ESAB A2 Multitrac Spare parts list (Replacement parts)

A2 Multitrac

A2TFJ1/A2TFJ1Twin
A2TGJ1/A2TGJ14WD

Spare parts list

0463 646 001 GB 20180926

Valid for: serial no. 942-xxx-xxxx

Ordering number Denomination Type Notes

0461 233 880 A2 Multitrac SAW A2TFJ1SAW

0461 233 881 A2 Multitrac SAW

Twin

0461 234 880 A2 Multitrac

MIG/MAG

0461 234 881 A2 Multitrac

MIG/MAG

A2TFJ1TwinSAW

A2TGJ1MIG/MAG

A2TGJ14WDMIG/MAG

TABLE OF CONTENTS

SPARE PARTS ......................................................................................... 4

Automatic welding equipment – A2TF J1 SAW ................................... 4

Automatic welding equipment – A2TF J1 Twin SAW .......................... 5

Automatic welding equipment – A2TG J1 MIG/MAG........................... 6

Automatic welding equipment – A2TG J1 4WD MIG/MAG.................. 7

Carriage................................................................................................... 8

Carrier...................................................................................................... 10

Slide travel kit ......................................................................................... 12

Slide......................................................................................................... 13

Rotary slide ............................................................................................. 14

Wire feed unit complete (Right) – SAW ................................................ 15

Wire feed unit complete (Right) – UP Twin .......................................... 16

Wire feed unit complete (Right) – MIG/MAG ........................................ 17

Wire feed unit complete (Right) – 4WD MIG/MAG ............................... 18

Straightener (right mounted) ................................................................. 19

Straightener (right mounted) ................................................................. 20

Bearing housing with stub shaft........................................................... 21

Flux hopper complete ............................................................................ 22

Flux valve ................................................................................................ 23

Connector................................................................................................ 24

Contact equipment ................................................................................. 25

Flux nozzle .............................................................................................. 26

Fine wire straightener for twin wire ...................................................... 27

Connector................................................................................................ 28

Feed unit.................................................................................................. 29

Contact device – MTW 600, 250 mm..................................................... 30

Solenoid valve with cable ...................................................................... 31

Rights reserved to alter specifications without notice.

0463 646 001 © ESAB AB 2018

SPARE PARTS

SPARE PARTS

Automatic welding equipment – A2TF J1 SAW

Item Qty Ordering no. Denomination Notes

0461 233 880 Automatic welding equipment A2TF J1 SAW

1 1 0449 100 883 Carriage

2 1 0449 154 880 Carrier

3 1 0449 152 880 Slide travel kit, manual 90 mm

4 1 0449 150 900 Wire feed unit complete

5 1 0460 504 880 Control box PEK

6 1 0449 153 900 Cable kit L=1.6 m

6:1 1 0460 909 881 Pulse transducer cable

6:2 1 0461 249 881 Motor cable

6:3 1 0461 239 880 Arc welding cable

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Automatic welding equipment – A2TF J1 Twin SAW

Item Qty Ordering no. Denomination Notes

0461 233 881 Automatic welding equipment A2TF J1 Twin SAW

1 1 0449 100 883 Carriage

2 1 0449 154 880 Carrier

3 1 0449 152 880 Slide travel kit, manual 90 mm

4 1 0449 150 901 Wire feed unit complete Twin

5 1 0460 504 880 Control box PEK

6 1 0449 153 900 Cable kit L=1.6 m

6:1 1 0460 909 881 Pulse transducer cable

6:2 1 0461 249 881 Motor cable

6:3 1 0461 239 880 Arc welding cable

0463 646 001

- 5 -

© ESAB AB 2018

SPARE PARTS

Automatic welding equipment – A2TG J1 MIG/MAG

Item Qty Ordering no. Denomination Notes

0461 233 880 Automatic welding equipment A2TG J1 MIG/MAG

1 1 0449 100 883 Carriage

2 1 0449 154 880 Carrier

3 1 0449 152 880 Slide travel kit, manual 90 mm

4 1 0449 150 902 Wire feed unit complete

5 1 0460 504 880 Control box PEK

6 1 0449 153 900 Cable kit L=1.6 m

6:1 1 0460 909 881 Pulse transducer cable

6:2 1 0461 249 881 Motor cable

6:3 1 0461 239 880 Arc welding cable

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Automatic welding equipment – A2TG J1 4WD MIG/MAG

