Erreka Magic Swing Gate Opener User Manual
INDEX
General safety instructions 38
Symbols used in this manual__________________________________ 38
Importance of this manual ___________________________________ 38
Envisaged use______________________________________________ 38
Installer's qualifications ______________________________________ 38
Automatic gate safety elements_______________________________ 38
Description of the product 39
Elements of the complete installation __________________________ 39
General characteristics of the operator _________________________ 40
Main operator parts_________________________________________ 40
General characteristics of the operator _________________________ 41
Manual operation __________________________________________ 42
Declaration of conformity ____________________________________ 42
English
Unpacking and content 43
Unpacking_________________________________________________ 43
Content___________________________________________________ 43
Installation 44
Necessary tools_____________________________________________ 44
Necessary materials _________________________________________ 44
Initial conditions and checks __________________________________ 44
Installing the operator _______________________________________ 45
Final preparation ___________________________________________ 53
Maintenance and diagnosis of failures 54
Maintenance_______________________________________________ 54
Failure diagnosis____________________________________________ 54
Scrap _____________________________________________________ 54
Spare parts ________________________________________________ 54
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MAGIC integrated electromechanical operator 37
GENERAL SAFETY INSTRUCTIONS
1
This manual uses symbols to highlight specific texts. The
functions of each symbol are explained below:
SYMBOLS USED IN THIS MANUAL
Failure to respect the safety warnings could
lead to accident or injury.
Work sequences or procedures.
2
3
This device has been designed for installation as part of
an automatic opening and closing system for swing
gates.
IMPORTANCE OF THIS MANUAL
Read this manual in its entirety before carrying
out the installation, and obey all instructions.
Failure to do so may result in a defective
installation, leading to accidents and failures.
ENVISAGED USE
Important details which must be respected for
correct assembly and operation.
Additional information to help the installer.
} Information on care for the environment.
Moreover, this manual provides valuable
information which will help you to carry out
installation more efficiently.
This manual is an integral part of the product. Keep
for future reference.
Failure to install or use as indicated in this
manual is inappropriate and hazardous, and
could lead to accidents or failures.
This device is not suitable for installation in
inflammable or explosive environments.
4
INSTALLER'S QUALIFICATIONS
The installation should be completed by a
professional installer, complying with the
following requirements:
• He/she must be capable of carrying out
mechanical assemblies in doors and gates,
choosing and implementing attachment
systems in line with the assembly surface
5
This device complies with all current safety regulations.
However, the complete system comprises, apart from
the operator referred to in these instructions, other
elements which should be acquired separately.
AUTOMATIC GATE SAFETY ELEMENTS
The safety of the complete installation depends on
all the elements installed. Install only Erreka
(metal, wood, brick, etc) and the weight and
effort of the mechanism.
• He/she must be capable of carrying out
simple electrical installations in line with the
low tension regulations and applicable
standards.
The installation should be carried out bearing
in mind standards EN 13241-1 and EN 12453.
components in order to guarantee proper
operation.
Respect the instructions for all the elements
positioned in the installation.
We recommend installing safety elements.
For further details, see “Elements of the complete
installation” on page 39.
38 Installation manual
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DESCRIPTION OF THE PRODUCT
English
1
ELEMENTS OF THE COMPLETE INSTALLATION
INSTALLATION COMPONENTS:
1Operator
2 Flashing lamp
3 Gate
4 Exterior photocells
5Key selector
6 Wall button
7 Control panel
8 Connections case
9 Electrical installation
10 Interior photocells
11 Electrolock (obligatory in MAS210 MAS250)
12 In-ground central stop
13 Reception antenna
14 Hanging style 100x100mm
ELECTRICAL CABLING:
Element Nº threads x section Maximum length
A: General power supply 3x1.5mm
B: Flashing lamp 2x0.5mm
C: Photocells 2x0.5mm
D: Key selector 2x0.5mm
E: Operator 9x0.75mm
F: Antenna Shielded cable 5m
2
2
2
2
2
30m
20m
30m
25m
20m
Fig. 1 Elements of the complete installation
The safe and correct operation of the
installation is the responsibility of the installer.
