INSTRUCTIONS for
COMPETITIVE ADAPTOR P ACKAGE
To Miller's 50 Series, Millermatic 35*, 35S* or 200,
F-12-844-B
December, 1995
P/N 600308 (MT-200 AND MT-400)
For Connecting the MT-/Type Torch
Mig-Mate 150, Swingarc-Single or Dual
The adaptor packages were made available so that
the MT-200 or MT-400 torch can be used with Miller
wire feeder models listed above.
REQUIRED EQUIPMENT (See Fig. 1)
1. MT-200 or MT-400 Torch.
2. Power Cable Connection - Cable Splice (81F80)
or Cable Connector (81F25) is required if adapting an MT torch to a 50 Series or Swingarc (single
or dual) wire feeder. Selection depends on nature of application or preference.
CONTENTS OF ADAPTOR PACKAGES (See
Fig. 1)
One each of the following items are supplied with
the Complete Competitive Adaptor Package, P/N
600308 (MT-200, -400).
Description.............................................. Part No.
MT-200/-400 Wire Feeder Connector....... 2075212
Torch Retaining Pin ..................................2075221
Switch Lead with Miller W. F. Plug ..............999181
Gas Hose Assembly, 36-in........................ 999182*
Nipple, Gas Hose ........................................ 11N22
Nut, Gas Hose............................................136Z08
Snap Busing
Adaptor Outlet Guide Kit.............................600337
F-12-844-B
Includes:
Adaptor Outlet Guide............................... 999180**
Liner (0.070", 0.035", &
0.045" Wire.................................................690515
Liner (0.100" I.D.) - 0.045", 0.052" &
1/16 Wire.................................................... 690514
Liner (0.140" I.D.) - 5/64", 3/32", &
7/64" Wire...................................................993844
*Includes Connector (2075366) and two hose clamps (98W43).
**Includes No. 8-32 x 1/8" setscrew and 5/64" hex key.
Note that each package includes components similar to Wire Feeder Connector Assembly (P/N
2075379) which as noted in the torch booklets (F-
12-778 and F-12-768) is a required accessory of an
MT Torch. Therefore, you do not need to order a
Wire Feeder Connector Assembly for use with this
kit.
INSTALLATION
Before installing the adaptor package, make sure
that all input power to the wire feeder is
deenergized (OFF).
1. The liners supplied with the kit are recommended
for use with the following hard and cored wire
sizes:
P/N 690515 - 0.030", 0.035", and 0.045" wires
P/N 690514 - 0.045", 0.052", and 1/16" wires
P/N 993844 - 5/64", 3/32", and 7/64" wires
Cut a 3-3/4-in. long piece from the liner that you
intend to use with a pair of sharp wire cutters.
Remove burrs and sharp edges from each end
of the 3-3/4-in. long liner.
2. Insert the liner into the adaptor outlet guide (P/N
999180) as shown in Fig. 1. Tighten set screw in
the adaptor to lock the liner in place. Do NOT
overtighten.
3. Connect adaptor outlet guide to the W.F. Connector wrench tight, and then plug it into the outlet of the wire feeder.
4. Connect gas hose (P/N 999182) to the W.F. Connector.
5. With the exception of the Millermatic 35, 35S and
200, cut the gas hose to the desired length and
install gas hose nipple and nut (P/N 11N22 and
136Z08) using the supplied hose clamp (P/N
98W43) to secure the nipple to hose.
On the Millermatic 35, 35S, and 200, connect
the gas hose as follows (refer to Fig. 2):
Be sure this information reaches the operator.
You can get extra copies through your supplier.
RETAINING PIN - 2075221 (MT-200/-400)
MT TORCH
WIRE FEED
CONNECTOR
2075212 (MT-200/-400)
GAS HOSE 999182
ADAPTOR OUTLET
GUIDE - 999180
LINER
REQUIRED
POWER CABLE CONNECTION
•
(Cut to length)
WIRE FEEDER
BLOCK
SWITCH LEAD
w/PLUG 999181
NUT - 136Z08
NIPPLE - 11N22
•Required for Miller's 50 Series and Swingarc.
On Millermatic 35, 35S and 200 Wire Feeders,
cut off power cable from W.F. Connector and insulate.
Fig. 1 - Connecting Adaptor Package Components and Required Equipment to MT Torch.
DRILL 7/16" DIA. HOLE
INSTALL SNAP BUSHING
GAS SOLENOID VALVE
GAS HOSE - 999182
Fig. 2 - Connecting Gas Hose to Millermatic 35, 35S,
and 200 Wire Feeder
a. Remove right side panel and disconnect the
gas hose from the gas solenoid valve located
on the lower part of the rear panel.
b. Drill a 7/16-in. dia. hole at a convenient loca-
tion on the upper right hand corner of the front
panel, and then install the supplied snap bushing to the hole.
CLAMP
98W43
(Supplied w/999182)
CONNECTOR
81F25
SPLICE
81F80
c. Insert the unfitted end of the gas hose through
the hole of the bushing and then install gas
nipple and nut to the hose securing the nipple
to hose with the supplied hose clamp.
d. Connect the gas hose to the solenoid valve.
Tighten firmly with a wrench.
e. Install right side panel back onto the
Millermatic.
6. Power on the Millermatic 35, 35S, and 200 wire
feeder is supplied through the feed roll accessory support. Therefore, the power cable on the
W.F. Connector should be cut off (at the end of
the steel band) and insulated with several layers
of electrical tape.
If using a 50 series or Swing-Arc wire feeder,
connect the W.F. Connector power cable to cable
from power source by using a cable splice
(81F80) or cable connector (81F25). (See
Fig. 1)
7. Insert the inlet end of the torch fully into the W.F.
Connector and lock it in place with the retaining
pin or lock screw.
8. Connect the torch switch lead (P/N 999181) to
the torch and the wire feeder.
9. Refer to the MT touch booklet (Form F-12-778 MT-200 or F-12-768 - MT-400) for additional installation information and to the manufacturer's
wire feeder booklet for operating details.
F-12-844-B 12/95 2C Printed in U.S.A.
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