VII. Input Signals & Equipments List for Alignment...........................................................................9
VIII. EEPROM Setting....................................................................................................................10
IX. Electrical Adjustment...............................................................................................................17
X. Transistor and IC Identification..................................................................................................18
XI. Schematic Diagram.................................................................................................................19
XII. Component Diagrams.............................................................................................................20
XIII. Exploded View Diagram.........................................................................................................24
This manual is the latest at the time of printing, and does not include the modification which
may be made after the printing, by the constant improvement of product.
I. Safety Instructions
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
The lightning flash with arrowhead symbol,
within an equilateral triangle, is intended to alert
the user to the presence of uninsulated “dangerous
voltage” within the product’s enclosure that may
be of sufficient magnitude to constitute a risk of
electric shock to persons.
CAUTION: TO REDUCE THE RISK OF ELECTRIC
SHOCK, DO NOT REMOVE COVER (OR BACK). NO
USER-SERVICEABLE PARTS INSIDE. REFER
SERVICING TO QUALIFIED SERVICE PERSONNEL
ONLY.
PRECAUTIONS DURING SERVICING
1. In addition to safety, other parts and assemblies are
specified for conformance with such regulations as
those applying to spurious radiation. These must
also be replaced only with specified replacements.
Examples: RF converters, tuner units, antenna
selection switches, RF cables, noise-blocking
capacitors, noise-blocking filters, etc.
2. Use specified internal Wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
3. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulating Tape
2) PVC tubing
3) Spacers (insulating barriers)
4) Insulating sheets for transistors
5) Plastic screws for fixing micro switches
4. When replacing AC primary side components
(transformers, power cords, noise blocking
capacitors, etc.), wrap ends of wires securely about
the terminals before soldering.
5. Make sure that wires do not contact heat generating
parts (heat sinks, oxide metal film resistors, fusible
resistors, etc.)
6. Check if replaced wires do not contact sharply edged
or pointed parts.
7. Make sure that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
MAKE YOUR CONTRIBUTION TO PROTECT THE
ENVIRONMENT
Used batteries with the ISO symbol
for recycling as well as small
accumulators (rechargeable batteries), mini-batteries
(cells) and starter batteries should not be thrown
into the garbage can.
Please leave them at an appropriate depot.
The exclamation point within an equilateral
triangle is intended to alert the user to the
presence of important operating and maintenance
(servicing) instructions in the literature
accompanying the appliance.
WARNING:
Before servicing this TV receiver, read the X-RAY
RADIATION PRECAUTION, SAFETY INSTRUCTION
and PRODUCT SAFETY NOTICE.
X-RAY RADIATION PRECAUTION
1. Excessively high can produce potentially hazardous
X-RAY RADIATION. To avoid such hazards, the high
voltage must not exceed the specified limit. The
normal value of the high voltage of this TV receiver
is 27 KV at zero bean current (minimum brightness).
The high voltage must not exceed 30 KV under any
circumstances. Each time when a receiver requires
servicing, the high voltage should be checked. The
reading of the high voltage is recommended to be
recorded as a part of the service record, It is
important to use an accurate and reliable high
voltage meter.
2. The only source of X-RAY RADIATION in this TV
receiver is the picture tube. For continued X-RAY
RADIATION protection, the replacement tube must be
exactly the same type as specified in the parts list.
3. Some parts in this TV receiver have special safety
related characteristics for X-RADIATION protection.
For continued safety, the parts replacement should
be under taken only after referring the PRODUCT
SAFETY NOTICE.
SAFETY INSTRUCTION
The service should not be attempted by anyone
unfamiliar with the necessary instructions on this TV
receiver. The following are the necessary instructions
to be observed before servicing.
1. An isolation transformer should be connected in the
power line between the receiver and the AC line
when a service is performed on the primary of the
converter transformer of the set.
2. Comply with all caution and safety related provided
on the back of the cabinet, inside the cabinet, on the
chassis or picture tube.
- 2 -
3. To avoid a shock hazard, always discharge the
picture tube's anode to the chassis ground before
removing the anode cap.
4. Completely discharge the high potential voltage of the
picture tube before handling. The picture tube is a
vacuum and if broken, the glass will explode.
5. When replacing a MAIN PCB in the cabinet, always
be certain that all protective are installed properly
such as control knobs, adjustment covers or shields,
barriers, isolation resistor networks etc.