Item Qty Ordering no. Denomination Notes

0461 234 881 Automatic welding equipment A2TG J1 4WD MIG/MAG

1 1 0449 100 883 Carriage

2 1 0449 154 880 Carrier

3 1 0449 152 880 Slide travel kit, manual 90 mm

4 1 0449 150 903 Wire feed unit complete 4WD

5 1 0460 504 880 Control box PEK

6 1 0449 153 900 Cable kit L=1.6 m

6:1 1 0460 909 881 Pulse transducer cable

6:2 1 0461 249 881 Motor cable

6:3 1 0461 239 880 Arc welding cable

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Carriage

Item Qty Ordering no. Denomination Notes

0449 100 883 Carriage

1 1 0449 087 001 Cover

9 3 0333 087 005 Y-flange unit

12 4 0415 857 001 Rubber wheel

13 4 0211 102 962 Roll pin

14 1 0461 241 880 Motor cable L=1.9 m

15 1 0461 242 880 Pulse transducer cable L=2.1 m

23 2 0449 205 880 Guide arm complete

27 1 0413 366 320 Clamp

29 1 0413 366 105 Clamp

30 1 0413 366 112 Clamp

31 1 0449 101 001 Plate

40 1 0800 185 001 Bearing bushing

43 1 0449 089 881 Drive unit

44 1 0449 098 001 Shaft with eccentric

45 1 0449 099 001 Shaft support

47 1 0449 096 001 Shaft

50 1 0333 630 001 Adjustable locking lever

53 1 0449 097 001 Plate

54 1 0449 103 001 Pressure screw

55 8 0449 206 001 Clamp

56 4 0191 498 003 Cover plate

59 2 0333 086 003 Sprocket for carriage

60 2 0211 102 952 Roll pin

61 1 0218 201 501 Chain 3/8"×5.7

62 1 0218 201 601 Chain lock 3/8"×5.7

71 3 0449 108 001 Plate

72 9 0219 504 302 Spring washer

74 1 0413 539 002 Clamp

75 1 0193 570 131 Locking lever

84 4 0163 139 002 Bushing

85 4 0162 414 002 Insulating pipe

87 1 0413 527 001 Plate

0463 646 001

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© ESAB AB 2018

SPARE PARTS

0463 646 001

- 9 -

© ESAB AB 2018

SPARE PARTS

Carrier

Item Qty Ordering no. Denomination Notes

0449 154 880 Carrier

4 1 0413 671 001 Chain attachment

5 1 0413 597 001 Safety chain

11 6 0163 139 002 Bushing

12 6 0162 414 002 Insulating tube

14 1 0413 528 001 Column

15 1 0413 540 001 Clamp

16 1 0413 530 880 Arm

17 1 0146 967 880 Brake hub

18 1 0413 532 001 Attachment

20 1 0413 317 002 Handle

22 2 0156 442 002 Clamp screw R21 M8

24 1 0334 185 886 Box girder beam complete

26 1 0413 525 001 Insulating tube

27 1 0413 317 001 Handle

30 2 0218 301 113 Lifting eye bolt

31 2 0162 414 004 Insulating tube

0463 646 001

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© ESAB AB 2018

SPARE PARTS

0463 646 001

- 11 -

© ESAB AB 2018

SPARE PARTS

Slide travel kit

Item Qty Ordering no. Denomination Notes

0449 152 880 Slide travel kit Manual

1 2 0413 518 880 Slide 90 mm

2 1 0413 506 880 Circular slide

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Slide

Item Qty Ordering no. Denomination Notes

0413 518 880 Slide

1 1 0413 519 001 Slide profile

2 1 0413 524 001 Bearing bushing

3 1 0413 521 001 Runner

5 1 0413 522 001 Lead screw

7 1 0334 537 002 Crank

