Erreka Topo Swing Gate Opener User Manual

INDEX
General safety instructions 42
Symbols used in this manual__________________________________ 42 Importance of this manual ___________________________________ 42 Envisaged use______________________________________________ 42 Installer's qualifications ______________________________________ 42 Automatic gate safety elements_______________________________ 42
Description of the product 43
Elements of the complete installation __________________________ 43 General characteristics of the operator _________________________ 44 Main operator parts_________________________________________ 44 General characteristics of the operator _________________________ 45 Manual operation __________________________________________ 45 Declaration of conformity ____________________________________ 46
English
Unpacking and content 47
Unpacking_________________________________________________ 47 Content___________________________________________________ 47
Installation 48
Necessary tools_____________________________________________ 48 Necessary materials _________________________________________ 48 Initial conditions and checks __________________________________ 49 Installing the base box_______________________________________ 50 Installation and adjustment of the mechanism and of the gate _____ 51 Final checks________________________________________________ 58
Maintenance and diagnosis of failures 59
Maintenance_______________________________________________ 59 Failure diagnosis____________________________________________ 59 Spare parts ________________________________________________ 60 Scrap _____________________________________________________ 60
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TOPO underground electromechanical operator 41
GENERAL SAFETY INSTRUCTIONS
1
This manual uses symbols to highlight specific texts. The functions of each symbol are explained below:
SYMBOLS USED IN THIS MANUAL
Failure to respect the safety warnings could
lead to accident or injury.
Work sequences or procedures.
2
IMPORTANCE OF THIS MANUAL
Read this manual in its entirety before carrying
out the installation, and obey all instructions. Failure to do so may result in a defective installation, leading to accidents and failures.
3
This device has been designed for installation as part of an automatic opening and closing system for swing gates.
ENVISAGED USE
Important details which must be respected for
correct assembly and operation.
Additional information to help the installer.
} Information on care for the environment.
Moreover, this manual provides valuable
information which will help you to carry out installation more efficiently.
This manual is an integral part of the product. Keep
for future reference.
Failure to install or use as indicated in this
manual is inappropriate and hazardous, and could lead to accidents or failures.
4
INSTALLER'S QUALIFICATIONS
The installation should be completed by a
professional installer, complying with the following requirements:
• He/she must be capable of carrying out mechanical assemblies in doors and gates, choosing and implementing attachment systems in line with the assembly surface (metal, wood, brick, etc) and the weight and effort of the mechanism.
5
This device complies with all current safety regulations. However, the complete system comprises, apart from the operator referred to in these instructions, other elements which should be acquired separately.
AUTOMATIC GATE SAFETY ELEMENTS
The safety of the complete installation depends on
all the elements installed. Install only Erreka
• He/she must be capable of carrying out simple electrical installations in line with the low tension regulations and applicable standards.
• He/she must be capable of carrying out simple masonry work (digging of pits, channels, preparation of cement).
The installation should be carried out bearing
in mind standards EN 13241-1 and EN 12453.
components in order to guarantee proper operation.
Respect the instructions for all the elements
positioned in the installation.
We recommend installing safety elements.
For further details, see “Elements of the complete
installation” on page 43.
42 Installation manual
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DESCRIPTION OF THE PRODUCT
English
1
ELEMENTS OF THE COMPLETE INSTALLATION
The TC stopper must be installed in all
cases.
MOTOR
2
2
8m
2x1mm
ENCODER
2x0,5mm
TA
INSTALLATION COMPONENTS: 1 Operator 2 Flashing lamp 3 Gate 4 Exterior photocells 5 Key selector 6 Wall button 7 Control panel 8 Connections case 9 Underground electrical installation 10 Drainage ducts 11 Interior photocells 12 In-ground central stop 13 Aerial antenna 14 Electrolock 15 Opening external stopper
ELECTRICAL CABLING: Element Nº threads x section Maximum length
A: General power supply 3x1.5mm
B: Flashing lamp 2x0.5mm
C: Photocells (Tx / Rx) 2x0.5mm
D: Key selector 2x0.5mm
E: Operator (motor + encoder)
F: Antenna Coaxial cable 50k (RG-58/U) 5m
Hose (2x1mm screened hose 2x0.5mm
2
2
2
/ 4x0.5mm
2
2
+ interior
2
2
)
The TA opening external stopper is
only necessary with the 180º opening mechanism (chain).
