Erika AUTO SMART Installation Manual

USE AND MAINTENANCE MANUAL

AUTOMATIC DOUGH SHEETER

Mod. SMART-AUTOSMART

Revision

21.04.2009

AUTOMATIC DOUGH SHEETER

AUTOSMART – SMART

INDISMART - ECOSMART

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n°1

date

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HIS MANUAL CONTAINS THE GUARANTEE COUPON

T

USE AND MAINTENANCE MANUAL

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1- GENERAL.............................................................................................................4

1.1. GUARANTEE ................................................................................................................. 5

to be copied and rendered to the supplier .................................................................................. 5

This coupon has to be mailed back to the supplier before starting working with the machine ....5

1.2 GENERAL WARNINGS AND APPLICATION....................................................................... 6

1.3 RATING PLATE DATA......................................................................................................... 7

1.4 TRANSPORT INSTRUCTIONS............................................................................................ 8

1.5 ASSEMBLY.......................................................................................................................... 9

1.7 INSTRUCTIONS FOR INDOOR HANDLING...................................................................... 10

1.8 DECOMMISSIONING......................................................................................................... 12

2- TECHNICAL SPECIFICATION...........................................................................13

2.1 TECHNICAL DESCRIPTION.............................................................................................. 14

2.2 TECHNICAL SPECIFICATIONS ........................................................................................ 31

2.3 ELECTRIC DIAGRAMS...................................................................................................... 34

3- STARTING UP....................................................................................................46

3.1 INSTALLATION.................................................................................................................. 47

3.2 CONNECTION TO THE MAINS......................................................................................... 48

4 - INSTRUCTIONS FOR USE................................................................................49

4.1 GENERAL INFORMATION................................................................................................ 50

4.2 USE OF THE MACHINE .................................................................................................... 52

4.3

COMMANDS ON THE SHEETER................................................................................ 53

5- MAINTENANCE AND CLEANING......................................................................54

5.1 MAINTENANCE................................................................................................................. 55

5.2 CLEANING......................................................................................................................... 55

6- OPERATING FAULTS........................................................................................58

6.1 TROUBLE SHOOTING ...................................................................................................... 59

7- SAFETY WARNINGS..........................................................................................60

7.1 SAFETY DEVICES............................................................................................................. 61

7.2 SAFETY AND IDENTIFICATION PLATES......................................................................... 62

7.3 PROHIBITIONS AND OBLIGATIONS FOR PREVENTION OF ACCIDENTS ....................64

8- SPARE PARTS...................................................................................................65

8.1 INSTRUCTIONS FOR ORDERING.................................................................................... 66

8.2 TAV. N° 1 - - STRUCTURE AND COMPONENTS...... .................................................... 67

8.3 TAV. N° 2 - CLUTCH UNIT ............................................................................................... 68

8.4 TAV. N° 3 - SIDE PANEL CLUTCH UNIT............ .............................................................. 70

8.5 TAV. N° 4 - TOUCH-SCREEN UNIT................. ................................................................ 71

8.6 TAV. N°5 – REAR SIDE UNIT...................... ...................................................................... 72

8.7 TAV. N° 6 – CHAINS UNIT........................ ......................................................................... 74

8.8 TAV. N°7 – PULLEYS UNIT........................ ....................................................................... 75

8.9 TAV. N.8 – SCRAPERS UNIT............................................................................................ 77

8.10 TAV. N° 9 - CONVEYOR BELT UNIT............... ............................................................... 78

8.12 TAV. N° 11 – SAFETY GRIDS UNIT............................................................... 82

8.13 TAV. N° 12 - FLOUR DUSTER.................... .................................................................... 84

8.14 TAV. N° 13 - FLOUR DUSTER.................... .................................................................... 85

8.15 TAV. N° 14 - FLOUR DUSTER.................... .................................................................... 86

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8.16 TAV. N° 15 - FLOUR DUSTER.................... .................................................................... 86

