Ericsson DUAL FORMAT MDR Installation Manual

DUAL FORMAT MDR



MOBILE RADIO

LBI-38839B

Installation Manual

ericssonz

This manual is published by

Ericsson Inc

., without any warranty. Improvements and changes to this manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by

Ericsson Inc

., at any time and without notice. Such changes will be incorporated into new editions of this manual. No p art of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of

Ericsson Inc

.

NOTICE!

This manual co vers Ericsso n an d Gen er a l El e ct r i c pr oducts manufactured and

sold by Ericsson Inc.

NOTICE!

Repairs to this equipment should be made only by an authorized service technician or facility designated by the supplier. Any repairs, alterations or substitution of recommended parts made by the user to this equipment not approved by the manufacturer could void the user’s authority to operate the equipment in addition to the manufacturer’s warranty.

The software contained in this device is copyrighted by Ericsson Inc. Unpublished rights are reserved under the copyright laws of the United States.

NOTICE!

2

OPTION INTERCONNECTION DIAGRAM

27

TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . 5

UNPACKING AND CHECKING EQUIPMENT . . . . . . . . . 5

PLANNING THE INSTALLATION . . . . . . . . . . . . . . . . 6

EQUIPMENT REQUIRED . . . . . . . . . . . . . . . . . . 8

INSTALLATION IN VEHICLES POWERED BY

LIQUEFIED (LP) GAS . . . . . . . . . . . . . . . . . . 9

MOUNTING LOCATION . . . . . . . . . . . . . . . . . . . 9

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 10

RUNNING CABLES . . . . . . . . . . . . . . . . . . . . . 10

MOUNTING THE RADIO . . . . . . . . . . . . . . . . . . 13

POSITIVE LATCH HANDSET HOLDER WITH

SWIVEL (KRY 105 044) . . . . . . . . . . . . . . . . . 14

HANDSET . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

OPTION INSTALLATION . . . . . . . . . . . . . . . . . . . . 17

ANTENNA - OPTION PMAN1L . . . . . . . . . . . . . . . 17

OPTION CABLE KIT - OPTION PMCD7Z . . . . . . . . . 18

POWER CABLE - OPTION PMCD9A . . . . . . . . . . 20

NOISE SUPPRESSION KIT - OPTION PMPD1A . . . . . . 20

ALARM (HORN) RELAY KIT - OPTION PMSU1C . . . . 20

TALK-AROUND KIT - OPTION PMTA1B . . . . . . . . . 21

EXTERNAL SPEAKER KIT - OPTION PMZM1K . . . . 22

HANDSET EXTENSION CABLE KIT -

OPTION PMZM5V . . . . . . . . . . . . . . . . . . . . 23

OPTION INTERCONNECTION DIAGRAMS . . . . . . . . . . 24

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4

25

INTRODUCTION

This manual contains installation instructions for the Dual Format MDR Mobile Radio and asso ciated a ccessorie s. These instruc tions co ver the m ountin g and cabling of the radio; interconnection and wiring diagrams are provided at the back of the manual for reference. Before installation, the radio should be programmed using an IBM compatible personal computer and the following items:

Serial Programming Interface Module Kit TQ3370

Programming Cable TQ3371

Dual Format MDR Programming Software TQ3364

or

Dual Format MDR Programming Software (GE-MARC only) TQ3346

Refer to programming manual TQ3346 (included with TQ3364).

UNPACKING AND CHECKING EQUIPMENT

When ready for installation, carefully unpack the radio a nd identify each item in the shipping container as listed below. If damage has occurred to the equipment during shipment, file a claim with the carrier immediately. The available options for the Dual Format MDR Mobile Radio series are covered in Table 1.

❑

Dual Format MDR Mobile Radio

❑

Handset 344A3783P2

❑

Handset cable (coiled), 6 feet stretched 19B802397P1

❑

Handset holder KRY 105 044

❑

Power cable, 9 fe et 19B801358P18

❑

Mounting bracket kit 19A138051G11

❑

Operator’s Manual LBI-38838

❑

Installation Manual LBI-38839

5

Option Description Part Number

PMAN1L 800 MHz roof mount antenna with TNC

connector

19B209568P5

PMCC1H Handset extension cable (no coil), 18 feet,

requires opti on PMCN1A

19B801636P1

PMCC3S Handset cab le ( c oi le d ) , 6 fe e t s tr e t c he d 19D901619P4 PMCC9M External speaker cable, 18 inches 19A149590P8 PMCD1W External speaker cable, 16 feet, requires option

PMZM1K

19A149590P10

PMCD7Z External option cable, 2 feet 19C851585P18 PMCD9A Power cable, 18 feet 19B801358P17 PMCN1A In line connector 19A705839P 1 PMLS1F Speaker, MI L - ST D - 81 0C & D, 5" x 5" ,

requires options PMCD7Z & PMCC9M

19A149590P1

PMPD1A Noise supression ki t 19A148539 G1 PMSU1C Alarm (horn) relay kit, requires option

PMCD7Z

19A705499P1

PMTA1B Talk-around kit 344A3803G 2 PMZM1K External speaker kit, require s option PMCD7Z,

includes options PMLS1F and PMCC9M

PMZM5V Handset extension cable kit, includes options

PMCC3S, PMCC1H and PMCN1A (2)

Table 1 - MDR Optional Accessories

PLANNING THE INSTALLATION

Before starting, plan the radio installation carefully so that it will be:

••

safe for the operator an d passengers.

