
Gas Distributor
21-1274
Tip
21-1059
Plasma
Gas Distributor
21-1045
Cartridge
21-1020Electrode
21-1077
Art # A-04498
30A Aluminum (Air/Air)
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
25 0.025 60 60 120 15 120 86 0.020 500 0.040 0.0 0.029 21 0.037 60 60 120 15 120 86 0.020 240 0.060 0.1 0.046 18 0.052 60 60 120 15 120 84 0.020 230 0.100 0.2 0.034 16 0.064 60 60 120 15 120 80 0.020 220 0.100 0.2 0.036
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
1
Pre Flow
Pressure
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
4.1 60 8.3 15 8.3 86 0.5 6060 1.7 0.1 0.9
2
4.1 60 8.3 15 8.3 75 0.5 5280 2.5 0.2 0.9
TORCH DATA 8-24 Manual 0-4828 Rev. AJ
Page 25
Aluminum
30A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Shield Cap
21-1033
Shield
Gas Distributor
21-1274
Tip
21-1059
Plasma
Gas Distributor
21-1045
Cartridge
21-1020Electrode
21-1077
Art # A-04498
30A Alumi num (N2/H2O)
Material
Thickness
(ga) (in) inch psi Ball ps i Ball psi* Volts
Pre Flow
Pressure
(N
Cut Flow Rates / Pressures
)
2
Plasma (N
)
2
Shield ( H2O)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
25 0.025 96 55 120 4 55 103 0.030 230 0.080 0.0 0.034 21 0.037 96 55 120 4 55 103 0.030 220 0.080 0.1 0.045 18 0.052 96 55 120 4 55 103 0.030 150 0.080 0.2 0.031
16 0.064 96 55 120 4 55 103 0.030 110 0.080 0.2 0.036
Material
Thickness
(mm)
Bold type
Pre Flow
Pressure
(N
bar Ball bar Ball bar* Volts
1
2
6.6 55 8.3 4 3.8 103 0.8 5310 2.0 0.1 1.1
6.6 55 8.3 4 3.8 103 0.8 1550 2.0 0.2 1.0
Cut Flow Rates / Pressures
)
2
Plasma (N
)
2
Shield ( H
2
O)
Arc
Voltage
Torch
Working
Height
(m m)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
indicates maximum piercing parameters.
* Pres sure of the water s upply li ne s houl d be regulated by c ust om er s uppli ed pres sure regulator.
NOTE 1
: Ohmi c height sens i ng is not rec om m ended wit h water shield.
Water on the plate int erferes el ec t ri c al l y wit h t he ohm ic s ensing circuit.
NOTE 2
: Wat er s ourc e used for H
O Water S hield m ust be d em i ne ral i zed.
2
Kerf
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-25 TORCH DATA
Page 26
Aluminum
50A
Air Plasma / Air Shield
Shield Cup
21-1016
Shield Cap
21-1034
Shield
Gas Distributor
21-1274
Tip
21-1060
Plasma
Gas Distributor
21-1041
Cartridge
21-1020Electrode
21-1078
Art # A-04029
50A Aluminum (Air/Air)
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
16 0.064 100 60 120 75 120 124 0.100 140 0.200 0.0 0.06 12 0.097 100 60 120 75 120 125 0.105 90 0.200 0.0 0.067 11 0.120 100 60 120 75 120 129 0.110 60 0.200 0.0 0.068
3/16 0.188 100 60 120 75 120 133 0.120 40 0.200 0.2 0.074
Material
Thickness
(mm)
2 3 4 5
Pre Flow
Pressure
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
6.9 60 8.3 75 8.3 124 2.6 2990 5.1 0.0 1.6
6.9 60 8.3 75 8.3 129 2.8 1520 5.1 0.0 1.7
6.9 60 8.3 75 8.3 131 2.9 1240 5.1 0.1 1.8
6.9 60 8.3 75 8.3 134 3.1 950 5.1 0.2 1.9
Kerf
Width
@ Rec.