9 2 0413 523 001 Axis

17 4 0190 240 107 Bearing

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Rotary slide

Item Qty Ordering no. Denomination Notes

0413 506 880 Rotary slide

1 1 0413 507 001 Flange

2 1 0413 508 001 Tensioning ring

3 1 0413 509 001 Flange

7 2 0219 504 405 Belleville spring T=0.6

8 1 0193 571 105 Locking piece

10 1 0193 570 123 Locking lever

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Wire feed unit complete (Right) – SAW

Item Qty Ordering no. Denomination Notes

0449 150 900 Wire feed unit complete

SAW

(Right)

1 1 0147 639 882 Wire feed unit

2 1 0413 072 881 Bearing housing

3 1 0215 701 210 Wedge, flat

4 1 0413 517 001 Bracket for motor

5 1 0812 312 001 Motor with pulse transducer

8 1 0218 810 183 Insulated hand wheel

12 1 0413 510 001 Contact tube D20, L=260 mm

13 1 0416 984 880 Guide pin complete

14 1 0333 094 880 Clamp for flux tube

15 1 0332 948 001 Flux tube

16 1 0332 994 883 Flux container

17 1 0413 318 001 Holder

55 1 0449 475 001 Bar

61 1 0462 132 880 Protecting cover

62 1 0449 528 001 Protection plate

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Wire feed unit complete (Right) – UP Twin

Item Qty Ordering no. Denomination Notes

0449 150 901 Wire feed unit complete

UP Twin

(Right)

1 1 0147 639 886 Wire feed unit Twin

2 1 0413 072 881 Bearing housing

3 1 0215 701 210 Wedge, flat

4 1 0413 517 001 Bracket for motor

5 1 0812 312 001 Motor with pulse transducer

8 1 0218 810 183 Insulated hand wheel

12 1 0333 852 881 Contact device Twin, L=275

15 1 0153 299 880 Flux nozzle

16 1 0332 994 883 Flux container

17 1 0413 318 001 Holder

22 0156 800 002 Wire liner

23 1 0145 787 880 Fine wire straightener

50 1 0146 967 880 Brake hub

51 1 0413 532 002 Attachment

52 2 0154 734 001 Clamp

55 1 0457 713 001 Bar

61 1 0462 132 880 Protecting cover

62 1 0449 528 001 Protection plate

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Wire feed unit complete (Right) – MIG/MAG

Item Qty Ordering no. Denomination Notes

0449 150 902 Wire feed unit complete

MIG/MAG

(Right)

1 1 0147 639 882 Wire feed unit

2 1 0413 072 881 Bearing housing

3 1 0215 701 210 Wedge, flat

4 1 0413 517 001 Bracket for motor

5 1 0812 312 002 Motor with pulse transducer

8 1 0218 810 183 Insulated hand wheel

11 2 0417 699 001 Rubber clamp

12 1 0030 465 389 Contact device

18 1 0461 238 881 Solenoid valve and cable

20 1 0155 300 001 Plate

22 1 0156 800 002 Wire liner

25 1 0333 754 001 Hose L=2.25 m, D14/6.3

26 6 0193 761 002 Hose clamp

27 2 0147 336 880 Hose coupling

55 1 0449 475 001 Bar

61 1 0462 132 880 Protection cover

62 1 0449 528 001 Protection plate

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Wire feed unit complete (Right) – 4WD MIG/MAG

Item Qty Ordering no. Denomination Notes

0449 150 903 Wire feed unit complete

4WD, MIG/MAG

(Right)

