Erreka Magic Swing Gate Opener User Manual

INDEX
General safety instructions 38
Symbols used in this manual__________________________________ 38 Importance of this manual ___________________________________ 38 Envisaged use______________________________________________ 38 Installer's qualifications ______________________________________ 38 Automatic gate safety elements_______________________________ 38
Description of the product 39
Elements of the complete installation __________________________ 39 General characteristics of the operator _________________________ 40 Main operator parts_________________________________________ 40 General characteristics of the operator _________________________ 41 Manual operation __________________________________________ 42 Declaration of conformity ____________________________________ 42
English
Unpacking and content 43
Unpacking_________________________________________________ 43 Content___________________________________________________ 43
Installation 44
Necessary tools_____________________________________________ 44 Necessary materials _________________________________________ 44 Initial conditions and checks __________________________________ 44 Installing the operator _______________________________________ 45 Final preparation ___________________________________________ 53
Maintenance and diagnosis of failures 54
Maintenance_______________________________________________ 54 Failure diagnosis____________________________________________ 54 Scrap _____________________________________________________ 54 Spare parts ________________________________________________ 54
MAGIC_TOC.fm - 29/2/08
MAGIC integrated electromechanical operator 37
GENERAL SAFETY INSTRUCTIONS
1
This manual uses symbols to highlight specific texts. The functions of each symbol are explained below:
SYMBOLS USED IN THIS MANUAL
Failure to respect the safety warnings could
lead to accident or injury.
Work sequences or procedures.
2
3
This device has been designed for installation as part of an automatic opening and closing system for swing gates.
IMPORTANCE OF THIS MANUAL
Read this manual in its entirety before carrying out the installation, and obey all instructions. Failure to do so may result in a defective installation, leading to accidents and failures.
ENVISAGED USE
Important details which must be respected for
correct assembly and operation.
Additional information to help the installer.
} Information on care for the environment.
Moreover, this manual provides valuable
information which will help you to carry out installation more efficiently.
This manual is an integral part of the product. Keep
for future reference.
Failure to install or use as indicated in this
manual is inappropriate and hazardous, and could lead to accidents or failures.
This device is not suitable for installation in
inflammable or explosive environments.
4
INSTALLER'S QUALIFICATIONS
The installation should be completed by a
professional installer, complying with the following requirements:
• He/she must be capable of carrying out mechanical assemblies in doors and gates, choosing and implementing attachment systems in line with the assembly surface
5
This device complies with all current safety regulations. However, the complete system comprises, apart from the operator referred to in these instructions, other elements which should be acquired separately.
AUTOMATIC GATE SAFETY ELEMENTS
The safety of the complete installation depends on
all the elements installed. Install only Erreka
(metal, wood, brick, etc) and the weight and effort of the mechanism.
• He/she must be capable of carrying out simple electrical installations in line with the low tension regulations and applicable standards.
The installation should be carried out bearing
in mind standards EN 13241-1 and EN 12453.
components in order to guarantee proper operation.
Respect the instructions for all the elements
positioned in the installation.
We recommend installing safety elements.
For further details, see “Elements of the complete
installation” on page 39.
38 Installation manual
Seguridad_05 v1.5.fm - 5/3/08
DESCRIPTION OF THE PRODUCT
English
1
ELEMENTS OF THE COMPLETE INSTALLATION
INSTALLATION COMPONENTS:
1Operator 2 Flashing lamp 3 Gate 4 Exterior photocells 5Key selector 6 Wall button 7 Control panel 8 Connections case 9 Electrical installation 10 Interior photocells 11 Electrolock (obligatory in MAS210 MAS250) 12 In-ground central stop 13 Reception antenna 14 Hanging style 100x100mm
ELECTRICAL CABLING: Element Nº threads x section Maximum length
A: General power supply 3x1.5mm
B: Flashing lamp 2x0.5mm
C: Photocells 2x0.5mm
D: Key selector 2x0.5mm
E: Operator 9x0.75mm F: Antenna Shielded cable 5m
2
2
2
2
2
30m
20m
30m
25m
20m
Fig. 1 Elements of the complete installation
The safe and correct operation of the
installation is the responsibility of the installer.