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8.17 TAV. N° 16 – FLOUR DUSTER UNIT .............................................................88

8.18 TAV. N° 17 – ELECTRIC PLANT.................................................................... 90

8.19 TAV. N° 18 – PANELS UNIT........................................................................... 91

9- ACCESSORIES ON REQUEST..........................................................................92

9.1 - AUTOMATIC FLOUR DUSTER.................................................................................. 93

9.2

- AUTOMATIC DOUGH WINDER................................................................................. 93

9.3

- CUTTING DEVICE..................................................................................................... 93

9.4

– DIE-CUTTERS UPON REQUEST ............................................................................. 93

10- ELECTRICAL EQUIPMENT .............................................................................94

10.1 DESCRIPTION................................................................................................................. 95

10.2 DOCUMENTATION.......................................................................................................... 96

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1- GENERAL

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1.1. GUARANTEE

The manufacturer guarantees the good working and the quality of this sheeter for a period of 6
months from the shipping date, in the case ONLY of mailing the underneath filled and signed
coupon within 15 days from receipt of the machine.

The guarantee will be valid only with the correct use and maintenance of the machine as per
enclosed instructions.
The guarantee won’t be any more valid in in the following cases:

− non-authorised modifications or work on the machine;

− use of non-original spare parts or parts not specific for the model;

− failure to follow the instructions, even partially.

− normal wear of the concerned parts.

The guarantee is limited to the substitution of the defected part only. All the other claims such as
indemnities for interruption of the production or similar are not considered in the guarantee.

If necessary, the supplier can ask the machine to be returned for repair during the guarantee
period.

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to be copied and rendered to the supplier

This coupon has to be mailed back to the supplier before starting working with the
machine

GUARANTEE COUPON

T

HE MANUFACTURER GUARANTEE FOR

MODEL

SERIAL NUMBER

DATE OF INSTALLATION

NAME AND COMPLETE ADDRESS

_____________________________________________________________

_______________________________________________________

__________________________________________________

____________________________________________

:

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1.2 GENERAL WARNINGS AND APPLICATION

The aim of this manual is:

− To facilitate understanding and operation of the machine and enable the system to be used to
its full technical potential.

− To provide instructions for the most effective and rational maintenance and help the operator to
understand any faults and how to remedy them.

− To warn against risks inherent in use of the machine due to failure to observe the safety
regulations.

− To indicate working limits for maintaining hygiene and environmental conditions and to ensure
health at work.

These pages must be read carefully before starting the machine.
This manual forms an integral part of the product; it must be kept near the machine for prompt

easy consultation and must also be kept for future reference until the machine is scrapped.
The manufacturer does not guarantee the technical-legal suitability of the installation premises and

machine supporting services but provides all instructions for correct installation in the relevant
section of this manual.

For the above, the user is advised to contact an expert professional technician, also for
compliance with any local laws or regulations.

• The machine is designed for the food industry.
It is a machine designed for sheeting of dough obtained with different types of ingredients like
flour, water, sugar, fat, butter, salt, yeast, etc. and of medium consistency for cake-making in
general.

• The machine must be used only for the purpose for which it has been designed. All other uses
are considered inappropriate and therefore unreasonable.

The manufacturer cannot be held liable for incorrect use, inappropriate and/or
unreasonable acts.

The manufacturer cannot be held liable for any damage caused by inappropriate, incorrect
or unreasonable use, for example:

− inappropriate use by non-trained personnel;

− non-authorised modifications or work on the machine;

− use of non-original spare parts or parts not specific for the model;

− failure to follow the instructions, even partially.

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1.3 RATING PLATE DATA

the picture 0A shows exactly the registration plate applied on the machine. On picture 2 an arrow
indicates the position where this plate is fixed on the basement of the machine. The plate is
realised in serigraphed aluminium and all the registration datas are wirtten with permanent ink, to
last as long as possible.
It is forbidden to remove of replace the plate “CE MARKING”. If the plate is damaged or removed
please inform TeknoStamap immediately

picture 0A

GRISIGNANO - VICENZA

SERIAL N°

CONSTR. YEAR

V Hz

KV

ITALY

A

PHASES

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1.4 TRANSPORT INSTRUCTIONS

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B

H

A

A

A B

PACKAGING DATA

− The machine is supplied on a pallet, in a strapped triple-layer corrugated cardboard box.