1 1 0456 424 902 Wire feed unit

12 1 0457 460 881 Contact device MTW 600, L=250

18 1 0461 238 881 Solenoid valve and cable

22 0156 800 002 Wire liner

25 0333 754 001 Hose D14/6.3

27 2 0147 336 880 Hose coupling

30 1 0449 011 001 Support

35 1 0449 009 002 Motor bracket

36 1 0449 009 001 Motor bracket

43 2 0163 139 002 Bushing

44 2 0162 414 002 Insulating tube

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Straightener (right mounted)

Item Qty Ordering no. Denomination Notes

0147 639 882 Straightener (right mounted)

1 1 0156 449 001 Clamp

6 2 0212 900 001 Spacer screw

7 4 0215 201 209 O-ring D11.3×2.4

8 2 0218 400 801 Pressure roller arm

9 1 0218 810 181 Handwheel

10 1 0218 810 182 Handwheel

11 3 0332 408 001 Stub shaft

13 3 0153 148 880 Roller

14 1 0415 498 001 Thrust roller carrier

15 2 0212 902 601 Spacer screw

16 1 0415 499 001 Thrust roller carrier

23 1 0334 571 880 Contact clamp

30 1 0212 601 110 Nut M10

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Straightener (right mounted)

Item Qty Ordering no. Denomination Notes

0147 639 886 Straightener (right mounted)

1 1 0156 449 001 Clamp

5 1 0156 530 001 Clamp half

6 1 0212 900 001 Spacer screw

7 2 0215 201 209 O-ring D11.3×2.4

8 1 0218 400 801 Pressure roller arm

9 1 0218 810 181 Handwheel

11 1 0332 408 001 Stub shaft

12 1 0218 524 580 Pressure roller Twin

13 1 0153 148 880 Roller

14 1 0415 498 001 Thrust roller carrier

15 1 0212 902 601 Spacer screw

19 2 0219 501 013 Spring washer D18.1/10.2

28 1 0156 531 001 Clamp half

30 1 0212 601 110 Nut M10

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Bearing housing with stub shaft