6. When servicing is required, observe the original lead
dressing. Extra precaution should be given to assure
correct lead dressing in the high voltage area.
7. Keep wires away from high voltage or high tempera
ture components.
8. Before returning the set to the customer, always
perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas,
terminals, screwheads, metal overlay, control shafts,
etc., to be sure the set is safe to operate without
danger of electrical shock. Plug the AC line cord
directly to the AC outlet (do not use a line isolation
transformer during this check). Use an AC voltmeter
having 5K ohms volt sensitivity or more in the
following manner.
Connect a 1.5K ohm 10 watt resistor paralleled by a
0.15µF AC type capacitor, between a good earth
ground (water pipe, conductor etc.,) and the exposed
metallic parts, one at a time.
Measure the AC voltage across the combination of
the 1.5K ohm resistor and 0.15 uF capacitor. Reverse
the AC plug at the AC outlet and repeat the AC
voltage measurements for each exposed metallic
part.
The measured voltage must not exceed 0.3V RMS.
This corresponds to 0.5mA AC. Any value exceeding
this limit constitutes a potential shock hazard and
must be corrected immediately.
The resistance measurement should be done
between accessible exposed metal parts and power
cord plug prongs with the power switch "ON". The
resistance should be more than 6M ohms.
PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this TV
receiver have special safety-related characteristics.
These characteristics are offer passed unnoticed by
visual spection and the protection afforded by them
cannot necessarily be obtained by using replacement
components rates for a higher voltage, wattage, etc.
The replacement parts which have these special
safety characteristics are identified by marks on
the schematic diagram and on the parts list.
Before replacing any of these components, read the
parts list in this manual carefully. The use of
substitute replacement parts which do not have the
same safety characteristics as specified in the parts
list may create shock, fire, X-RAY RADIATION or
other hazards.
Good earth ground
such as the water
pipe, conductor,
etc.
AC Leakage Current Check
AC VOLTMETER
Place this probe
on each exposed metallic
part
- 3 -
II. Specifications
1. Power supplyTV:AC 220-240V, 50/60Hz
Remote control battery:3V (UM-4X2)
2. TV systemRF input:PAL BG/DK/I, SECAM BG/DK, NTSC M /N
Video input:PAL/NTSC 3.58/NTSC 4.43/SECAM
3. Receiving channels48.25MHz~588.25MHz
4. Intermediate frequencies Picture:38.9MHz
5. ScanningHorizontal (Hz):15625/15750
Vertical (Hz) :50/60
6. Color picture tube:21" 90 degree N(3) hemisphere Bv=0.5G(+0.1G/-0.15G)
7. Operating temperatureFulfil all specifications: 15°C ~ 35°C
Accept picture/tone reproduction: 5°C ~ 45°C
8. Operating relative humidityFulfil all specifications: 45% ~ 75%
47Cb input levelN/AN/AVpp
48 White uniformityL edge or angle/L center47≥45%
49Cross modulationReceiving Kawa centralNo visible interference at 80dBuv
interferencesystem signals
50 The vibration noise fromThe distance between theNo obvious vibration noise can be heard
electromagnetic devices intester and the TV set is four
TV settimes as many as the screen height
Test Condition
1Picture Modulation87.5%
2Sound Modulation27KHz Dev. For DK/I/BG
15KHz Dev. For M/N
3Picture to Sound Ration10dB
4Sound Artificial Load Resistor16 ohm
5Video signalWhite and black
(three white & two black)
6Audio signal1KHz sine wave 0.5VrmsConvergence error test point on screen
7Conditions of the TV setting:
A.Switch TV on and let it warm up for more than 30 minutes.
B.Connect RMS volt meter to speaker terminals and adjust theTV volume to get 500mW RMS power at each terminal.
C.Place the MINOLTA CA-100 test probe to white part of the screen,adjust the contrast until a reading of 80cd/m
D.Place the MINOLTA CA-100 test probe to black part of the screen,adjust the brightness until a reading of 2cd/m
E.Repeat step C & D until the exact luminance values is obtained or the nearest possible values you can get.then record the
luminance values & R.G.B gun voltage values at the same time. and take the largest values for measurement referenct.
F.Input standard color bar(100/0/75/0),then adjust the colour.until the waveforms at the blue gun of same level is obtained.
+P8P5+
+P1
+P4P2++P0
+P7P6+
+P3
W
1/9H
1/9W
H
2
is obtained.
2
is obtained.
