Erreka Vulcan-S Swing Gate Opener User Manual
INDEX
General safety instructions 38
Symbols used in this manual__________________________________ 38
Importance of this manual ___________________________________ 38
Envisaged use______________________________________________ 38
Installer's qualifications ______________________________________ 38
Automatic gate safety elements_______________________________ 38
Description of the product 39
Elements of the complete installation __________________________ 39
General characteristics of the operator _________________________ 40
Main operator parts_________________________________________ 40
General characteristics of the operator _________________________ 41
Declaration of conformity ____________________________________ 41
English
Unpacking and content 42
Unpacking_________________________________________________ 42
Content___________________________________________________ 42
Installation 43
Necessary tools_____________________________________________ 43
Initial conditions and checks __________________________________ 43
Installing the operator _______________________________________ 44
Final preparation ___________________________________________ 53
Maintenance and diagnosis of failures 54
Maintenance_______________________________________________ 54
Failure diagnosis____________________________________________ 54
Spare parts ________________________________________________ 54
Scrap _____________________________________________________ 54
VULCAN S_77_TOC.fm - 28/7/11
VULCAN S hydraulic operator 37
GENERAL SAFETY INSTRUCTIONS
1
This manual uses symbols to highlight specific texts. The
functions of each symbol are explained below:
SYMBOLS USED IN THIS MANUAL
Failure to respect the safety warnings could
lead to accident or injury.
Work sequences or procedures.
2
IMPORTANCE OF THIS MANUAL
Read this manual in its entirety before carrying
out the installation, and obey all instructions.
Failure to do so may result in a defective
installation, leading to accidents and failures.
3
This device has been designed for installation as part of
an automatic opening and closing system for swing
gates.
ENVISAGED USE
This device is not suitable for installation in
inflammable or explosive environments.
Important details which must be respected for
correct assembly and operation.
Additional information to help the installer.
} Information on care for the environment.
Moreover, this manual provides valuable
information which will help you to carry out
installation more efficiently.
This manual is an integral part of the product. Keep
for future reference.
Failure to install or use as indicated in this
manual is inappropriate and hazardous, and
could lead to accidents or failures.
The installer shall be responsible for ensuring
the facility is set up for its envisaged use.
4
INSTALLER'S QUALIFICATIONS
The installation should be completed by a
professional installer, complying with the
following requirements:
• He/she must be capable of carrying out
mechanical assemblies in doors and gates,
choosing and implementing attachment
systems in line with the assembly surface
(metal, wood, brick, etc) and the weight and
effort of the mechanism.
5
This device complies with all current safety regulations.
However, the complete system comprises, apart from
the operator referred to in these instructions, other
elements which should be acquired separately.
AUTOMATIC GATE SAFETY ELEMENTS
The safety of the complete installation depends on
all the elements installed. Install only Erreka
components in order to guarantee proper
operation.
• He/she must be capable of carrying out
simple electrical installations in line with the
low tension regulations and applicable
standards.
• He/she must be capable of carrying out
simple masonry work (digging of pits,
channels, preparation of cement).
The installation should be carried out bearing
in mind standards EN 13241-1 and EN 12453.
Respect the instructions for all the elements
positioned in the installation.
We recommend installing safety elements.
For further details, see “Fig. 1 Elements of the
complete installation” on page 39.
38 Installation manual
Seguridad_77.fm - 28/7/11
DESCRIPTION OF THE PRODUCT
English
1
ELEMENTS OF THE COMPLETE INSTALLATION
INSTALLATION COMPONENTS:
1Operator
2 Flashing lamp
3 Gate
4 Exterior photocells
5Key selector
6 Wall button
7 Control panel
8 Connections box
9 Electrical installation
10 Interior photocells
11 Electrolock
12 In-ground central stop
13 Antenna
ELECTRICAL CABLING:
Element Nº threads x section Maximum length
A: General power supply 3x1.5mm
B: Flashing lamp 2x0.5mm
C: Photocells 2x0.5mm
D: Key selector 2x0.5mm
E: Operator 6x0.75mm
2
2
2
2
2
30m
20m
30m
25m
20m
F: Antenna Coaxial cable 50k (RG-58/U) 5m
Fig. 1 Elements of the complete installation
The safe and correct operation of the
installation is the responsibility of the installer.
