Ermator S26, S36 Operating Instructions Manual

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OPERATING INSTRUCTIONS
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Dust Extractor
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S26
AMPS 19.6 120 VOLT
CFM 258
"
READ ALL INSTRUCTIONS BEFORE
USING
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Introduction
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Dear Customer,
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Thank you for choosing Ermator as your supplier.
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We hope that the Ermator S26 dust extractor will be to your satisfaction and meet your expectations.
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Ermator has been manufacturing professional dust extractors since 1967 and has over the years acquired a genuine technical knowledge in this area. We are continuously striving to improve our products in our product segment and will continue to supply the market with new equipment.
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Notice!
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These instructions are only for dust extractor type Ermator S26.
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The Ermator S26 dust extractor can only be used with dry, non-explosive material.
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The Ermator S26 dust extractor has been designed to clean construction areas and be connected to small electrical machines such as drills etc.
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Ermator will not be held responsible if the dust extractor is used for other applications or been used in ways other than those outlined in this instruction manual.
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Please pay particular attention to the safety regulations.
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Read the complete instruction manual before using the Ermator S26.
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All spare parts used with the Ermator S26 must be those specified by Ermator.
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1. UNPACKING
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When unpacking the machine, please check that the following accessories are included:
The hose with end fittings.
Handle.
Floor nozzle.
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If any of the above-mentioned parts are missing, please contact your local distributor or our sales representative. Assemble the front wheels using the using bolt, washer and nut that are included in the package.
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2. SAFETY INSTRUCTIONS
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Handling
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Warning
Cables damaged through crushing or splitting can be dangerous if used and should be replaced immediately. Risk of personal injury.
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Warning
Do not connect the machine to an unearthed socket. Risk of personal injury.
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Warning
Make sure the assembly area is firm, so the dust extractor does not tip over. Risk of personal and material injury.
Warning
Risk of pinching when handling the toggle fastener.
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Warning
The machine must not be used in environments where explosive gases may be present. Serious risk of explosion.
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Service
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Warning
Remove the plug from the wall socket when carrying out maintenance work. Risk of personal injury.
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Warning
Dust can be spread when the coarse filter and the absolute filter are replaced that can be hazardous to health. Accordingly, the user should wear protective glasses, protective gloves, and a breathing mask conforming to protection class FFP3.
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Warning
Do not puncture the absolute filter. Risk of dust dispersion.
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3. FUNCTION
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The machine is designed for sucking and separating dry, non-combustible dust with an explosion limit value of >0.1mg/m3.
The motor is started by the switch. The switch has three positions: 0: Motor off
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1: Motor on Dust-laden air is then sucked through the inlet valve at high speed via the suction hose. The air is slowed down by the cyclone and coarse dust particles are separated out, partly by centrifugal force and partly by gravity. Air and finer particles then pass through the double filter system where separation is made. The machine is designed for filter cleaning by reverse air pulse. The separated dust accumulates in the cyclone until the machine is switched off, when it drops through the bottom flap into the plastic bag.
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4. USE
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Before use, the user must be trained in handling the machine and the hazardous dust.
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Connect the electric plug to an outlet with the correct voltage (see the designation plate). The filter must be cleaned from time to time. This must be done before changing the plastic bag and can also be done when the work is complete or when there is poor suction. Procedure: Cover the inlet, use attached cover, let the machine build up vacuum for a few seconds then quickly push down on the key and release it. Repeat the procedure 4-5 times.
Turn of the motor and wait until it stops completely, then uncover the inlet.
If suction remains poor, the filter should be replaced. Only use original parts.
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5. DUST STORAGE SYSTEM
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S36 are equipped with Longopac system for effective dust storage. This is a 20 m long plastic tube that will be divided into plastic bags using the striped attached with the machine. To mount a new Longopac bag: Release the belt holding the last bag. Remove the holder. Put in a new Longopac bag, pull out the inner end upwards. Mount the holder on to the machine and strap the upwards end with the belt. Pull down to outside end and close it using a stripe. The machine can be used with original Ermator dust bag for single use. Only change Longopac or bag after jet pulsing the filter
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6. FILTER CHANGE
Risk of dust dispersion - Use of personal safety equipment Unhealthy dust can be spread during filter change. Accordingly, the user should wear protective glasses, protective gloves, and a breathing mask conforming to protection class FFP3.
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Main filter
Loosen the 3 clamps and remove the top. Take the bag from the new filter. Lift out the filter and place it gently in a plastic bag. This bag must be properly disposed. Insert a new filter.