••

convenient for the operato r to use .

••

neat.

••

protected from water damage.

••

easy to service.

••

out of the way of auto mechanics.

••

out of the way of passengers.

6

HANDSET EXTENSION CABLE KIT - OPTION PMZM5V

The handset extension cable kit option allows the Dual Format MDR Mobile Radio to be mounted further away from the handset. This option includes two in line connectors (option PMCN1A), a handset extension cable (option PMCC1H) and a handset cable (option PMCC3S). The in line connectors connect to each end of the handset extension cable. One in line connector then connects to the standard handset cable and the other then connects to the handset cable included with this kit. This new handset cable then plugs into the handset.

23

Interference with Vehicular Electronics - Electronic fuel injection systems, electronic anti-skid braking systems, electronic cruise control systems, etc., are typical of the types of electronic devices which may be prone to malfunction due to the lack of protection from radio frequency energy present when transmitting. If the vehicle contains such equipment, consult the dealer for the make of vehicle and enlist his aid in determining if such electronic circuits will perform normally when the radio is transmitting.

WARNING

It is suggested that the radio be insta lled by one of the many Authorized Service Centers located throughout the United States. These experienced service centers can provid e a prop er ra dio inst alla tion a nd make any f inal ad justm ents that ma y be needed.

Figure 1 - Dual Format MDR Mobile Radio Compon ents and Mounting

Hardware

7

Be careful to avoid damaging some vital part (fuel tank, transmission housing, etc.) of the vehicle when drilling mounting holes. Always check to see how far the mounting screws will extend below the mounting surface before installing.

CAUTION

If pilot holes must be drilled, remove all metal shavings from drilling holes before installing screws.

CAUTION

Radio installations in vehicles powered by liquefied petroleum gas must conform to the following requirements.

WARNING

EQUIPMENT REQUIRED

The equipment required for installing the Dual Format MDR Mobile Radio is

listed below:

•• Electric drill for drilling mounting holes.

•• Drills and circle cutters as follows:

•• No. 31 (1/8-inch) drill for No. 8 self-tapping screws.

•• No. 27 (9/64-inch) drill for No. 10 self-tapping screws.

•• 5/8-inch drill or circle cutter for power cable.

•• 3/4-inch circle cutter, hol e s aw or so ck et pu nc h fo r antenna

(optional).

•• Phillips and flat-blade screwdrivers, and 1/4-inch and 5/16-inch

hex-head drivers for mounting screws.

•• No. 15 Torx® driver (ST0606).

•• No. 15 Torx® tamper-proof driver (ST0618) if latch security

screw (supplied in hardware kit) is used.

•• No. 25 Torx® driver (ST0610).

•• POZIDRIV® driver for mounting screws.

Torx® is a registered trademark of CAMCAR Division TEXTRON. Inc. POZIDRIV® is a registered trademark of Phillips International company.

8

The relay contact make/break current and voltage rating is 30 amps at 16 volts.

(1) Relay (19A149299P1) (1) Fuse holder (1) Fuse, 1 amp, 250 volt 4 feet red wire, AWG #1 8 wi t h Rin g To ng ue Terminal for 3/8 stu d 6 feet black wire, AW G #18 with Molex #39-00-0060 ter minal (5) Insulated 1/4 inch spade tab receptacles (1) Ring Tongue Ter min al fo r 3/8 inch stu d (1) #8 x 3/4 long Type A sheet metal screw (1) Nut Plate for #8 screw

1. Install the option cable kit - option PMCD7Z in the radio.

2. Fasten the relay in the desired location, close to the voltage source, using one #8 x 3/4 inch self-tapping screw.

3. Crimp an insulated 1/4 inch spade tab receptacle to one end of the #18 red wire. Connect the receptacle to relay lug #86. Cut the re d lea d so the f use a ssembly is close to the voltage source. Install the fuse holder. Attach the other end of the fuse lead to the voltage source with appropriate hardware. See Figure 11.

4. Insert the black wire with the Molex terminal into pin 13 of the option connector housing supplied with the option cable. Plug the connector into the option cable.

5. Crimp an insulated 1/4 inch spade tab receptacle to the other end of the black wire. Connect the receptacle to relay lug #85.

6. Connect the horn or light circuit to lugs #30 and #87 (not 87a) using the insulated 1/4 inch spade tab receptacles.

TALK-AROUND KIT - OPTION PMTA1B

Refer to the talk-around kit option installation manual that is included with this

option.

21

Figure 2 - Typical Hump Or Dash Mount

For passenger safety, mount the radio securely so that the unit will not break loose in the event of a collision. This is especially important in station wagons, vans and similar type installations where a loose radio could be extre me l y da ng erous to the vehic le occupants.