Speed
TORCH DATA 8-26 Manual 0-4828 Rev. AJ
Page 27
Aluminum
50A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Shield Cap
21-1034
Pr e Flow
)
(N
2
Shield
Gas Distributor
21-1274
Tip
21-1060
50A Alumi num (N
Cut Flow Rates / Pressures
Plasma (N2) Shield (H2O)
Plasma
Gas Distributor
21-1041
O)
2/H2
Arc
Voltage
Torch
Working
Height
±0.005
(in)
Cartridge
21-1020Electrode
21-1078
Art # A-04029
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
16 0.064 100 60 120 4 55 120 0.11 140 0.200 0.2 0.045 12 0.097 100 60 120 4 55 120 0.11 90 0.200 0.2 0.046 11 0.120 100 60 120 4 55 123 0.11 60 0.200 0.2 0.050
3/16 0.188 100 60 120 4 55 125 0.12 40 0.200 0.2 0.051
Material
Thickness
(mm)
2 3 4 5
Pre Flow
Pressure
(N
2
(bar) * Ball (bar) * Ball (bar) * Volts
Cut Flow Rates / Pressures
Plasma (N2)
)
Shield ( H2O)
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
6.9 60 8.3 4 3.8 120 2.8 2990 5.1 0.2 1.2
6.9 60 8.3 4 3.8 123 2.8 1520 5.1 0.2 1.3
6.9 60 8.3 4 3.8 124 2.9 1240 5.1 0.2 1.3
6.9 60 8.3 4 3.8 125 3.1 950 5.1 0.2 1.3
Initial
Piercing
Height
(mm) (sec) (mm)
* Pres sure of the water s upply li ne s houl d be regulated by c ust om er s uppli ed pres s ure regulat or.
NOTE 1
: Ohmic height sensing is not recommended with water shield.
Water on the plate int erferes el ec t ri c al l y wi t h the ohmic s ensing circ ui t.
NOTE 2
: Wat er s ourc e used for H
O Water Shield must be demineralized.
2
Pierce
Delay
Kerf
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-27 TORCH DATA
Page 28
Aluminum
70A
Air Plasma / Air Shield
Shield Cup
21-1016
Shield Cap
21-1035
Shield
Gas Distributor
21-1274
Tip
21-1061
Plasma
Gas Distributor
21-1041
Electrode
21-1079
Cartridge
21-1020
Art # A-04341
70A Aluminum (Air/Air)
Material
Thickness
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
14 0.079 84 42 120 70 120 153 0.060 300 0.140 0.0 0.058 12 0.097 84 42 120 70 120 160 0.080 200 0.140 0.1 0.062
3/16 0.188 84 42 120 70 120 162 0.120 100 0.140 0.1 0.072
1/4 0.250 84 42 120 70 120 166 0.140 70 0.180 0.2 0.073 3/8 0.375 84 42 120 70 120 168 0.140 60 0.180 0.3 0.078
Material
Thickness
(mm)
2 3 4 5 6 8
10
Pre Flow
Pressure
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flow Rates / Pressures
Plasma (Air) Shield (Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
5.8 42 8.3 70 8.3 153 1.5 7620 3.6 0.0 1.5
5.8 42 8.3 70 8.3 160 2.3 4490 3.6 0.1 1.6
5.8 42 8.3 70 8.3 161 2.7 3390 3.6 0.1 1.7
5.8 42 8.3 70 8.3 163 3.1 2430 3.7 0.1 1.8
5.8 42 8.3 70 8.3 165 3.4 1950 4.4 0.2 1.9
5.8 42 8.3 70 8.3 167 3.6 1650 4.6 0.3 2.0
5.8 42 8.3 70 8.3 168 3.6 1490 4.6 0.3 2.0
Kerf
Width
@ Rec.
Speed
TORCH DATA 8-28 Manual 0-4828 Rev. AJ
Page 29
Aluminum
70A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Material
Thickness
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) * Volts
Shield Cap
21-1047
Pre Flow
Pressure
)
(N
2
Cut Flow Rates / Pr essures
Plasma (N
Shield
Gas Distributor
21-1274
70A Alumi num (N
) Shield (H2O)
2
Tip
21-1064
Plasma
Gas Distributor
21-1041
O)
2/H2
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Cartridge
21-1020Electrode
21-1084
Art # A-07217
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
16 0.064 45 55 90 5 55 155 0.100 300 0.250 0.0 0.057 14 0.079 45 55 90 5 55 148 0.100 240 0.250 0.0 0.068 12 0.097 45 55 90 5 55 150 0.150 200 0.250 0.1 0.095
3/16 0.188 45 55 90 5 55 150 0.150 120 0.250 0.3 0.095
1/4 0.250 45 55 90 5 55 158 0.150 70 0.250 0.3 0.097
3/8 0.375 45 55 90 5 55 162 0.150 35 0.250 0.5 0.100
Material
Thickness
(mm)
2 3 4 5 6 8
10
Pre Flow
Pressure
(N
(Bar) Ball (Bar) Ball (Bar) * Volts
Cut Flow Rates / Pr essures
)
2
Plasma (N
) Shield (H2O)
2
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
3.1 55 6.2 5 3.8 148 2.5 6100 6.3 0.0 1.7
3.1 55 6.2 5 3.8 150 3.8 4610 6.3 0.2 2.4
3.1 55 6.2 5 3.8 150 3.8 3730 6.3 0.3 2.4
3.1 55 6.2 5 3.8 151 3.8 2870 6.3 0.3 2.4
3.1 55 6.2 5 3.8 156 3.8 2060 6.3 0.3 2.5
3.1 55 6.2 5 3.8 160 3.8 1315 6.3 0.4 2.6
3.1 55 6.2 5 3.8 163 3.8 880 6.3 0.5 2.7
Travel
Speed
(m m/min) (mm) (se c) (mm)
Initial
Piercing
Height
* Pres sure of the water s upply li ne s houl d be regulated by c ust om er s uppli ed pres s ure regulat or
NOTE 1
: Ohmi c height sens i ng is not rec om m ended wit h water shiel d.