Mod. packaging weight

A mm B mm H mm

KG.

ECO SMART 6514 Pallet and wooden crate 1490 1440 1900
ECO SMART 6516 Pallet and wooden crate
SMART 6514 Pallet and wooden crate
SMART 6516 Pallet and wooden crate
AUTO SMART 6514 Pallet and wooden crate
Pallet and wooden crate
AUTO SMART Pallet and wooden crate
Pallet and wooden crate

1490 1440 1900
1490 1440 1900
1490 1440 1900
1490 1440 1400
940 2040 700
1490 1440 1400
940 2040 700

INSTRUCTIONS FOR TRANSPORT AND UNLOADING

− Loading and unloading from the vehicle can be performed:

− by means of crane, see figure “A”

− by means of forklift truck, see figure “B”.

− The machine must be transported adopting all precautions to prevent damage to the machine.

− In particular the machine must not be placed on top of other materials and vice versa either

during transport or storage.

− During transport the machine must be positioned so that it cannot be knocked by other
materials loaded on the same vehicle.

− Before unloading from the vehicle, check that the packaging is intact and that there is no risk of
tipping over.

− During unloading, place the machine carefully on the ground to prevent it being knocked.

!

CAUTION When handling, pay attention to all the indications on the packaging. The

capacity of the belts must be adequate for the weight of the packages. Do
not use metal belts.

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1.5 ASSEMBLY

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The machine is delivered on a pallet and wrapped with plastic and protected
by a wooden crate.. In order to assure a safe transportation, the working
tables are diassembled and packed separately.
It is necessary to take off the plastic carefully in order to avoid the tables or
other compounds to fall down.
Unpack the machine from the crate rendering free all the components.

Release the screws (1)
Before proceeding with assembly of the flour recovers and worktops see
item 1.7 instructions for inside handling. Lay the flour recovering sheet as
per picture and proceed with screwing (1). The worktops are assembled
through a baionnet coupling. Use a rigid lever of 50 cm to work easily.
The rotation pin has to be inserted on the rear side of the machine first as
per side picture.

By using the lever (1) push the worktop unitl

the grooved shaft will go inside the proper seat (2). To facilitate this
operation a porthole has been done on the side panel for the grooved
shaft passage. Once the link is done, pull the belt on order to make the
shaft rotating (motorised cylinder); in this way the coupling is perfectly
done. A plug located near to the flour duster will be connected to the
Mains.

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1.7 INSTRUCTIONS FOR INDOOR HANDLING

mod. AUTOSMART. The most easy way to
move this automatic sheeter is to position it
meanwhile the worktops and flour
recovering sheets are not assembled. The
machine is provided with 2 rear wheels, 2
front wheels and 2 levelling feet (which have
to be adjusted in a second time to ensure a
correct stability). The 2 front wheels are
operated by 2 small pedals. Locate the
sheeter on the suitable place with enough

room for the worktop assembly. The front
wheels can be moved lifting the basement for a few cm by means of the front handle. Once the
sheeter is positionned the wheels are stopped through the pedals. Once the worktops are
assembled it is possible to make some small adjustments acting always on the front wheels. To
give more stability just act on the levelling feet located close to the front wheels.

