ESAB Caddy Arc 150i, Caddy Arc 150 Spare parts list (Replacement parts)

Caddy Arc 150i, CaddyArc 150
Spare parts list
Edition 20110517
Valid for serial no. 316-xxx-xxxx, 328-xxx-xxxx, 341-xxx-xxxx, 613-xxx-xxxx, 620-xxx-xxxx
New name Old name
Caddyt Arc 150i CaddyArc 150
Ordering no. Product
0459 199 880 Caddyt Arc 150i, A34 for 230 V mains voltage
0459 199 886 Caddyt Arc 150i, A34 for 230 V mains voltage, North American version
0459 199 891 Caddyt Arc 150i, A34 for 230 V mains voltage, Australian version
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0459 263 990
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S0459 263 990/E20110517/P8
© ESAB AB 2003
Caddy Arc 150i, CaddyArc 150
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
AA1 2 0459 175 001 Handle
AA2 1 Top casing Included in item AA50
AA3 1 0459 167 001 Bottom casing
AA4 8 0366 588 001 Nut
AA5 1 0321 475 893 Knob Included in item AA50
AA6 1 Control Panel Included in item AA50 1AP1
AA7 Spacer Included in item AA50
AA8 1 0487 018 880 Display board Included in item AA50 1AP2
AA9 1 0459 367 880 Strap Accessory
SPARE PARTS SET
Item Ordering no. Denomination Notes
AA50 0459 388 880 Top casing and MMC Includes items: AA2, AA5, AA6, AA7, AA8
bt27saa1
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© ESAB AB 2003
Caddy Arc 150i, CaddyArc 150
bt27saa1
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S0459 263 990/E20110517/P8
© ESAB AB 2003
Caddy Arc 150i, CaddyArc 150
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
AB1 2 0459 165 001 Grille Included in item AB51
AB2 1 0459 277 001 Filter
AB3 1 0459 166 001 Panel right
AB4 1 Panel left Included in item AB51
AB5 1 0193 317 001 Switch Included in item AB50 2QF1
AB6 1 Cord set Included in item AB50
AB9 2 0366 306 883 Connector OKC 25 29XS1, 29XS2
AB10 2 Screw M5x12 Torx
AB12 1 0459 194 004 Busbar, positive
AB13 1 0459 194 005 Busbar, negative
AB16 1 Socket 12 pole, with cable set and socket 29XS7.
AB17 1 Cap Included in item AB51
Included in item AB51
29XS5
SPARE PARTS SETS
Item Ordering no. Denomination Notes
AB50 0459 183 880 Mains module Includes items: AB5 switch, AB6 mains cable (3m 3x2.5mm2) with plug,
0459 183 882 Mains module Australian version, includes items: AB5 switch, AB6 mains cable
0459 183 883 Mains module North American version, includes items: AB5 switch, AB6 mains cable
AB51 0459 387 880 Panel left, complete Include items: AB1, AB4, AB9, AB10, AB16, AB17.
cable clamp and two ferrite rings 2L1.
(3m 3x2.5mm2) with plug, cable clamp and two ferrite rings 2L1.
(3m 3x14 AWG) with plug, cable clamp and two ferrite rings 2L1.
bt27sab1
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© ESAB AB 2003
Caddy Arc 150i, CaddyArc 150
bt27sab1
- 5 -
S0459 263 990/E20110517/P8
© ESAB AB 2003
Caddy Arc 150i, CaddyArc 150
C = component designation in the circuit diagram
Item Qty Ordering no. Denomination Notes C
AC1 1 0487 064 880 Power supply board 2AP1
AC2 1 0459 280 880 Cable set Including wires 1501, 1502 and their sockets 15XS1, 15XS2,
1 0193 700 702 Cable set 20XS3, 20XS4
1 0459 280 881 Cable set 20XS1, 20XS2,
AC3 1 0459 390 881 Control board The board must be configured.
See the service manual.
15XS7, 15XS8
20XS5
20AP1
1 0459 390 882 Control board Only for the Australian version
AC4 1 0468 940 004 Thermal switch Socket connector 15XS5 included 15ST2
AC5 1 Diode module See item AC50 15D1
AC6 1 0459 177 001 Inductor 15L1
AC7 1 0459 355 880 Transformer Includes: main transformer, socket 15XS4,
AC8 1 0487 060 880 Secondary board 15AP2
AC9 1 0459 273 001 Earth bracket
AC10 1 0194 158 001 Capacitor 1000 uF 400 V DC 15C1
AC11 1 0467 801 002 Fan 24 V DC; With cables and socket 15XS3 15EV1
AC12 1 Circuit board See item AC51 15AP1
AC13 1 Semiconductor module See item AC51
AC14 1 0468 030 880 Shunt 15RS1
AC15 1 0459 194 001 Busbar
The board must be configured. See the service manual.
socket 15XS6, thermal switch 15ST1
20AP1
15TM1
SPARE PARTS SETS
Item Ordering no. Denomination Notes
AC50 0459 385 881 Diode module kit Includes: item AC5 diode module, screws (type A and B), thermal compound
AC51 0459 384 880 Power board kit Includes: item AC12 power board, item AC13 semiconductor module,
- 0458 910 002 Roller handle For the roller in the spare parts sets above
- 0192 058 101 Thermal compound
bh26sac1
and roller.
screws (type A and B), thermal compound and roller.
S0459 263 990/E20110517/P8
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© ESAB AB 2003
Caddy Arc 150i, CaddyArc 150
bh26sac1
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S0459 263 990/E20110517/P8
© ESAB AB 2003
Caddy Arc 150i, CaddyArc 150
Accessories
MMA welding and return cable kit . . . . . . .
(”crocodile” type holder)
MMA welding and return cable kit . . . . . . . .
(”screwe” type holder)
Remote control MMA 1 (10 m cable) . . . . . . .
MMA and TIG: current
Foot control FS002 . . . . . . . . . . . . . . . . . . . . . .
MMA and TIG current
Remote control unit AT1 . . . . . . . . . . . . . . . . .
MMA and TIG: current
Remote control unit AT1 CF . . . . . . . . . . . . .
MMA and TIG: rough and fine setting of current.
0349 501 078
0349 501 079
0349 501 024
0349 090 886
0459 491 896
0459 491 897
bh26a
Remote cable 12 pole - 8 pole
5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 552 880 0459 552 881 0459 552 882 0459 552 883
Shoulderstrap . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 367 880
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© ESAB AB 2003
NOTES
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notes
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paut
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S0459 263 990/E20110517/P10
© ESAB AB 2003
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