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For greater safety, Erreka recommends installing the
photocells (4) and (10).
MAGIC integrated electromechanical operator 39
DESCRIPTION OF THE PRODUCT
2
The MAGIC operator is made to form part of an
automated system, integrated in the hanging style of
iron or aluminium swing gates.
It comprises a metal body, which contains the motor
and a planetary gear box.
Models MAS210 and MAS250 are reversible, with
encoder, meaning the installation should have an
electrolock.
Models MAS210F and MAS250F have an encoder and
a brake. An electrolock is only required for leaf lengths
of over 1.8m.
3
GENERAL CHARACTERISTICS OF THE OPERATOR
MAIN OPERATOR PARTS
The MAGIC operator allows opening of 180º.
This operator, along with its corresponding Erreka
control panel, allow the implementation of a soft stop
system, with the speed slowing down at the end of the
closing and opening operations.
This operator allows us to fulfil the requirements of
standard EN 12453 without the use of peripheral
elements.
Components
1 Bottom base plate with bottom
hinge
2 Bottom post plate
3 Countersunk M6 screws (8)
4 Spacer plate for iron post
5 Operator (MAS210F)
6 Countersunk M10 screws (4)
7 Bushing seal
8 Top post plate with rubber seal
9Nuts M8 (2)
10 Top wall fixing plate
11 Top hinge
12 Glands
13 Screws M8 (2)
14 Pressure washer M8 (2)
15 Plastic cable cover
Fig. 2 Main parts
40 Installation manual
Wires
• Grey wire: motor (common)
• Brown wire: motor (rotation 1)
• Black wire: motor (rotation 2)
• Orange wire: brake
• Violet wire: brake
• Red wire: power supply (+)
encoder
• White wire: power supply (-)
encoder
• Blue wire: encoder signal
• Yellow/green wire: earth
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DESCRIPTION OF THE PRODUCT
4
Model MAS210F MAS250F
Power supply (V/Hz) 230/50 230/50
Intensity (A) 1 1,3
Power consumed (W) 230 300
Capacitor (μF) 5 8
Protection grade (IP) 54 50
Available torque (Nm) 220 450
Output speed (rpm) 1,33 1,33
Opening time 90º (s) 12 12
Self locking Yes Yes
Service temperature (ºC) -20/+60 -20/+60
Duty cycles (operations/hour) 20 20
Exterior hanging style dimension (mm) 100 x 100 100 x 100
Weight (Kg). 13 13
Gate size and weight See chart See chart
GENERAL CHARACTERISTICS OF THE OPERATOR
Limits on use
We recommend using the chart AEP20PIL9.
We recommend using an electrolock for leaf lengths
of over 1.8m.
Values for orientation purposes. The form of the leaf
and the presence of strong wind may bring notable
differences in the values of the chart.
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MAGIC integrated electromechanical operator 41
DESCRIPTION OF THE PRODUCT
5
MANUAL OPERATION
In the event of need, the gate may be operated manually. In models MAS210F and MAS250F it is necessary to
first run the unlocking mechanism.
1 Introduce the key in the unlocking system lock (1)
and rotate the unlocking key towards the wall.
Locking will be made automatically when
automatic operation returns.
3
6
Erreka Automatismos declares that the
electromechanical operator MAGIC has been drawn up
for use in a machine or for assembly along with other
elements in order to form a machine in line with
Directive 89/392 EEC and successive modifications.
The MAGIC electromechanical operator allows us to
carry out installations which comply with standards
EN 13241-1 and EN 12453.
DECLARATION OF CONFORMITY
The MAGIC electromechanical operator complies with
safety legislation in line with the following directives
and standards:
• 73/23 EEC and successive modification 93/68 EEC
• 89/366 EEC and successive modifications 92/31 EEC
and 93/68 EEC
• UNE-EN 60335-1
42 Installation manual
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