W at er on the pl at e i nt erferes elect ricall y wi t h t he ohm ic sens ing circuit .
NOTE 2
: Water source used for H
O W at er S hiel d m us t be deminerali zed.
2
Pierce
Delay
Kerf
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-29 TORCH DATA
Page 30
Aluminum
100A
H35 Plasma / N
Shield Cup
21-1016
Shield
2
Shield Cap
21-1036
Shield
Gas Distributor
21-1274
Tip
21-1062
Plasma
Gas Distributor
21-1041
100A Aluminu m (H35/ N
Material
Thickness
Pre Flow Pressure
)
(N
2
(ga) (in) inch (psi) Ball (psi) Ball (psi) Volts
Cut Flow Rates / Pressures
Plasma (H35) Shield (N2)
Arc
Voltage
3/8 0.375 80 67 120 62 120 152 0.154 60 0.350 0.2 0.105 1/2 0.500 80 67 120 62 120 158 0.150 50 0.350 0.2 0.110 5/8 0.625 80 67 120 62 120 160 0.150 35 0.350 0.5 0.110
)
2
Torch
Working
Height
(in)
±0.005
Cartridge
Electrode
21-1020
21-1080
Art # A-04030
Kerf
Width
@ Rec.
Speed
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
(ipm) (in) (sec) (in)
Material
Thickness
(mm)
10 12 15
Pre Flow Pressure
)
(N
2
Cut Flow Rates / Pressures
Plasma (H35) Shield (N2)
Voltage
(bar) Ball (bar) Ball (bar) Volts
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height
Pierce
Delay
(mm) (sec) (mm)
5.5 67 8.3 62 8.3 153 3.9 1490 8.9 0.2 2.7
5.5 67 8.3 62 8.3 157 3.8 1330 8.9 0.2 2.8
5.5 67 8.3 62 8.3 159 3.8 990 8.9 0.5 2.8
Kerf
Width
@ Rec.
Speed
TORCH DATA 8-30 Manual 0-4828 Rev. AJ
Page 31
Aluminum
100A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Shield Cap
21-1036
Shield
Gas Distributor
21-1274
Tip
21-1053
Gas Distributor
100A Aluminum (N
Material
Thickness
(in) inch (PSI) Ball (PSI) Ball (PSI) * Volts
Pre Flow
Pressure
(N
Cut Flow Rates / Pressures
)
2
Plasma (N
) Shield (H2O)
2
Arc
Voltage
Plasma
21-1041
O)
2/H2
Torch
Working
Height
(in)
±0.005
Electrode
21-1089
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Cartridge
21-1020
Art # A-07214
Pierce
Delay
Kerf
Width
@ Rec.
Speed
3/16 0.188 45 60 90 7 55 158 0.150 130 0.300 0.1 0.095
1/4 0.250 45 60 90 7 55 160 0.150 90 0.300 0.1 0.100 3/8 0.375 45 60 90 7 55 161 0.150 70 0.300 0.2 0.100 1/2 0.500 45 60 90 7 55 171 0.150 40 0.300 0.4 0.100 5/8 0.625 45 60 90 7 55 175 0.180 35 0.350 0.5 0.105
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
5 6
8 10 12 15
Pre Flow
Pressure
(N
(Bar) Ball (Bar) Ball (Bar) * Volts
Cut Flow Rates / Pressures
Plasma (N
)
2
) Shield (H2O)
2
Arc
Voltage
Torch
Working
Height
(m m)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
3.1 60 6.2 7 3.8 158 3.8 3150 7.6 0.1 2.4
3.1 60 6.2 7 3.8 160 3.8 2510 7.6 0.1 2.5
3.1 60 6.2 7 3.8 161 3.8 2025 7.6 0.2 2.5
3.1 60 6.2 7 3.8 162 3.8 1665 7.6 0.3 2.5
3.1 60 6.2 7 3.8 169 3.8 1190 7.6 0.4 2.5
3.1 60 6.2 7 3.8 174 4.6 925 8.9 0.5 2.7
* Pres sure of the water s upply li ne should be regulat ed by c ust om er s uppl ied pres sure regulator
NOTE 1
: Ohm ic height s ens i ng is not rec om m ended wit h wat er s hiel d.