Only original filters may be used.
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Hepa Filter
Loosen the two nuts on the filter cap carefully lift the filter into a clean plastic bag, use the bag from the new filter. This bag must be properly disposed. Insert a new filter in reverse order. Check the seal when changing filters and change defective seals.
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Reload Longopac/change of dust bag
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WA RN I NG
Connect the electric plug to a power outlet with the correct voltage, see the nameplate.
WA RN IN G
When the Longopac bag is ending do as follow: Loosen the belt holding the Longopac bag. Start the dust extractor. Remove the final bag and take of the holder. Reload with a new Longopac bag, reassemble the Longopac to the dust extractor and make the first bag. Tighten the belt end then start use the machine or turn it off. Use the same procedure when using single dust bag (optional).
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7. SERVICE
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When cleaning and servicing the machine, you must switch off the machine and remove the plug from the socket.
Avoid cleaning with a high pressure cleaner. If necessary, do not direct at the openings on the machine, especially the opening for cooling air.
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Before moving the machine from the work area, the machine must be cleaned.
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All other equipment must be regarded as contaminated and be treated thereafter.
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If possible, use a special suitable room.
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Proper personnel protective equipment must be used.
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All parts which are contaminated after service must be properly disposed of in plastic bags according to all regulations.
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If the machine has to be used for other purposes, it is extremely important that the machine is cleaned, to avoid the spread of hazardous dust.
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Accessories
Part.no. Description No./machine
1376013 Longopac (4-pcs) 1 pcs 1276008 Bag (25-pcs), optional 1 pcs 200900050 Main filter 1 pcs 200700070 HEPA 13 filter 2 pcs For other spare parts, see the enclosed spare parts list.
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8.WARRANTY
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All Ermator devices and accessories have a 12-month factory warranty for material and manufacturing defects. The warranty extends to 36 months when returning the attached warranty slip. Do not attempt to repair the suction apparatus without the consent of the manufacturer. The warranty does not cover defects which are the result of normal wear and tear, negligence, defective use, unauthorised repair or the suction apparatus being connected to the incorrect voltage. In the event of any complaint, the suction apparatus or an agreed part of it must be returned to us or our authorised representative for warranty examination and for any warranty repair or replacement.
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9. PROBLEM SOLVING
The S26 is designed and manufactured for a severe environment and tasks, but the user must note that the machine must be protected from knocks and blows. Filter, seals, attachments, and connections are carefully adapted and selected with regard to the operator’s work environment. Therefore, the operator and service personnel must treat the machine with care in order to work correctly for many years.
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WA RN I NG
Before cleaning and servicing the machine, you must switch the machine off and pull out the
plug from the outlet.
Problem Cause Procedure
Motor does not start No power Connect the machine Cable defective Change
Switch defective Change
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Motor stops immediately Wrong fuse Connect to correct fuse after starting
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Motor runs but there is no Hose not connected Connect hose suction Hose blocked Clean hose No Longopac bag Fit Longopac bag
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Motor runs but suction Hole in the hose Change hose Poor Filter blocked Change filter Top cover loose Adjust Sealing defective Change current seal
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Dust blows from motor Filter loose or defective Adjust or change
Abnormal noise Order service
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SAVE THESE INSTRUCTIONS!