Descripcion_05 v1.5.fm - 3/3/08
For greater safety, Erreka recommends installing the
photocells (4) and (10).
MAGIC integrated electromechanical operator 39
DESCRIPTION OF THE PRODUCT
2
The MAGIC operator is made to form part of an automated system, integrated in the hanging style of iron or aluminium swing gates.
It comprises a metal body, which contains the motor and a planetary gear box.
Models MAS210 and MAS250 are reversible, with encoder, meaning the installation should have an electrolock.
Models MAS210F and MAS250F have an encoder and a brake. An electrolock is only required for leaf lengths of over 1.8m.
3
GENERAL CHARACTERISTICS OF THE OPERATOR
MAIN OPERATOR PARTS
The MAGIC operator allows opening of 180º. This operator, along with its corresponding Erreka
control panel, allow the implementation of a soft stop system, with the speed slowing down at the end of the closing and opening operations.
This operator allows us to fulfil the requirements of standard EN 12453 without the use of peripheral elements.
Components
1 Bottom base plate with bottom
hinge 2 Bottom post plate 3 Countersunk M6 screws (8) 4 Spacer plate for iron post 5 Operator (MAS210F) 6 Countersunk M10 screws (4) 7 Bushing seal 8 Top post plate with rubber seal 9Nuts M8 (2) 10 Top wall fixing plate 11 Top hinge 12 Glands 13 Screws M8 (2) 14 Pressure washer M8 (2) 15 Plastic cable cover
Fig. 2 Main parts
40 Installation manual
Wires
Grey wire: motor (common)
Brown wire: motor (rotation 1)
Black wire: motor (rotation 2)
Orange wire: brake
Violet wire: brake
Red wire: power supply (+)
encoder
White wire: power supply (-)
encoder
Blue wire: encoder signal
Yellow/green wire: earth
Descripcion_05 v1.5.fm - 3/3/08
DESCRIPTION OF THE PRODUCT
4
Model MAS210F MAS250F
Power supply (V/Hz) 230/50 230/50
Intensity (A) 1 1,3
Power consumed (W) 230 300
Capacitor (μF) 5 8
Protection grade (IP) 54 50
Available torque (Nm) 220 450
Output speed (rpm) 1,33 1,33
Opening time 90º (s) 12 12
Self locking Yes Yes
Service temperature (ºC) -20/+60 -20/+60
Duty cycles (operations/hour) 20 20
Exterior hanging style dimension (mm) 100 x 100 100 x 100
Weight (Kg). 13 13
Gate size and weight See chart See chart
GENERAL CHARACTERISTICS OF THE OPERATOR
Limits on use
We recommend using the chart AEP20PIL9.We recommend using an electrolock for leaf lengths
of over 1.8m.
Values for orientation purposes. The form of the leaf
and the presence of strong wind may bring notable differences in the values of the chart.
Descripcion_05 v1.5.fm - 16/11/10
MAGIC integrated electromechanical operator 41
DESCRIPTION OF THE PRODUCT
5
MANUAL OPERATION
In the event of need, the gate may be operated manually. In models MAS210F and MAS250F it is necessary to
first run the unlocking mechanism.
1 Introduce the key in the unlocking system lock (1)
and rotate the unlocking key towards the wall.
Locking will be made automatically when
automatic operation returns.
3
6
Erreka Automatismos declares that the electromechanical operator MAGIC has been drawn up for use in a machine or for assembly along with other elements in order to form a machine in line with Directive 89/392 EEC and successive modifications.
The MAGIC electromechanical operator allows us to carry out installations which comply with standards EN 13241-1 and EN 12453.
DECLARATION OF CONFORMITY
The MAGIC electromechanical operator complies with safety legislation in line with the following directives and standards:
73/23 EEC and successive modification 93/68 EEC
89/366 EEC and successive modifications 92/31 EEC
and 93/68 EEC
UNE-EN 60335-1
42 Installation manual
Descripcion_05 v1.5.fm - 3/3/08
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