Erreka Vulcan Swing Gate Opener User Manual
INDEX
General safety instructions 42
Symbols used in this manual__________________________________ 42
Importance of this manual ___________________________________ 42
Envisaged use______________________________________________ 42
Installer's qualifications ______________________________________ 42
Automatic safety elements ___________________________________ 42
Description of the product 43
Elements of the complete installation __________________________ 43
General features of the operator ______________________________ 44
Main operator parts_________________________________________ 44
Technical features of the operator _____________________________ 45
Manual operation __________________________________________ 46
Declaration of conformity ____________________________________ 46
English
Unpacking and contents 47
Unpacking_________________________________________________ 47
Content___________________________________________________ 47
Installation 48
Required tools _____________________________________________ 48
Initial conditions and checks __________________________________ 48
Installing the operator _______________________________________ 49
Final preparation ___________________________________________ 57
Maintenance and diagnosis of failures 58
Maintenance_______________________________________________ 58
Failure diagnosis____________________________________________ 58
Spare parts ________________________________________________ 59
Scrap _____________________________________________________ 59
VULCAN_TOC.fm - 21/2/13
VULCAN D Hydraulic operator 41
GENERAL SAFETY INSTRUCTIONS
1
This manual uses symbols to highlight specific texts. The
functions of each symbol are explained below:
SYMBOLS USED IN THIS MANUAL
Failure to respect the safety warnings could
lead to accident or injury.
Work sequences or procedures.
2
IMPORTANCE OF THIS MANUAL
Read this guide in its entirety before carrying
out the installation, and obey all instructions.
Failure to do so may result in a defective
installation, leading to accidents and failures.
3
This device has been designed for installation as part of
an automatic opening and closing system for swing
doors and gates.
ENVISAGED USE
This device is not suitable for installation in
inflammable or explosive environments.
Important details which must be respected for
correct assembly and operation.
Additional information to help the installer.
} Information on care for the environment.
Moreover, this guide provides valuable information
which will help you to carry out installation more
efficiently.
This manual is an integral part of the product. Keep
for future reference.
Failure to install or use as indicated in this
manual is inappropriate and hazardous, and
could lead to accidents or failures.
4
INSTALLER'S QUALIFICATIONS
Installation should be completed by a
professional installer, complying with the
following requirements:
• He/she must be capable of carrying out
mechanical assemblies in doors and gates,
choosing and implementing attachment
systems in line with the assembly surface
(metal, wood, brick, etc) and the weight and
effort of the mechanism.
5
This device complies with all current safety regulations.
However, the complete system comprises, apart from
the operator referred to in these instructions, other
elements which should be acquired separately.
AUTOMATIC SAFETY ELEMENTS
The safety of the complete installation depends on
all the elements installed. Install only Erreka
components in order to guarantee proper
operation.
• He/she must be capable of carrying out
simple electrical installations in line with the
low voltage regulations and applicable
standards.
• He/she must be capable of carrying out
simple masonry work (digging of pits,
channels, preparation of cement).
Installation should be carried out bearing in
mind standards EN 13241-1 and EN12453.
Respect the instructions for all the elements
positioned in the installation.
Safety elements must be installed in order to
comply with Standard EN 12453:2000.
For further details, see “Fig. 1 Elements of the
complete installation” on page 43.
42 Installation Manual
Seguridad_240.fm - 21/2/13
DESCRIPTION OF THE PRODUCT
English
1
ELEMENTS OF THE COMPLETE INSTALLATION
TA
TA
TC
TC
TA
G
INSTALLATION COMPONENTS:
1 Operator
2 Flashing light with antenna
3 Leaves
4 Exterior photocells
5 Key switch
6 Wall pushbutton
7 Control board
8 Connections box
9 Electrical installation
10 Interior photocells
11 Electrolock
12 Stop on closing
ELECTRICAL WIRING:
Element Nº wires x section Maximum length
A: Main power supply 3x1.5mm
B/F: Flashing light with antenna 2x0.5mm
C: Photocells (Tx/Rx) 2x0.5mm
D: Key switch 2x0.5mm
E: Operator 4x0.75mm
G: Electrolock 2x0.75mm
The electrolock is obligatory in
unlocked models, and also in
locked models when the leaves
are over 1.80 m long.