Modello SMART Modello ECOSMART
The sheeter mod. SMART is provided with three wheels, two rear wheels(*) and one front wheel,

and two stabiliser feet located at the side of the front wheel. The front wheel is operated by a
mechanical pedal located at the front of the machine just above floor level. The stabiliser feet are
designed to ensure correct machine stability with respect to the floor. The machine must be
positioned in its place of work using the wheels. As soon as you have found the ideal work
position, press the pedal: the machine will be lowered slightly and the two feet will rest on the floor.
To move the machine again, raise it four centimetres by means of the handle and release the
weight. The front wheel is now ready for operation.
If you need to clean the floor or other, the two side worktops can be raised. This operation must be
performed raising one worktop at a time. Once maximum lifting position has been reached, a
mechanical stop will cut in consisting of a pin in the worktop engaging in a slot in the protection
grid.

Once the machine is positionned on the other place, stabilise it through the pedal located on the
bottom of the basement.

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CAUTION Indoor handling must be performed by adopting all the precautions

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necessary to prevent damage to the machine components.

(*) The front or rear position is defined with respect to an operator standing in front of the
calibration thickness adjustment handle.
.

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1.8 DECOMMISSIONING

1.7.1 SETTING ASIDE

− If the machine has to be stored, it must be protected against dust and stored in a covered

place.

− If the machine is not going to be used for a long time, it must be protected against dust and

atmospheric agents by means of appropriate covering.

− No special precautions are required for the motor and electrical system; simply follow the above

instructions.

1.7.2 DISMANTLING

− To dismantle the machine, proceed as follows:

1. Eliminate the electricity supply cable.

2. Remove all moving parts that could be a hazard.

3. Dispose of the majority of parts as scrap metal and take to authorised scrapyards.

4. The other parts, plastic for example, must be disposed of according to current
regulations, via specialist firms if necessary.

Norm CEE 75/442 concerning dismantling of general waste materials
Norm CEE 78/319 concerning dismantling of toxic and noxious substances
Norm CE 75/439 concerning the elimination of used oils

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2- TECHNICAL SPECIFICATION

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2.1 TECHNICAL DESCRIPTION

APPLICATION

• The machine is designed for the food industry.
It is a machine designed for sheeting of dough obtained with different types of ingredients like
flour, water, sugar, fat, butter, salt, yeast, etc. and of medium consistency for cake-making in
general.

• The machine must be used only for the purpose for which it has been designed. All other uses
are considered inappropriate and therefore unreasonable.

COMPOSITION OF THE MACHINE

Model ECOSMART

19

18

17

16

22

15

13

14

11

10

3

9

12

6

8

4

22
7

1

21

5

20

− The dough sheeter consists mainly of a supporting structure (1) two plastic covering panels (3)

- (4) and two side structure covering panels (5) – (6).

− The supporting structure (1) consists of a shaped welded metal sheet made of painted steel
with two sides (in aluminium) fitted above it and screwed together by means of metal spacers.

− Cover (3) houses the belt drive unit. Cover (6) houses the electric motor and cover (4) the drive
unit, called clutch unit, for reversing the movement of the machine.

− The basement is provided with levelling system (20) to ensure machine stability.

Optionals: automatic dough winder, automatic flour duster, cutting device, all the items are in
stainless steel.

Technical Assistance Service tel. [phone]

Model : SMART

18

17

19

16

15

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13

14

11

10

9

3

12

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4

6

7

1

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5

20

10

18

16

17

19

22

23

21

This model is similar to ECOSMART except for the lever 22 which has not been foreseen on the
SMART version.
Optionals: automatic dough winder as per AUTOSMART version (10), automatic flour duster as
per AUTOSMART version (9), cutting device (16) with command levers (22 and 23), all the items
are in stainless steel

Model: AUTOSMART

9

13

14

11

10

3

9

8

4

12

6

7

1

20

5

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15

17

Mod. SMART-AUTOSMART

9

13

14

11

10

9

3

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6

1

20

The floor standing basement (1) is entirely made of stainless steel, inside is located the electric
installation and the motor. 2 side panels (5,6) can be easily removed for local inspections and
mechanical or electrical repairs.
The upper part of the machine consists of 2 sides in aluminium screwed together by means of
steel spacers. All the machine components are assembled on these sides and protected by 2
plastic covers (3 and 4). Inside the larger panel (the back one 3) is located the pulleys group and
all the devices for the automatic moving system of cylinders. Inside the front panel (4) is located
the clutch group.
The basement is provided with levelling system (20) to ensure machine stability.
An automatic dough winder (10) with its dough pin allows to wind automatically the dough.
The automatic flour duster (9) with digital touch-screen for automatic settings allows the uniform
distribution of a light voile of flour during the working phase