- 5 -
III. Level List of Equipments & Instruments Required for Production
No.DesignationRequirementReference ModelRemark
1Pattern Generator System of output signal:PHILIPS
PAL DK/I., NTSC 3.58/4.43PM5518-TN/ PM5418-TN
2Digital voltmeterInput Resistance 10MFLUKE 45
3WithstandingWithstanding Voltage:AC 1.5KV,KIKUSUI TOS 8650For Irresistible Voltage
Voltage Tester5KV/0-5KV±3%measurement
Cut-off current:AC 0-2mA,20mA/
Continuously Adjustable
4Insulation TesterTest voltage:1000V. 500VKIKUSUI TOS 7100L
5OscilloscopeMax Frequency of input signal:
20MHz or above
6CRT ColorMINOLTA CA-100For White Balance
AnalyzerAdjustment
7OscillatorFrequency range of outputKENWOOD AG-203AFor generating Audio Signal
signal: 20Hz-20kHz
8HV ProbeFLUKEFor screen voltage
adjustment
- 6 -
IV. Wiring Diagram
- 7 -
V. Block Diagram
- 8 -
VI. Disassembly
In case of trouble, etc., necessitating disassemble, please disassemble in the order shown in the illustrations.
Reassemble in the reverse order.
1. Removal of the Back Cover
2. Removal of the MAIN PCB
a.Remove the screws.
b.Slide out the TV chassis slightly; pull up the connector of AC cord from PCB; pull up the CRT PCB from
CRT.
c. Remove the anode cap from the picture tube. To avaid a shock hazard, be sure to discharge the picture
tube’s anode to the chassis ground before removal.
d.Take out the TV chassis.
VII. Input Signals & Equipments List for Alignment
1. Equipments for adjustment
a. Pattern generator(PHILIPS PM 5518)b. Digital voltmeter
c. High voltage meterd. Demagnetiser
e. Personal computer (486)f. CRT colour analyzer (MINOLTA CA-100)
g. High voltage probe
2. Input signals
a. Color barb.Cross hatch
c. Grey scale bard. Monoscope pattern
e. Circle cross pattern
- 9 -
VIII. EEPROM Setting
A. Factory debugging description
1. Enter/Exit factory debugging menu.
★ working keys
☆ Factory
*It can be enter to the factory menu directly.
*It can be turned over page after entering the factory debugging menu.
The content can be saved and exit the factory menu if pressing the key at the last pages of the factory
debugging menu.
☆ MENU
* Save the content and exit.
☆ ENTER WITH PASSWORD
* Press “2483” to enter the factory menu at “system menu” and “channel exchange” items.
2. Turn over pages of the factory debugging menu
★ working keys
☆ MUTE, FACTORY: turn over page backward
☆ CH.REV: turn over page forward
3. Change settings
★ working keys
☆ CH+/CH-: choose the items which going to be changed.
☆ VOL+/VOL-: to change the items which selected.
4. TV/AV switch
★ working keys
☆ TV/AV: press this button to switch the horizontal brightness line to adjust the G2 voltage.
B.Data Setting
Following data should be preset into the E2PROM IC before they are inserted to PCB.
P1
Name Adjust RangeAdvise value
*H.PHASE 0~3113
*V.SIZE 0~12752
*V.POS 0~6327
*V.LIN 0~3114
*V.SC 0~3112
*NT.H.PHASE 0~7 6
*NT.V.SIZE 0~3117
*NT.V.POS 0~3125
*NT.V.LIN 0~7 4
1. Prss ‘ DISP ’ button to display the internal signal
2. When the “ + ” singal active
★ If select 50HZ of the item, the displaying frequence will force to 50HZ.
★ If select 60HZ of the item, the displaying frequence will force to 60HZ.
P2
Name Adjust Range Advise value
*R.B0~255100
*G.B0~255100
*B.B0~255100
*R.D0~12752
*G.D0~1512
*B.D0~12788
*S.B0~12763
V.K0~10
1. While balance brightness line
★ Special working keys
☆ TV/AV button can turn on/off the white balance brightness line
2. Red, Green, Blue deflection voltage
★ Special working keys
☆‘1’/’4’: key can change the data of red deflection voltage.
☆‘2’/’5’: key can change the data of green deflection voltage.
☆‘3’/’6’: key can change the data of blue deflection voltage.
☆‘7’/’8’: key can change the data of accessory brightness.
- 10 -
3. Auto while balance debugging
★ Enter to the debugging mode.