W at er on t he plat e i nt erferes elect ricall y wit h t he ohm ic s ensing circ ui t.
NOTE 2
: Wat er s ourc e used for H
O Water Shi eld m ust be demi nerali z ed.
2
Manual 0-4828 Rev. AJ 8-31 TORCH DATA
Page 32
Aluminum 150A H35 Plasma / N2 Shield
Shield Cup
Shield Cap
Shield Gas
Distributor
Tip
This Graphic Is For Reference ONLY
)
2
)
2
Shield Gas
Distributor
Cut Flow Rates /
Pressures
Plasma
(H35)
Cut Flow Rates /
Pressures Arc
Plasma
(H35)
Tip
Shield ( N
Shield ( N
)
2
)
2
Voltage
Voltage
Shield Cup S hi el d Ca p
Material
Thickness
(ga) (in) inch psi Ball psi Ball ps i Volts
1/2 0.500 70 80 120 60 120 167 0.400 75 0.450 0.4 0.120 5/8 0.625 70 80 120 60 120 165 0.300 40 0.350 0.5 0.129 3/4 0.750 70 80 120 60 120 173 0.300 35 0.400 0.8 0.139
1 1.000 70 80 120 60 120 175 0.300 25 0.450 1.8 0.137
Material
Thickness
(m m)
12 15 20
25
BOLD TYPE
indicates max imum piercing parameters.
Pre Flow
Pressure
(N
Pre Flow
Pressure
(N
bar Ball bar Ball bar Volts
4.8 80 8.3 60 8.3 167 10.2 2100 11.4 0.4 3.0
4.8 80 8.3 60 8.3 165 7.6 1260 8.9 0.5 3.2
4.8 80 8.3 60 8.3 173 7.6 850 10.2 0.8 3.5
4.8 80 8.3 60 8.3 175 7.6 650 11.4 1.8 3.5
Plasma Gas
Distributor
Plasma Gas
Distributor
21-1041 21-1081 21-102021-1016 21-1037 21-1278 21-1063
Arc
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(m m)
±0.1
Electrode
Cartridge
Art # A-07958
Electrode Cartridge
Travel
Speed
(ipm) (in) (sec) (in)
Travel
Speed
(mm/min)
Initial
Piercing
Height
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
Pierce
Delay
Kerf Width
@ Rec.
Speed
Kerf Width
@ Rec.
Speed
TORCH DATA 8-32 Manual 0-4828 Rev. AJ
Page 33
Aluminum
150A
Plasma / H2O Shield
N
2
Shield Cup
21-1016
Shield Cap
21-1048
Shield
Gas Distributor
21-1278
Tip
21-1092
Plasma
Gas Distributor
21-1041
Electrode
21-1081
Cartridge
21-1020
Art # A-06785
150A Aluminum (N2/H2O)
Material
Thickness
(in) inch (PSI) Ball (PSI) Ball (PSI) * Volts
Pre Flow
Pressure
(N
Cut Flow Rates / Pressures
)
2
Plasma (N
) Shield (H2O)
2
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
3/16 0.188 70 60 90 8 55 130 0.100 150 0.350 0.2 0.107
1/4 0.250 70 60 90 8 55 133 0.120 120 0.350 0.2 0.108 3/8 0.375 70 60 90 8 55 140 0.120 100 0.350 0.2 0.116 1/2 0.500 70 60 90 8 55 152 0.200 75 0.350 0.3 0.126 5/8 0.625 70 60 90 8 55 155 0.200 50 0.350 0.4 0.142 3/4 0.750 70 60 90 8 55 165 0.250 35 0.350 0.5 0.141
1 1.000 70 60 90 8 55 178 0.300 20 0.350 1.0 0.155
Material
Thickness
5 6
8 10 12 15 20 25
Pre Flow
Pressure
(N
(Bar) Ball (Bar) Ball (Bar) * Volts
4.8 60 6.2 8 3.8 130 2.5 3700 8.9 0.2 2.7
4.8 60 6.2 8 3.8 132 3.0 3220 8.9 0.2 2.7
4.8 60 6.2 8 3.8 137 3.0 2785 8.9 0.2 2.8
4.8 60 6.2 8 3.8 142 3.0 2445 8.9 0.2 2.9
4.8 60 6.2 8 3.8 149 5.1 2050 8.9 0.3 3.2
4.8 60 6.2 8 3.8 154 5.1 1445 8.9 0.4 3.4
4.8 60 6.2 8 3.8 167 6.4 830 8.9 0.5 3.7
4.8 60 6.2 8 3.8 177 7.6 535 8.9 1.0 3.9
Cut Flow Rates / Pressures
)Plasma (N2) Shield (H2O)
2
Arc
Voltage
Torch
Working
Height
(m m)
±0.1
Travel
Speed
(mm/mi
n)
Initial
Piercing
Height
(mm) (sec) (mm)
* Pres sure of the water s upply li ne should be regulated by c ust om er s uppli ed pres sure regulator
NOTE 1
: Ohm ic height s ens i ng is not rec om m ended wit h wat er s hiel d.