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WORKING

1. START: once everything has been carefully checked it is possible to start the machine by
pressing the general switch (7) (see illustrated drwg on chap.2.1 – technical description).
The Touch-screen will inform the operator that the sheeter is poceeding with a general
automatic control in order to verify all the inside processors; a few minutes later the load­program will start. Once the program loading is over, an automatic PCMCA files
scanning will start to reset the touch-screen. The fig. 1 will appears on the touch-screen.
(AVVIO= START – premere pulsante sx o dx= press right or left key-button)

Fig. 1

Once the fig. 1 is appeared, under the word “START” the writing (1)“press on right or left
keybutton” appears ; it means it will be necessary to press on green keybuttons (14,15)
(see illustrated drwg chap.2.1 technical description) after having been ensured that the
emergency push-button is unlocked

Fig. 2

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Before starting any manoeuvre be sure that red push-button is unlocked and the safety
grids are down. Fig.2 will appear on the screen as working screen; before starting the
programation we advise to cancel all the alarm information (6).

The key-button (8) will reset the machine and the calibrating cylinders will be at maximum
opening. The starting of flour duster is activated by a simple push-button ON/OFF. On
upper side of the screen it is possible to read the name and program number (4,5) in case
of started program acting on key-button STOP (7) it is possible to stop correctly the
working phase. By pressing on left green key-button (15 – see illustrated drwg chap.2.1
technical description) as indicated on picture, it is possible to operate without any
problem. To start a new program, the operator has only to touch the screen on the picture
located on the left button side (3) in order to enter in datas.

Fig. 3

In this section (fig.3) the operator can find various functions: SETTINGS (9), MANUAL
FUNCTIONS (10), in this case it is possible to operate manually, PROGRAMMING (11)
(which can be quick or slow), PROGRAMS LIST (12) (where the operator will find the preset
user’s programs) VISUALISE/MODIFY (13), DOUBLE PROGRAM (12B), EXIT (14) to return
back at first screening.

2. WORKING METHOD: it is possible to select the way of working desired on the
automatic sheeter SMART: it can be manual or automatic.

3. MANUAL WORKING: the sheeter can work in manual version, meaning the operator can
act directly on the machine.

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Fig. 4

On the side part of screenning (fig.4) there are 2 arrows → ← (15,16) . By pressing
them it is possible to make the belts revolving on one side or the other or alternatively to
move them through the 2 green key-buttons (14,15 illustrated drwg chap.2.1. technical
description). Pressing the flour duster button on left upper side (17) it is possible to
make it working or not; but it is necessary to verify the position of the key-button on the
flour duster. Anyway, the flour duster working is coordinated with belts movement.
on the upper right side the key-buttons with arrows ↑ ↓ (18) make the dough winder
working up or down (all these movements are done in actual time. On the bottom left
side (19) it is possible to adjust the belt speed from 100mm/sec to 10mm/sec.
At last, the data on centre of screenning (20) indicates the thickness of the dough
(height of cylinders) which can be varied by imputing of dough thickness in mm; the
machine will automatically adjust the height.
To return back to the main screenning, it is necessary only to act on th right bottom key­button. (21)

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4. AUTOMATIC WORKING

Fig. 5

The automatic programation allows to proceed with 2 types of programs: quick
programation (22) and manual programation (23) Before selecting one of these 2 options,
the operator has to make sure that the machine has been reset, meaning that cylinders are
fully opened. To do this, it is necessary to go back to initial window per to press reset key­button.
Once this check is over, it is possible to select in the SETTINGS window the programation
window (11) (fig.13) which will open the window to select the type au automatic
programation (fig.5)