☆ Connect the MCU pin 25 to 0V under the factory menu.
★ After entering to the debugging mode, MCU will not control the IIC general line. Auto while balancecontrol program
can change the data of ‘ picture decode COMS chip ’ and ‘ 24C04/24C08’ freely.
★ About the while balance data’s relative address of the ‘ picture decode COMS chip ’ and 24C04/24C08.
Name Picture decode COMSLocation 24C04/24C08 Location
chip address(HEX) address(HEX)
RED BIAS077~01E7~0
GREEN BIAS087~01F7~0
BLUE BIAS09 7~0207~0
RED DRIVE0A 6~0216~0
GREEN DRIVE0B3~0223~0
BLUE DRIVE0C6~0236~0
R-Y DC1B3~02C3~0
B-Y DC1B7~42C7~4
YUV R-Y DC1B3~02A3~0
YUV B-Y DC1B7~42A7~4
SECAM R-Y DC1B3~00D5~2
SECAM B-Y DC1B7~4096~3
*When the cursor mark stay at ‘ BLK.STR.ST’, ‘BLK.STR.GN’ , the customer ‘ picture stronger’ function will open automatically in
order to adjust the function effect expediently.
*when the cursor mark stay at ‘ CORING.GN’ , the custormer’ decrease noise’ function will open automatically in
order to adjust the function effect expediently.
- 15 -
- Input the LOGO: “ERISSON”
★ This page will not appear unless the E2PROM set to 24C08
★ working key:
☆ ‘0’ / ‘1’: LOGO up/move down
☆ ‘2’ / ‘3’: LOGO left/move right
☆ ‘4’: to change the LOGO color
☆ ‘5’: to change the LOGO size
☆ ‘6’: to switch the rows of the LOGO
☆ ‘7’: reset
★ MENU: save and exit
★ CH+ / CH-: to change the letter position which need to be changed.
★ VOL+ / VOL-: to change the letter
★ aging debugging page
★ The TV will not Off automatically without signal
The chassis address which require from the white balance debugging as below:
LA76818 Sub AddressAT24C08 Sub Address
Device AddressBAHA0HBit Map
Red Bias07H16H+08H=1EH0FFH
Green Bias08H17H+08H=1FH0FFH
Blue Bias09H18H+08H=20H0FFH
Red Drive0AH19H+08H=21H07FH
Green Drive0BH1AH+08H=22H00FH
Blue Drive0CH1BH+08H=23H07FH
Sub Bright0DH1CH+08H=24H07FH
“ * ” means that the data can be changed during the production or debugging.
- 16 -
IX. Electrical Adjustment
A. +B Voltage Alignment
a. Preparation Procedure
1).Receive standard colour bar signal.
2).Press key "P.MODE." to select “STANDARD” mode.
3).Connect digital voltmeter between of C917 and GND.
4).Adjustment Step
Adjust RP901 to make the read-out on the Voltmeter to be as follows:
MODEL CRT CRT TYPE NO+B
21P8/T8MDY5E6120-027006A51MAT70X5S(C) N3 SEG110V
B. Adjustment for AFC
a.Preparation procedure
1.Turn on the main power switch.
2.Set digital voltmeter at DC, then connect it’s probe across of IC201 PIN47 and GND.
3.
a. To set the pattern generator under the color bar and pal system. Apply 100dBµV 38.9 MHz
IF signal between IF input pin and GND of the TUNER on main PCB board
21P8/T8MDY5
b. (see Fig.1).
C212
(Fig.1)
IF
C101
b. Adjust the IFT coil T202 until the meter indicates 3.6V±0.05V.
DIGITAL VOLTMETER
Output
Pattern
Generator
- 17 -
X. Transistor and IC Identification
A. Main Unit:
- 18 -
XI. Schematic Diagram
i.(Please refer to A315-004.pdf)
- 19 -
XII. Component Diagrams
i. Main & CRT PCB component diagram (Top/Bottom view)
(Please refer to E3701-054080A/B pdf)
- 20 -
ii. CRT ERISSON PCB component diagram (Top/Bottom view)
(Please refer to E3701-021080-10 pdf)
- 21 -
iii. KEY&POWER&ASIDE PCB component diagram (Top/Bottom view)
(For 21P8MDY5 model)
(Please refer to E3701-054100A/B/C .pdf)
iii. KEY&POWER&ASIDE PCB component diagram (Top/Bottom view)
(For 21T8MDY5 model)