ERTL TRACTOR-CYCLE Assembly Instructions Manual

ERTL TRACTOR-CYCLE
ASSEMBLY INSTRUCTIONS
ERTL Tractor-Cycle’s durable construction offers your child years of enjoyment when properly assembled and main­tained. Please read all instructions carefully prior to beginning assembly and keep this instruction manual on file for future reference.
CAUTION:
CONTAINS SMALL PARTS PRIOR TO ASSEMBLY
WARNING:
TOY MUST BE ASSEMBLED BY ADULT BEFORE USE
Children must wear shoes.
ATTENTION: This product
should, at all times, be used by the child under direct supervi­sion of an adult and should not be used on or near roads, stairways, hills or pool areas.
TOOLS REQUIRED:
FAMILIARIZE YOURSELF WITH THIS HARDWARE:
1
/4-20 x 3" Screw
1 Each
1
/4-20 x 3/4" Bolt
6 Each
M4 x
1
/4" Screw
10 Each
15
/16 O.D. Washer
3 Each
3
/4 O.D. Washer
4 Each
Capnut
7
/16"
5 Each
1
/4-20 Kepnut
7 Each
10-24 x 1
1
/4" Screw
1 Each
10-24 x
3
/4" Screw
4 Each
Cotter Key
2 Each
10-24 Kepnut
5 Each
• Wrench in the package,
1
/4-20, 10-24
• Medium Phillips and straight screwdrivers
• Pliers or vise grips
• Crescent wrench or 3/8-, 7/16-, and 1/2-inch
open-end wrenches
• Hammer
• Oil
• Block of wood (2" x 4" x 10")
• Capnut driver
3+
1
STEP 1
STEP 2
STEP 3
In order to protect your flooring or carpet from damage or stains it is suggested that you assem­ble your tractor-cycle in the lid of the shipping carton. To begin assembly, lay the tractor body on its side over one wall of carton lid, as shown. Place steering wheel onto steering shaft. Align hole in steering shaft with those in steering wheel and insert 10-24 x 1
1
/4" screw through holes.
Thread 10-24 Kepnut onto screw and tighten. Place seat into the desired position on seat base of tractor body, (this can be further adjusted to suit child after final assembly). Align holes in seat with desired hole in body and tap the
1
/4-20 x 3"
screw through the holes with a cross screwdriver. Thread
1
/4-20 Kepnut on and tighten.
10-24 x 1
1
/4" Screw
and Kepnut
Steering wheel
Tractor
body
1
/4-20 x 3" Screw
and Kepnut
Seat
Carton lid
Assemble
pedals to pedal crank arm. Slip
3
/4" washer
onto one end of pedal crank. Slip pedal onto crank with circular recess at top. Place capnut into position and proceed to Subassembly B.
A
Place pedal
crank over edge of workbench or table, as shown. Using the capnut driver supplied, hammer capnut onto end of pedal crank. Repeat Subassemb­lies A and B.
B
Capnut
Capnut driver
Screws pass through
backing plate here
Pedal slot
10-24 x
3
/4" Screws (2 per side,
each back with 10-24 Kepnut)
Squared end
of axle shaft
Rear axle slot
Pedal
Pedal crank arm
3
/4"
Washer
Turn tractor over in carton lid so that it rests on seat and steering wheel. Remove chain from its protective carton (careful, it’s a bit greasy), drape chain over assembled pedal crank arm as shown, and feed chain through “chain tunnel” of body toward rear of tractor, finally resting pedal crank arm in pedal slot. Reaching into rear chain access hole of body, lift end of chain out of body. Pass rear axle through loop of chain; squared end of rear axle shaft must be on left side of tractor when upside down (see illustration). Place rear axle in rear axle slot of body. Pass 10-24 x
3
/4" screws through
body and pedal bearing backing plate, trapping pedal bearing into cupped recess in body; thread 10-24 Kepnuts onto bolts and tighten. Slide assembled axle housing (from Subassembly Step 2) over one end of axle. One at a time, pass
1
/4-20 x 3/4" bolts through
holes in housing and body (this is easier with housing in full forward position). Thread nuts onto bolts – DO NOT TIGHTEN. Repeat this assembly for other side. To adjust chain tension, grab rear axle with fingers on both sides of gear, pull chain back so that chain is snug. While holding gear in this position, tighten one bolt on each side to hold axle in place, then tighten remainder of bolts. Rotate pedal to check operation and oil chain liberally while rotating.
1
/4-20 Kepnuts
(3 per side)
1
/4-20 x 3/4" Bolts
(3 per side)
2
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