W at er on t he plat e i nt erferes elect ricall y wi t h the ohmic s ensing circ ui t.
NOTE 2
: Wat er s ourc e used for H
O W at er Shi el d m us t be deminerali zed.
2
Pierce
Delay
Kerf
Width
@ Rec.
Speed
Manual 0-4828 Rev. AJ 8-33 TORCH DATA
Page 34
Aluminum 200A
N
Plasma / H2O Shield
2
Shield Retainer
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Electrode
Cartridge
This Art Is For Reference ONLY
Shield
Retainer
Material
Thickness
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
1/2 0.500 20 100 90 5 55 168 0.250 110 0.300 0.3 0.120 5/8 0.625 20 80 100 5 55 170 0.300 105 0.350 0.5 0.126 3/4 0.750 20 80 100 5 55 175 0.300 90 0.350 0.6 0.127
7/8 0.875 20 80 100 5 55 180 0.300 75 0.350 0.8 0.133
1 1.000 20 80 100 5 55 194 0.350 50 0.400 1.0 0.144
1.25 1.250 20 80 100 5 55 208 0.400 25 0.450 2.0 0.180
1 1/2 1.500 20 80 100 5 55 210 0.40 0 20 0.500 3.0 0.197
1 3/4 1. 750 20 80 100 2 2.000 20 80 100
Material
Thickness
(mm)
12 15 20 25 32
38
44 50
BOLD TYPE
Requires CCM ver sion 3. 4 or l ater. Requires GCM v e r sion 3. 2 o r la ter. * Pre ssure of the wat er supply line should be regulated by customer pr essure regulator.
Ohmic height sensing is not rec ommended with w ater shield. Water on the plate interf e r es electrically with the
Note1:
ohmic sensing circ u it.
Water source used f or shield must be demineralized.
Note2:
Shield Cap
Pre Flow
Pressure
(N
Pre Flow
Pressure
(N
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
1.4 100 6.3 5 3.8 167 6.3 2900 7.6 0.3 3.0
1.4 80 6.9 5 3.8 170 7.5 2700 8.9 0.5 3.2
1.4 80 6.9 5 3.8 176 7.5 2200 8.9 0.6 3.3
1.4 80 6.9 5 3.8 194 8.9 1300 10.2 1.0 3.6
1.4 80 6.9 5 3.8 208 10.2 630 11.4 2.0 4.6
1.4 80 6.9 5 3.8 210 10.2 500 12.7 3.0 5.0
1.4 80 6.9 5 3.8 212 10.2 460 5.1
1.4 80 6.9
indicates maximum piercing parameters.
)
2
)
2
Shield Gas
Distributor
Cut Flow Rates /
Pressures
Cut Flow Rates /
Pressures
Plasma (N
Tip
Shield
)
2
)
2
O)*
(H
2
55 212 0.400 18 0.201
5
55 215 0.400 12 0.204
5
Shield (H
O)*
2
3.8 215 10.2 300 5.2
5
BOLD ITALIC
Plasma Gas
Distributor
21-1043 21-1089
Arc
Voltage
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
indicates edge starts only.
(mm/min)
Electrode Cartridge
Travel
Speed
(ipm) (in) (se c) (in)
Travel
Speed
Art # A-07917_AB
21-102221-1015 21-1049 21-1284 21-1067
Initial
Piercing
Height
Edge Start Edge Start
Initial
Piercing
Height
(mm) (sec) (mm)
Edge Start Edge Start
Pierce
Delay
Pierce
Delay
Kerf Width
@ Rec.
Kerf Width
@ Rec.