TC
TA
30m
20m
30m
25m
8m (maximum 25m with 2x2.5mm cable)
2
Fig. 1 Elements of the complete installation
The safe and correct operation of the
installation is the responsibility of the installer.
Only use control panel VIVO-D201(M). We do not recommend using this operator with control panels which are not produced by Erreka.
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The in-ground central stop (12) is an essential
element.
For greater safety, Erreka recommends installing the
photocells (4) and (11).
TOPO underground electromechanical operator 43
DESCRIPTION OF THE PRODUCT
2
The TOPO operator is constructed to form part of a swing gate automation system, also replacing the lower hinge of the gate.
It comprises a galvanised steel base box, buried underneath the gate, which contains the motor and the operation mechanism. Allows a maximum opening of 110º (or 180º with the NBKIT-180 kit).
This operator, along with its corresponding Erreka control panel, allow the implementation of a soft stop system, with the speed slowing down at the end of the closing and opening operations.
3
GENERAL CHARACTERISTICS OF THE OPERATOR
MAIN OPERATOR PARTS
The motor is irreversible, thus guaranteeing the mechanical locking of the gate. However, for leaf lengths of over 2.5m we recommend using an electrolock.
The operator has an unlocking mechanism in order to operate the gate manually in the event of failure of the electricity supply.
This operator allows us to fulfil the requirements of standard EN 12453 without the use of peripheral elements.
Components: 1 Galvanised steel base box 2 Orifice for electrical duct 3 Orifice for drainage 4 Motor gear box 5 Motor arm 6 Intermediate arm 7 Driven arm (lower) 8 Driven arm (upper) 9 Unlocking mechanism 10 Mechanical stop in opening 11 Mechanical stop in closing 12 Lubricator
Fig. 2 Main parts
Cabling:
Red and blue cables: motor
Brown cable: encoder power supply (V+)
Green cable: encoder signal (SNG1)
Mesh: encoder mass (GND)
44 Installation manual
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DESCRIPTION OF THE PRODUCT
4
Model TOPO
Power supply (Vdc) 24
Intensity (A) 6
Power consumed (W) 144
Protection class (IP) 67
Available torque (Nm) 380
Output speed (rpm) adjustable
Opening time 90º (s) 16-30
Self locking Yes
Service temperature (ºC) -25/+70
Duty cycles (%) 80
Base box dimension (mm) 381x336x152
Motor weight (kg) 9,5
Size and weight of the gate See chart
Use Intensive
GENERAL CHARACTERISTICS OF THE OPERATOR
Limits on use
Only use the chart
VIVO-D201(M).
We recommend using an electrolock for
leaf lengths of over 2.5m.
Values for orientation purposes. The form
of the leaf and the presence of wind may bring notable differences in the values of the chart.
5
MANUAL OPERATION
In the event of need, the gate may be operated manually, acting first on the unlocking mechanism.
Unlock
1 Introduce the key in the lock (1) of the unlocking
system and turn the key towards the axle of the gate (A).
2 Pull on the unlocking lever (2), making it rotate 90º
(B).
The arm (3) is unlocked from the base (4).
3
3 Move the gate manually (C).
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TOPO underground electromechanical operator 45
DESCRIPTION OF THE PRODUCT
Lock
In order to restart automatic operation of the
system, carry out the following operations:
1 Rotate the unlocking lever (1) until it is located
underneath the base (2) (A).
2 Rotate the key as shown in figure (B).
3 Move the gate until its base (2) is aligned with the
arm (3) (C).
6
Erreka Automatismos declares that the TOPO operator has been designed for use in a machine or for assembly along with other elements in order to form a machine in line with Directive 2006/42/EC.
The TOPO electromechanical operator allows installations in line with Standards EN13241-1 and EN12453.
DECLARATION OF CONFORMITY
The TOPO electromechanical operator complies with safety legislation in line with the following directives and standards:
2006/95/EC (low voltage)
2004/108/EC (electromagnetic compatibility)
UNE-EN 60335-1 and UNE-EN 60335-2-103
46 Installation manual
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