TECHNICAL DATA
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VOLTAGE 230 VAC, 1-phase (120VAC, 1-phase)
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POWER 2x1200 W max (2x1200W)
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MAX AIRFLOW 400 m³/h 158 cfm
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MAX VACUUM 22 kPa 26 kPa
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HOSE 7,5m x 50mm 25’x 2”
INLET 63mm 2,5”
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MAIN FILTER >99.5% Filter surface
3 m2/33,2ft2
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HEPA 13 FILTER >99.95% 2st Filter surface 2x 1.2m2/(2x 13,32ft2)
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SOUND LEVEL 70 dB(A)
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DUST STORAGE SYSTEM Longopac Size (440x600 mm)
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DIMENSIONS LxWxH 756x546x11275 mm
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WEIGHT 103 lbs 47 kg
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S26
(S26/120V)
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OM ÖVERENSSTÄMMELSE DECLARATION OF
CONFORMITY
DECLARATION DE CONFORMITÉ
ERKLÄRUNG DER ÜBERSTIMMUNG
SAMSVARSERKLÆRING
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Pullman Ermator AB Industrivägen 10 S-777 34 SMEDJEBACKEN
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Försäkrar under eget ansvar att maskinen Declare under our sole responsibility that the machine Certifie sous sa propre responsabilité que le produit ciaprès Versichern auf eigener verantwortung, dass das Produkt Forsikrer under eget ansvar at maskinen
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S26 230V No: 0900256b0001-xxxx
S26 120V No: 0900256a0001-xxxx
Tillv.år/Manufact.year/Baujahr: 2010-
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som omfattas av denna försäkring är i överensstämmelse med standarder: included in this declaration, follows the provisions of the: est conforme aux aux normes suivantes: den folgenden Normen entspricht: er i overensstemmelse med standarder:
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SS-EN 292-1, SS-EN 60 204-1 (1993.11.30) SS-EN 55011:1989 SS-EN 50082-1 SS-EN 60335-1, SS-EN 60335-2-69 & A1
enligt villkoren i/according to/selon/laut/i henhold til vilkårene i
Machine Directive 98/37/EEG Low Voltage Directive 73/23/EEG EMC Directive 89/336/EEG
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SMEDJEBACKEN 2010.01.01 Torbjörn Bengtsson VD
General Manager
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S26 230 V, S26 120V
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S26 230 V, S26 120V
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ENGINE PACKAGE 230 V
POS.
QTY.
NUMBER
DESCRIPTION
11201000143
TOP COVER ASSEMBLY (ex. S26)
21201000118
CLEANING UNIT KIT
31200900050
MAIN FILTER (ex. S26)
41201000129a
TANK COMPLETE (ex. S26 US)
53200600799
HOLDER KIT
61201000116
FLAP KIT
711371001
BELT
811351145
ANTI-SKID
911376013
LONGOPAC bag
101200600536a
LONGOPAC HOLDER
112200800152
FRONT WHEEL KIT
122200800151
REAR WHEEL KIT
131201000130
ENGINE PACKAGE 230 V
141201000122
CLIP HOLDER KIT
152201000123
HOSE KIT (ex. S13)
162200800158
HOSE CLAMP PLASTIC 60-65 mm
1721335011
HOSE END
181201000131
WAGON COMPLETE (ex. S26)
191201000130a
ENGINE PACKAGE 120 V
Number
200900256
200900256a
Model
S26/230V
S26/120V
Rev. 0101
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ENGINE PACKAGE 230 V
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ENGINE PACKAGE 120 V
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Pos. QTY. NUMBER DESCRIPTION
1 4 200700289 LETTER NUT 2 2 200700147 COVER 3 2 200700070 FILTER 4 2 200600080 SEALING 5 2 200600084g ENGINE TUBE 230V 6 1 201000135 CHASSIS KIT 7 1 10423 SWITCH 8 1 200700413 MANOMETER, KIT
9 1 1361023 CORD SET 10 1 1362123 CABLE FIX (PG11) 11 1 200600805 ENGINE COVER, KIT 12 1 201000133 COUNTER, KIT 13 1 1362165 ELECTRICAL FILTER 14 1 200700410 SOFT START 230V, KIT 15 2 200700385 ENGINE 1200W 230V 16 1 200700397 CABLE KIT 230V
Number 200600539
Model Engine Pack 230v
Rev. 01
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ENGINE PACKAGE 120 V
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Pos. QTY. NUMBER DESCRIPTION
1 4 200700289 LETTER NUT
2 2 200700147 COVER
3 2 200700070 FILTER
4 2 200600080 SEALING
5 2 200600084h ENGINE TUBE 230V
6 1 201000135 CHASSIS KIT
7 1 10423 SWITCH
8 1 200700413 MANOMETER, KIT
9 1 1361025 CORD SET 10 1 1362184 CABLE FIX (PG13,5) 11 1 200600805 ENGINE COVER, KIT 12 1 201000133 COUNTER, KIT 13 1 200700531 SOFT START 120V, KIT 14 2 200700168 ENGINE 1200W 120V 15 1 200700397a CABLE KIT 120V
Number 200600539a
Model Engine Pack 120V
Rev. 01
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ACCESSORIES S26 230 V, S26 120 V
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POS.
QTY
NUMBER
DESCRIPTION
1
1
201000061
HOSE 51mm x 7,5m (ex. S26) 211224035
50S STEEL TUBE KIT
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1326087
S450 FLOOR TOOL 50mm x
450mm
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1
1340005
AG46A BRUSHES
(L=400/445)
51N/A
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Notes
______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ ______________________"
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