SpeedPlasma (N
Speed
TORCH DATA 8-34 Manual 0-4828 Rev. AJ
Page 35
Aluminum
300A
H35 Plasma / N
Shield Retainer
21-1015
Shield
2
Shield
21-1038
<1" (25mm)
21-1039
>
1" (25mm)
Shield Gas
Distributor
21-1284
Tip
21-1065
Plasma Gas
Distributor
21-1041
300A Aluminu m (H35/N2)
Material
Thickness
(ga) (in) inch (PSI) Ball (PSI) Ball** (PSI) Volts
Pre Flow
Pressure
(N
)
2
Cut Flow Rates / Pressures
Plasma (H35) Shield (N
2
)
Arc
Voltage
1/4 0.250 20 120 100 120 163 0.400 300 0.400 0.1 0.182 3/8 0.375 20 120 100 120 163 0.400 275 0.400 0.2 0.186 1/2 0.500 20 120 100 120 153 0.300 210 0.400 0.3 0.174 5/8 0.625 20 120 100 90 160 0.300 140 0.350 0.4 0.169 3/4 0.750 20 120 100 90 159 0.300 110 0.350 0.5 0.172 7/8 0.875 20 120 100 90 162 0.300 95 0.400 0.6 0.183
NA**
1 1.000 20 120 100 120 165 0.350 85 0.450 0.7 0.190 1 1/4 1.250 20 120 100 120 168 0. 400 60 0. 205 1 1/2 1.500 20 120 100 120 177 0. 400 45 0. 215 1 3/4 1.750 20 120 100 120 182 0. 400 35 0. 226
2 2.000 20 120 100 120 188 0. 400 25 0. 228
Electrode
21-1091
Torch
Working
Height
(in)
±0.005
Cartridge Assembly
21-1022
Art # A-07720
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height*
Pierce
Delay
Kerf
Width
Min/Max
Edge Start Edge Start Edge Start Edge Start
@
Kerf
Width
@ Rec.
Speed
Material
Thickness
(mm)
6
8
10 12 15 20 25 32 38 44 50
Pre Flow
Pressure
(N
)
2
(Bar) Ball (Bar) Ball** (Bar) Volts
Cut Flow Rates / Pressures
Plasma (H35) Shield (N
2
)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min)
Initial
Piercing
Height*
(mm) (sec) (mm)
Pierce
Delay
1.4 120 6.9 8.3 163 10.2 7620 10.2 0.1 4.7
1.4 120 6.9 8.3 163 10.2 7290 10.2 0.2 4.7
1.4 120 6.9 8.3 162 9.8 6740 10.2 0.2 4.7
1.4 120 6.9 8.3 155 8.2 5700 10.2 0.3 4.5
1.4 120 6.9 6.2 158 7.6 4050 9.2 0.4 4.3
1.4 120 6.9 6.2 160 7.6 2680 9.3 0.5 4.5
NA**
1.4 120 6.9 8.3 165 8.7 2190 11.3 0.7 4.8
1.4 120 6.9 8.3 168 10.2 1510 5.2
1.4 120 6.9 8.3 177 10.2 1150 5.5
1.4 120 6.9 8.3 182 10.2 910 5.7
1.4 120 6.9 8.3 185 10.2 670 5.8
Edge Start Edge Start Edge Start Edge Start
* Lock pierc e height for first 0.5" t o 1" of c ut t i ng t o avoid torch hitt ing the pierc e m et al puddle.
** Set Shield Flow to "Pressure" only
Manual 0-4828 Rev. AJ 8-35 TORCH DATA
Page 36
Aluminium 300A N
Plasma / H2O Shield
2
Shield Retainer
Shield
Retainer
Material
Thickness
(ga) (in) inch psi Ball psi Ball psi Volts
1/2 0.500 20 120 100 8 55 160 0.200 120 0.300 0.3 0.161 5/8 0.625 20 120 100 8 55 164 0.200 100 0.300 0.4 0.165 3/4 0.750 20 120 100 8 55 170 0.250 80 0.500 0.5 0.174
7/8 0.875 20 120 100 8 55 173 0.250 70 0.500 0.6 0.175
1 1.000 20 120 100 8 55 175 0.250 60 0.500 0.7 0.190
1.25 1.250 20 120 100 8 55 180 0.250 40 0.500 1.2 0.185
1 1/2 1. 500 20 120 100 8 55 184 0.300 25 0.190 1 3/4 1.750 20 120 100 8 55 196 0.300 15 0. 213
2 2.000 20 120 100 8 55 200 0.300 10 0.205
Shield
Shield Cap
Pre Flow
Pressure
(N
)
2
Shield Gas
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
Cut Flow Rates /
Plasma (N
Tip
Tip
Shield
)
2
(H
2
O)
Plasma Gas
Distributor
Plasma Gas
Distributor
21-1043 21-1089 21-102221-1015 21-1046 21-1284 21-1066
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Electrde
Cartridge
Art # A-07917
Electrode Cartridge
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Edge Start Edge Start Edge Start
Pierce
Delay
Kerf Width
@ Rec.