• Quick programation

Fig. 6

Selecting the quick programation the following window (fig.6) will be opened. Here it is
possible to select a set of parameters inside the machine without necessity of inserting
them manually, but having the possibilty to modify them at any moment. First of all it is

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necessary to insert the parameters in the column n.1: height of the dough to be sheeted
(25) and the height to be reached at the end of the processus (26), indicating how many
passages the operator wants to do (27). These numbers can be inserted just touching the
value on the screen, and digiting the desired numbers. The running speed of the belt can
be adjusted from 10 to 100mm/sec. (28). The belt speed is set for complete working
cycles.

Under the speed setting button it is possible to see a small window to choose the closing
working phase (29).

 FOLDINGS: the machine starts to laminate the dough. During this option the

sheeterstops automatically at the end of the sheeting cycle, allowing the operator to
fold the dough, to turn it on the belt and to start again the working cycle by pressing
on green key-button (14,15 illustrated drwg chap.2.1. technical description). This
cycle is usually used to prepare general puff pastry.

 WINDING: the machine is able to feel the height of the dough through a sensor and

once it feels the final thickness the dough is conveyed to the automatic winder with
the roll pin. The winder moves automatically to dough pin on its supports, the dough
follows the belt till it meet the winder which hoists the belt in order to roll the dough on
the pin automatically.

 CUTTING-WINDING: this option allows the possibility to save the rejects. At the end

of sheeting phase, the machine stops the belts running before the dough arrives to
the rolling pin, allowing the operator to cut the dough head. To start again the belt
running and the winding cycle it is necessary only to press the green key-button
(14,15 illustrated drwg chap.2.1 technical description).


 HEAD-TAIL CUTTING: this phase is pratically the same than previous one, further to

the first stop for head cutting, the machine will stop a second time after the dough is
out of the safety grids for the tail cut. This operation allows to save more rejects

 DOUGH CUTTING WITH CUTTING DEVICE: this operation can be done only with

the machine provided with the cutting device. When desired dough height is reached,
the belt running stops, allowing the operator to activate the cutting device. Then to
start again running the operator has only to press the green key-button (14,15
illustrated drwg chap.2.1 technical description).

 STOP LAST SHEETING: the machine works on the dough on selected cycle with all

the programmed sheetings, and this cycle will end on one of the two belts following
the number of sheetings selected and the start position of the dough.

 MANUAL WINDING: This operation is done when the machine is not supplied with

the automatic dough winder or when working on very special doughs requiring the
operator hands manipulation.

Concerning the position of the dough at the end of cycle in case of manual working, the
machine will work the programmed sheetings and will position the dough consequently.
In case of automatic cycle, with automatic winder or cutting device located on a precise
side of the machine, the machine will work following the preset sheetings, but if the last
sheeting stops on the wrong side, the machine will add automatically a passage with
cylinders fully opened at the beginning of the new working so the dough will be
positioned on the correct side.

Technical Assistance Service tel. [phone]

Fig. 7

Once the data are confirmed in the machine (24), the program saving window will be
opened. The machine will inform about the first free program starting from nr 1 upto 50.
VERY IMPORTANT: if a new program is saved upon another one, the sheeter will write it
down without informino about the matter.In this case the previous program wil be erased.
With the key-button 34 it is possible to write the name of the program in order to identify it
with a small keyboard divided in 2 parts because of problems of room.

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With keys A1 and A10 it is possibile to close the window without saving the text. With key
A2 it is possibile to erase digited letter. The key A3 writes in small or big size letters.with
key A4 it is possible to change some symbols on the keyboard. Key A5 allows a space.
The 2 arrows A6 allows to move inside the word one letter at a time. With key A7 it is
possible to go on the 2 part of the keyboard. Key A8 will confirm the text and return to the
previous window. Key A9 will erase the letters one at a time. If the information are correct it
is necessary to confirm (35 fig.7) to go on.