Descripcion_77.fm - 28/7/11
For greater safety, Erreka recommends installing the
photocells (4) and (10).
VULCAN S hydraulic operator 39
DESCRIPTION OF THE PRODUCT
2
The VULCAN S operator is constructed to form part of
a hinged gate automation system. Allows the
requirements of standard EN 12453 to be fulfilled.
It comprises a metal casing, which contains a hydraulic
pump and a drive piston.
VULCAN S operators are fitted with an exclusive
safety system, patented by ERREKA.
3
GENERAL CHARACTERISTICS OF THE OPERATOR
MAIN OPERATOR PARTS
This safety system is capable of detecting the collision of
the gate with an obstacle, informing the control panel
of this incident, in order to invert operation direction.
Hence, VULCAN S operators, along with the ERREKA
control panels, allow the requirements of standard
EN12453 to be met without the need for peripheral
elements.
1 Supports
2 Ball and socket joint
3 Piston rod
4 Piston rod cover
5 Closing pressure adjustment screw
Fig. 2 VULCAN S operator main parts
40 Installation manual
6 Opening pressure adjustment screw
7 Opening/closing pressure adjustment screw cap
8 Electrical connections cover
9 Discharge screw
Descripcion_77.fm - 28/7/11
DESCRIPTION OF THE PRODUCT
4
Model General Models -M
Power supply (V/Hz) 230/50 110/60
Intensity (A) 1 2
Power consumed (W) 230 220
Capacitor (μF) 10 20
Protection factor (IP) 54
Maximum force (N) 7.000
Piston rod speed (mm/s) 10 (20 fast models -R-)
Piston rod travel (mm) VUS31: 265; VUS41: 400
Lock None self locking
Mechanical slow down No
Safety system Obstacle detection patented by ERREKA
Service temperature (ºC) -10/+90 (-30/+90 models -F-)
Duty cycles (%) 100
Weight (Kg). 9.5 (short models); 11 (long models)
GENERAL CHARACTERISTICS OF THE OPERATOR
Use Intensive
Limits on use
VUS 31 VUS 41
Values for the purpose of orientation. The form of the leaf and the presence of wind may cause
notable differences in the values of the chart. An electrolock must be used.
5
Erreka Automatismos declares that the
electromechanical operator VULCAN S has been drawn
up for use in a machine or for assembly along with
other elements in order to form a machine in line with
Directive 89/392 EEC and successive modifications.
The VULCAN S electromechanical operator allows us to
carry out installations in line with the standards:
EN 13241-1 and EN 12453.
Descripcion_77.fm - 28/7/11
DECLARATION OF CONFORMITY
The VULCAN S electromechanical operator complies
with safety legislation in line with the following
directives and standards:
• 73/23 EEC and successive modification 93/68 EEC
• 89/366 EEC and successive modifications 92/31 EEC
and 93/68 EEC
• UNE-EN 60335-1
VULCAN S hydraulic operator 41
UNPACKING AND CONTENT
1
1 Open the package and remove the contents from
UNPACKING
within.
} Eliminate the packaging in an environmentally
friendly manner, using recycling containers.
Do not leave the packaging within the reach
of children or handicapped people, as it may
cause injury.
2
CONTENT
2 Check the content of the package (see figure
below).
Should it be noticed that a piece is missing or
deteriorated, contact the closest technical service.
1 Gudgeon axles caps
2 Safety washers
3 Gudgeon vertical pin
(
ø = 12mm, L = 37mm)
4 Gudgeon
5 Gudgeon horizontal pin
(
ø = 10mm, L = 57.2mm)
6 Gland cover screws
Fig. 3 VULCAN S Operator Content
42 Installation manual
7 Gland cover
8 Gland
9 Gland nut
10 Hydraulic motor body
11 Piston rod cover
12 Piston rod cover top
13 Piston rod cover tops
14 Piston rod cover rods
15 Front support bracket
16 Front support
17 Safety ring
18 Ball bearing joint
19 Ball bearing joint nut
20 Rear support
21 Rear support bracket
22 Faston terminals
Desembalaje_77.fm - 28/7/11
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