Speed
Material
Thickness
(mm)
15 20 25
32
38 44 50 Edge Start
BOLD TYPE
BOLD ITALIC
Pre Flow
Pressure
(N
)
2
bar Ba ll bar Ball bar Volts
1.4 120 6.9 8 3.8 163 5.1 2680 7.6 0.4 4.2
1.4 120 6.9 8 3.8 171 6.4 1960 12.7 0.5 4.4
1.4 120 6.9 8 3.8 175 6.4 1560 12.2 0.7 4.8
1.4 120 6.9 8 3.8 180 6.4 1000 0.2 1.2 4.7
1.4 120 6.9 8 3.8 184 7.6 640 4.8
1.4 120 6.9 8 3.8 195 7.6 400 5.4
1.4 120 6.9 8 3.8 199 7.6 270 5.2
indicates max imum piercing parameter s.
indicates edge star ts only.
Cut Flow Rates /
Plasma (N
Shield
)
2
(H
2
O)
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/
min)
Initial
Piercing
Height
(mm) (sec) (mm)
Edge Start Edge Start
Pierce
Delay
Kerf Width
@ Rec.
Speed
TORCH DATA 8-36 Manual 0-4828 Rev. AJ
Page 37
TORCH PARTS LIST
Returns
If a product must be returned for service, contact your authorized distributor. Materials returned without proper autho­rization will not be accepted.
Ordering Information
Order replacement parts by catalog number and complete description of the part or assembly. Also include the model and serial number of the machine or torch.
Refer to parts diagrams within the body of the manual for consumable parts and replacement O-Ring catalog num­bers.
Description Catalog Number
O-Ring Lubricant (Christo-Lube MCG-129) 9-4893
Torch Head and Cartridge O-Ring Kit 9-9488
Shield Cup (all applications except 200A & 300A) 21-1016
Shield Cup (200A & 300A only) 21-1017
Torch Cartridge (includes Cartridge Tool) (all applications except 200A & 300A) 21-1020
Torch Cartridge (includes Cartridge Tool) (200A & 300A only) 21-1022
Cartridge Tool 9-9431
Cartridge Retaining Ring 9-9489
Inner O-Ring (Cat. No. 8-0545) Location (Under Locking Ring)
Cartridge Retaining
Ring 9-9489
O-Ring, Cat. No. 8-0544
O-Ring, Cat. No. 8-0540
Cartridge Assembly
Snap Ring
Art # A-07087
O-Rings
Cat. No. 9-9041
Cat. No. 8-0539
Cat. No. 8-3487
Cat. No. 8-0530
Coolant Tube Kit 9-9429
Torch Head
Art # A-07088
Manual 0-4828 Rev. AJ 8-37 TORCH DATA
Page 38
Torch Replacement Parts
Description Catalog Number
Torch Head Assembly 21-1002
Coolant Check Valve Assembly 9-4846
Torch Clamp Assembly 9-9336
Torch Positioning Tube (includes hardware kit 9-4847) 9-4700
Positioning Tube Hardware Kit (O-Ring & screws) 9-4847
Plasma & Shield Leads Assembly (to Torch Valve) 4-3026
Ohmic Clip (not shown) 9-9414
Coolant Supply, Coolant Return,
Torch Leads End Cap
Torch Clamp
Leads Cover
and Pilot Leads
To Remote Arc Starter
Positioning Tube
Torch Head
O-Ring
Coolant
Check Valve
Coolant Tube Assembly
Shield Gas
To Torch Valve
Plasma Gas
Art # A-07423
TORCH DATA 8-38 Manual 0-4828 Rev. AJ
Page 39
Art # A-07424
Shield Retainer
Assembly Sequence, 200/300 Amp Consumables
Shield Cap
Shield Gas
Distributor
4
Tip
Plasma Gas
Distributor
Assembly sequence:
2
3
Electrode
Shield Cup
Consumables O-Rings (up to 150 Amps)
Cartridge
1
Shield Cap Tips Up to 100 Amps Electrode
O-Ring 9-9039
O-Ring 9-9061
150 Amp Tip
O-Ring 9-9038
O-Ring 9-9060
O-Ring 9-9060
Consumables O-Rings (300 Amps)
Art # A-07419
Shield Gas Distributor
Tip
Electrode
O-Ring 9-9035
Art # A-07161
Shield Cup
O-Ring 9-9060
O-Ring 9-9060
O-Ring 9-9035
O-Ring 8-0558
Manual 0-4828 Rev. AJ 8-39 TORCH DATA
Page 40
PATENT INFORMATION
XTTM-300 Plasma Cutting Torch Patents
The following parts are covered under U.S. and Foreign Patents as follows:
Catalog # Description Patent(s)
21-1002 Torch Head U.S. Pat No(s) 6,946,616; 6,919,526; 6,852,944;
7,071,443 and 7,019,254
21-1014 Shield Retainer US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1015 Shield Retainer US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1021 Shield Retainer US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1016 Shield Cup US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1020 Cartridge US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1024 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1025 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1026 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1027 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1028 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1030 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
Other Pat(s) Pending
21-1033 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1034 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1035 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1036 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1038 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1039 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523042; 7071443 Other Pat(s) Pending