2
2
/ coaxial cable 50k (RG-58/U) 10 m
2
/ 4x0.5mm
2
2
2
2
TA
VERY IMPORTANT: The
closing stopper and the
opening stoppers must be
installed in all cases.
30 m
30 m
25 m
20 m
20 m
TC
TA
E240A
Fig. 1 Elements of the complete installation
The safe and correct operation of the
installation is the responsibility of the installer.
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For greater safety, Erreka recommends installing the
photocells (4) and (10).
VULCAN D Hydraulic operator 43
DESCRIPTION OF THE PRODUCT
2
The VULCAN D (residential) operator is constructed to
form part of a swing gate automation system. The
requirements set out in Standard EN 12453 can be
complied with by installing the corresponding safety
items.
It comprises a metal body, which contains a hydraulic
pump and a drive piston.
3
GENERAL FEATURES OF THE OPERATOR
MAIN OPERATOR PARTS
VUA Models (with slow down)
The VUA models have a slow-down system in the
spindle, meaning the speed slows down when
approaching the end of the extension run (closing run
when the operator is installed for inward opening),
ending in a soft stop.
Fig. 2 VULCAN D Operator main parts
44 Installation Manual
C240A
1 Supports
2 Support shafts
3 Spindle
4 Spindle cover
5 Closing pressure adjustment screw
6 Opening pressure adjustment screw
7 Unlocking screw
8 Electrical connections cover
9 Discharge screw
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DESCRIPTION OF THE PRODUCT
4
TECHNICAL FEATURES OF THE OPERATOR
Features common to all models
Model General M Models
Power supply (V/Hz) 230/50 125/60
Absorbed current (A) 0,7 1,3
Power consumed (W) 160 160
Capacitor (μF) 10 20
Protection factor (IP) 65
Maximum thrust (N) 3.000
Spindle speed (mm/s) 13
Operating temperature (ºC) -10/+60 (-30/+60 -F- models)
Duty cycle (%) 75
Weight (Kg) 7,5
Use Residential
Maximum length of the leaf (m) 2,5
Maximum weight of the leaf (kg) 300
Features specific to each model
Model Slow-down
A: slow-down
VUA12 In closing 265 Not locked
VUA13 In closing 265 Dual lock
Open/close
spindle (mm)
1: 265 mm
Lock
2: not locked
3: dual lock
With unlocked operators the gate can be moved
without unlocking the operator, at a speed similar to
the operator speed. When unlocking, the gate
remains free and can be moved more quickly.
Particularities
F: cold
M: 125V, 60Hz
LB: lobe pump
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VULCAN D Hydraulic operator 45
DESCRIPTION OF THE PRODUCT
5
MANUAL OPERATION
In the case of need, the gate may be operated manually:
• In locked models, it is necessary to first run the
unlocking mechanism.
3
3
• In unlocked models, the gate can be moved
manually without unlocking them, but at a speed
similar to the operator speed. To move it more
quickly, first unlock the operator in order to free the
gate.
Unlocking for manual operation
1 Lift the cover and introduce the key (1) in the
unlocking screw (2).
2 Turn the unlocking key 90º until it is perpendicular
to the operator spindle. The operator is unlocked.
The gate can now be moved manually.
3 Close the cover (1).
THE COVER (1) MUST BE CLOSED.
E240B
Locked Unlocked
6
Erreka Automatismos declares that the VULCAN D
electromechanical operator has been designed for use
in a machine or for assembly along with other elements
in order to form a machine in line with Directive 2006/
42/EC.
The VULCAN D electromechanical operator allows
installation in line with Standards
EN 13241-1 and EN 12453, provided it is correctly
installed. The installer shall be responsible for proper
installation.
DECLARATION OF CONFORMITY
Locking for automatic operation
1 Lift the cover and introduce the key (1) in the
unlocking screw (2).
2 Turn the unlocking key in any direction until it is
parallel to the operator spindle. The operator is
locked.
Remove the key.
3 Close the cover (1).
THE COVER (1) MUST BE CLOSED.
The VULCAN D electromechanical operator complies
with safety legislation in line with the following
directives and standards:
• 2006/95/EC (low voltage materials)
• 2004/108/EC (electromagnetic compatibility)
• UNE-EN 60335-1
46 Installation Manual
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