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Fig. 8

Now the screen will show the working page with the list of the whole sheetings to be done
and the various thickness for each passage (38).
From this window it is possible to decide from which sheeting the operator wants to start
(37). Even from this situation it is possible to modify the name of the program just by
touching the screen near the name.
The key 36 allows to return back to the menu of programation selection (fig 5) and to do
eventual modification (see following chapter fig.10). The window will show all the previous
parameters (39,40) which cannot be varied from here, only through selection menu (36).
In case of correct program, it is possible to start the working pressing one green key-button
(14,15 chap.2.1.technical description). The key 41 allows to start the cycle of initial window.

• Normal programation

Fig. 9

When using the normal programmation (23 fig.5) the first information to insert are the
number to save the cycle (42), the reference name (43) reminding not to use a number
already existing unless to overwriting the program. Once it is confirmed (44), the window as
per fig. 8 will appears. To modify something it is necessary to press the selection key­button (36) opening thus a window as per fig.7: the option to select quick or slow

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programation will be required. In case of quick program the situation as per fig.6 will be
opened. The function of slow program is indicated on window 10.

Fig. 10

Now it is possibile to start the settings. It is necessari to introduce all the values for each
single phase. In order to choose the sheeting to insert the new datas it is possibile to use
two keysi +/- (45), and inside each single sheeting it is necessari to specify also the other
parameters. To adjust the running speed of the belt it is necessary to press the screen (49)
and to digit the desired value inside the window. To adjust the sheeting dough thickness it
is necessary to vary the value on up right side setting thus the starting thickness to the
finishing one. It is possible to act on key-buttons located above or under the dimensions
expressed in mm. With this type of programation it is possible to decide the use of flour
duster (47) and the sheeter will give automatically the impulse just during the preset
passage (45). It is possible to decide the end of cycle by using the small window located in
the left bottom (50) and the move the arrows ↑↓ on desired option.
When programation is ended it is possible to go back to initial program through key 48 and
restart the working through key (14,15 illustrate drwg chap.2.1 Technical Description). The
activation of flour duster is highlighted on the side.

5. PROGRAM LOADING

Fig. 11

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Inside the loading of existing programs (12 fig.3) a dialog window will appear (fig.11). the
cells to be saved (51) are divided in 5 pages which can be visited through keys 52 on right
top side of the creen, and it is possble to save almost 50 different programs.

Through key 53 it is possibkle to activate the function “text modify” to modify the names
and it I necessary to press the key to highlight the name to be modified. To unhighlight the
name press once again on the same key.
In case the operator wants to come out the section it is necessary to press key 54;
otherwise it is possible to go on loading the selected program (55).
The video which will appear is always the working one (fig.8) and from here it is possible to
decide about the variations inside the working cycle.

In order to intervene quickly and directly on loaded program to is necessary to open the
window fig.8 with key 13 fig.13 and to proceed with all the modification listed at priori

7. SETTINGS

From this window it is possibile to enter in a whole programation and to choose more
specific functions on the sheeter. As those values modify directly the machine settings they
are protected with a password avoiding the modification by the user. But through this
window it is possible to do some modifications in case of necessities

Fig. 12

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First of all, to enter in the section it is necessari to enter in machine settings on page of
selection (9 fig.3). the first number (56) allows the time settings of few operations done by
the sheeter. Pressing on each option it is possible to enter in a cell and to insert the desired
value. It is possible to visualise all the pages by using the indications on the screen edge
(62,63). To come out of settingspress on key 64.

Fig. 13

It is possibile to modify the following values:

− OBSCURED PHOTOCELL : it is possibile to ad just the min.time of photocel darkening
in order to avoid that sheeter read as beginning or end of the dough some remaining of
dough on the belt.

− DOUGH EXIT: to set out the dough length on the exit of the grids at the end of the last
sheeting.