Item Qty Ordering no. Denomination Notes

0413 072 881 Bearing housing with stub

shaft

1 1 0413 073 002 Bearing housing

2 2 0190 726 003 Ball bearing

3 1 0334 575 001 Stub shaft

4 1 0215 701 014 Retaining ring D17

5 3 0334 576 001 Spacer

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Flux hopper complete

Item Qty Ordering no. Denomination Notes

0332 994 883 Flux hopper complete

1 1 0332 837 001 Hopper for flux

6 1 0153 347 881 Flux valve

7 1 0020 301 780 Flux strainer

16 1 0443 383 002 Flux hose L=500

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Flux valve

Item Qty Ordering no. Denomination Notes

0153 347 880 Flux valve

1 1 0153 348 001 Outlet

2 1 0153 349 001 Shaft

3 1 0211 102 938 Roll pin D3×20

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Connector

Item Qty Ordering no. Denomination Notes

0333 852 881 Connector Twin L=275 A6 UP

2 1 0333 772 001 Nozzle holder

7 1 0417 959 881 Contact equipment L=275, Heavy duty

8 2 0415 032 001 Guide pipe

9 2 0334 279 001 Spiral to connector L=366

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Contact equipment

Item Qty Ordering no. Denomination Notes

0417 959 881 Contact equipment L=275 mm

4 1 0443 372 001 Screw

5 4 0219 504 307 Belleville spring T=1.1

8 1 0443 344 881 Pipe L=275

0463 646 001

- 25 -

© ESAB AB 2018

SPARE PARTS

Flux nozzle

Item Qty Ordering no. Denomination Notes

0153 299 880 Flux nozzle

1 1 0153 290 002 Pipe holder

2 1 0153 296 001 Pipe bend

3 1 0153 425 001 Wheel

0463 646 001

- 26 -

© ESAB AB 2018

SPARE PARTS

Fine wire straightener for twin wire

Item Qty Ordering no. Denomination Notes

0145 787 880 Fine wire straightener for twin

wire

1 1 0145 788 001 Case

2 2 0145 789 001 Roller

3 2 0145 790 001 Roller

4 2 0145 791 001 Bearing bushing

5 2 0190 240 103 Bearing bushing D12/10

6 2 0145 792 001 Screw

9 2 0145 793 001 Runner

10 2 0145 796 002 Screw

11 2 0145 794 001 Knob

13 1 0145 795 001 Link

15 1 0151 287 001 Hose L=600

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Connector

Item Qty Ordering no. Denomination Notes

0030 465 389 Connector

2 1 0145 226 001 Insulating sleeve

3 1 0190 680 313 O-ring OR 15.3×2.4

4 1 0190 680 303 O-ring OR 5.3×2.4

5 1 0190 680 405 O-ring OR 22.2×3

8 1 0334 278 880 Insert tube

9 1 0334 279 001 Spiral

22 1 0146 099 001 Plug

23 1 0145 534 882 Contact tube

24 1 0145 227 882 Gas nozzle

25 1 0144 998 882 Water hose

39 1 0040 979 804 Extension L=108, D20

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Feed unit

Item Qty Ordering no. Denomination Notes

0456 424 902 Feed unit

1 1 0455 046 003 Gear housing

2 2 0368 749 881 Pressure device

3 1 0458 997 001 Shaft

4 1 0459 001 880 Pressure arm

5 2 0458 999 001 Shaft

6 1 0458 993 001 Spring

8 4 0215 702 706 Locking washer

9 2 0458 722 001 Shaft

10 1 0380 351 001 Wire guide nipple

11 1 0455 072 001 Intermediate nozzle D13 (W)

12 1 0469 837 880 Outlet nozzle (W)

13 1 0457 365 001 Current connection

18 1 0455 048 001 Insulating tube

19 1 0455077003 Drive unit with pulse transducer

21 4 0459 441 880 Gear wheel

22 1 0459 440 001 Motor gear (W)

28 2 0458 721 001 Locking nut M6

0463 646 001

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© ESAB AB 2018

SPARE PARTS

Contact device – MTW 600, 250 mm

Item Qty Ordering no. Denomination Notes

0457 460 881 Contact device MTW 600, 250 mm

1 1 0457 457 002 Cooling jacket

2 1 0457 455 002 Contact tube

3 1 0457 456 001 Insulation sleeve

4 1 0457 451 001 Gas nozzle

5 1 0457 452 001 Spatter protection

6 1 0457 453 001 Centering sleeve

7 1 0457 617 001 Allen screw

8 1 0457 459 001 Insulation sleeve

9 1 0457 458 001 O-ring

10 1 0457 616 880 Water hose set

11 1 0457 625 005 Contact tip Ø1.2 (W)

1 0457 625 007 Contact tip Ø1.5 (W)

1 0457 625 008 Contact tip Ø1.6 (W)

1 0457 625 009 Contact tip Ø1.8 (W)

12 0457 458 002 O-ring

13 1 0457 454 002 Wear insert (Steel spiral) L=260, wire Ø1.0–1.6

mm (W)

1 0457 620 002 Wear insert (Brass tube) L=258, wire Ø2.0–2.4

mm (W)

0463 646 001

- 30 -

© ESAB AB 2018

SPARE PARTS

Solenoid valve with cable

Item Qty Ordering no. Denomination Notes

0461 238 881 Solenoid valve with cable

2 1 0157 259 001 Contact

3 0262 612 802 Cable

7 3 0262 613 329 Cable

11 1 0193 054 002 Solenoid valve 42 V

12 1 0194 269 002 Bushing

0463 646 001

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© ESAB AB 2018

ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone [phone]

http://manuals.esab.com

For contact information visit esab.com