21-1046 Shield Cao US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1047 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1048 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
D523043; 7071443 Other Pat(s) Pending
21-1049 Shield Cap US Pat No(s) 6946616; 6919526; 6989505;
Other Pat(s) Pending
21-1275 Shield Cap US Pat No(s) 6946616; 6919526; 6989505; D523042;
7071443 Other Pat(s) Pending
21-1040 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1041 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1043 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1045 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
TORCH DATA 8-40 Manual 0-4828 Rev. AJ
Page 41
TM
XT-300
Plasma Cutting Torch Patents Continued
The following parts are covered under U.S. and Foreign Patents as follows:
Catalog # Description Patent(s)
21-1050 Tip US Pat No(s) 6946616; 6919526; 6989505;
7005600; D519135; D524,336 Other Pat(s) Pending
21-1051 Tip US Pat No(s) 6946616; 6919526; 6989505;
7005600; D519135; D524,336 Other Pat(s) Pending
21-1052 Tip US Pat No(s) 6946616; 6919526; 6989505;
7005600; D519135; D524,336 Other Pat(s) Pending
21-1053 Tip US Pat No(s) 6946616; 6919526; 6989505;
7005600; D519135; D524,336 Other Pat(s) Pending
21-1054 Tip US Pat No(s) 6946616; 6919526; 6989505;
7005600; D519135; D524,336 Other Pat(s) Pending
21-1055 Tip US Pat No(s) 6946616; 6919526; 6989505;
7005600; Other Pat(s) Pending
21-1059 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
D519135; D524,336 Other Pat(s) Pending
21-1060 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
D519135; D524,336 Other Pat(s) Pending
21-1061 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
D519135; D524,336 Other Pat(s) Pending
21-1062 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
D519135; D524,336 Other Pat(s) Pending
21-1065 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
Other Pat(s) Pending
21-1066 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
D519135; D524,336 Other Pat(s) Pending
21-1067 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
Other Pat(s) Pending
21-1152 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
D519135; D524,336 Other Pat(s) Pending
21-1153 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600;
D519135; D524,336 Other Pat(s) Pending
21-1092 Tip US Pat No(s) 6946616; 6919526; 6989505;
7005600; D519135; D524,336 Other Pat(s) Pending
21-1068 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
D517577 Other Pat(s) Pending
21-1069 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566
Other Pat(s) Pending
21-1070 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
D517576 Other Pat(s) Pending
21-1071 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
D517576 Other Pat(s) Pending
21-1072 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
D517576 Other Pat(s) Pending
21-1077 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566
Other Pat(s) Pending
21-1078 Electrode US Pat No(s) 6946616; 6919526; D505963; 6989505;
6998566 Other Pat(s) Pending
21-1079 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566
Other Pat(s) Pending
21-1080 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
D517577 Other Pat(s) Pending
21-1091 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
D517577 Other Pat(s) Pending
21-1093 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
Other Pat(s) Pending
21-1170 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
Other Pat(s) Pending
21-1171 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566;
D517577 Other Pat(s) Pending
Manual 0-4828 Rev. AJ 8-41 TORCH DATA
Page 42
XT-300TM Plasma Cutting Torch Patents Continued
The following parts are covered under U.S. and Foreign Patents as follows:
Catalog # Description Patent(s)
21-1082 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1272 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1273 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1274 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1284 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
21-1285 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505
Other Pat(s) Pending
The following parts are licensed under U.S. Patent No. 5,120,930 and 5,132,512:
Catalog Number Description
21-1027 Shield Cap 21-1039 Shield Cap 21-1046 Shield Cap 21-1275 Shield Cap
NOTE
This manual may refer to some or all of the parts listed.
TORCH DATA 8-42 Manual 0-4828 Rev. AJ
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