− WINDER HOISTING WITH BELT STOP: gives the hoisting degree of the winder and
consequently the inclination compared to the belt

− DOUGH WINDER UP: :

− SLOW DOWN THE BELT TO WIND THE DOUGH: indicates the time between the exit

of the beginning of dough from the safety grid (photocell) and the moment when the
dough slow down to allow a correct winding on rolling pin. The last sheeting is
concerned by this adjustment

− FIRST DOUGH WINDING DONE, LOWERS: gives time used by the winder to start
lowering after the dough has done the first rolling on the pin.

− DURATION OF WINDER LOWERING: allows to adjust the opening movement of dough
winder durino lowering phase.

− DOUGH FULLY ROLLED: time used to roll the dough completely on the rolling pin.

AUTOMATIC DOUGH SHEETER

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− DOUGH POSITION TO CUT DOUGH HEAD: allows to adjust manually the dough cut
on the head. Working on this time it is possible to decide how long time it is necessary
to stop the belt after the dough started to pass in front of the photocell, allowing the user
to cut the dough on the most comfortable position.

− DOUGH POSITION TO CUT DOUGH TAIL: the same as above, with difference on belt
stop signal activated when the dough tail is passing in front of the photocell.

− END CUTTING CYCLE SLOW RETARD: This option concerns all the models with
cutting device. It is possible to adjust the time necessary to ch’ange from an usual
sheeting speed to a very defined cutting speed.

− END CUTTING CYCLE SLOW TIME: always concerning the sheeters with cutting
device and allows to decide the quantity of dough coming our of cutting rollers.

− END FINE CUTTING CYCLE: allows to adjust the complete dough exit time from cutting
rollers at the end of cycle.

− WINDING END CYCLE IN MANUAL-DOUGH POSITIONNING: adjusts the quantity of
dough coming out of the safety grid at the end of last sheeting. This time is necessary to
user to lay on the dough the rolling pin and start rolling. To make the belt restart it is
necessary to press back the START BUTTON

− WINDING END CYCLE IN MANUAL IN DELAY:it is the same processus as previously
described, the difference is that after START, the belts don’t begin immediately to run,
giving the user time to position the dough and to wind it.

− END CYCLE WINDING DOUGH: as a matter of fact the position of rolling pin is upto the
user on manual winding, for a complete winding it is possible to decide how long the
belts have to run after the dough is come out of the grids.

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DOUBLE PROGRAM:

with this double program (12B fig.3) it is possible to link 2 different programs in
cascade. The first video is as per fig. 17

Fig. 17

The first step requires insertion of 2 programs 79 and 80 through a dialog window
aloowing to digit the number of a program even not existing; it is necessary to know
previously the programs to be inserted. The key 78 allows the activation for option of
double program which remains actived until the comand is unactivated. The key 81
allows to return back to the main video loading the 2 programs. It is possible to see
that under the indication of flour presence, the numbers of the 2 programs will appear
as confirmation of the oepration. Now it is possible to start working pressing on 1 of the
two green buttons (14,15, illustrated drwg chap.2.1 Technical descrition).
If it is necessary to modify the program, it is possible to enter in settings through menu
of selection and to modify the paramters.

To close the option of double program, it is necessary to come back to selction video
(fig.17 and disactivate the comand through button OFF

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2

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AUTOMATIC FLOUR DUSTER

Fig. 17

The working of the automatic flour duster is simply controlled by a two positions switch and by the
control panel. It is important to keep in mind that this function works only if the button of flour
distribution is on START position. Moreover, its working has to be driven through the control panel,
both for the manual and the automatic operation. In case one of the two switches is not inserted
the flour distribution will not work.

OPTIONAL FLOUR DUSTER :

The flour duster is operated directly through the key 1 which allow to pass from automatic working
to manual working. In order to know if the key 1 is set on +/- or on 4VEL section it is necessary
only to check which red light is on corresponding to one of these functions. If light 7 is ON that
means the flour duster is in +/- function; if light 8 is ON that means 4VEL device is activated; to
change from one function to the other it is necessary only to press once on the key 1.

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