WARNING

INSTALLATION IN VEHICLES POWERED BY LIQUEFIED (LP) GAS

Radio installation in vehicles powered by liquefied petroleum gas with the LP-gas container in the trunk or other sealed-off space within the interior of the vehicle must conform to the National Fire Protection Association Standard NFPA 58 which requires that:

•• Space containing radio equipment shall be isolated by a seal from the

space containing the LP-gas container and its fittings.

•• Outside filling connections shall be used for the LP-gas container.

•• The LP-gas container space shall be vented to the outside of the vehicle.

MOUNTING LOCATION

9

INSTALLATION

RUNNING CABLES

To assure the feasibility of the planned cable routings. it is suggested that the cables be run before mounting the radio. Be sure to leave some slack in each cable going to the radio so that the radio may be pulled out for servicing with th e power applied and antenna attached.

Try to route the cables away from locations where they will be exposed to heat (exhaust pipes, mufflers, tailpipes. etc.), battery acid, sharp edges, or mechanical damage or where they will be a nuisance to automobile mechanics. the driver, or passengers. Keep wirin g a way fr om ele ctr on ic computer modu les. Oth er e lectronic modules and ignition circuits to help prevent interference to these components and radio equip ment.

In addition. try to utilize existing holes in the fire wall and trunk wall and the channels above or beneath the doors. Also, channels through door and window columns that are convenient for running cables may be used, unless planning to install rigid or flexible conduit in which to run the cables.

Power And Ignition Cable

The power cable consists of a red lead, an orange lead, a black lead, a 3 pin systems plug. and a set of fuses and fuse holders to be installed as indicated in Figure

3.

To install the power cable, drill a 5/8 inch hole in the firewall for the cable run and insert the rubber grommet. Starting with the plug end of the cable at the location of the radio, run the three cable leads through the hole. Secure the cable at several locations within the engine compartment.

To install the fuses:

1. Cut off 12 to 18 inches from the red and orange wires.

2. Strip back the insulation approximately 3/8 of an inch on each end of the wires.

3. Lubricate the wire tips with liquid soap to insert the wires into the fuse holders.

Pull the wire ends through the small opening at the end of each fuse holder

section and crimp a fuse connector to each wire.

10

19

Figure 3 - Power Cable

4. Push the prepared fuse connectors into each section of the fuse holders. Place the fuse into a fuse holder section until it seats within the connector. Connect the fuse holder sections to insure a tight fit and connection.

11

NOTE

In some installations an additional noise suppression filter such as Ericsson option PMPD1A (19A148539G1) may be needed for satisfactory perfor mance.

NOTE

With some accessory points, the voltage only drops when the ignition switch is in the START position. A connection point should be used where the voltage is completely off when the ignition switch is in the START position.

Certain problems may be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle, where these lines may have large filter capacitors or a leakage path present.

If the radio does not turn off within a reasonable amount of time after the ignition is turned off, first try a different accessory or ignition sense pick up point in the vehicle. Many vehicles have more than one circuit that is switched by the ignition switch, and one may be available that does not have large filter capacitors or a leakage path present.

If a different pickup po int cannot be found, the n add a 470-ohm 1-w att resistor from the ignition sense pick point to ground. This will discharge the capacitor(s) or reduce the leakage voltage to a low value. Current drain through this resistor will be minimal (less than 0.03A) when the ignition is switched on.

CAUTION

Connect the orange fused lead to the positive (+) battery terminal, and black to the negative (-) battery terminal. Always locate the fuse as close to the battery as possible.

Connect the red fused lead to the ignition on" sense point (preferably an "Accessory" point on the fuse panel that is switched on when the ignition switch is in the accessory position and in the "run" p osition). Locate the fuse as close as possible to the accessory point.

12

Figure 8 - Dual Format MDR Mobile Radio With Handset And Cable

HANDSET

The handset connects to the Dual Format MDR Mobile Radio using the standard handset cable. Inset the modular plug on the handset cable into the modular jack at the end of the handset. The retaining tab on the plug should snap into place providing a secure connection. To remove the press the retaining tab and pill lightly. The opposite end of the handset cable has a connector which plugs into the receptacle on the front of the radio. Insert the plug and secure it in place using a flat blade screwdriver to tighten the plug’s two screws.

ANTENNA-OPTION PMAN1L

Installation instructions for the antenna are packaged with the antenna. The antenna must be installed in accordance with good engineering practice for opti- mum results.

17

Figure 4 - Mounting Dimensions

Coil any surplus cables and secure them out of the way with the retaining strap provided. Be sure to leave some slack in the cables going to the radio so that it may be pulled out for servicing with power applied.

MOUNTING THE RADIO

Use the supplied mounting bracket as a template to locate the positions for each of the drill holes. Mount the radio as shown in Figure 5. Be sure to leave enough room at the rear of the radio for the cable connections.

13

Figure 5 - Mounting Bracket Installation

POSITIVE LATCH HANDSET HOLDER WITH SWIVEL (KRY 105 044)

Mount the handset holder in a location convenient to the operator where it will not interfere with the safe operation of the vehicle or be a hazard to the vehicle passengers. The positive latch handset holder is design ed to be mounted in any position using the adjustable mount. The positive latch mechanism prevents the handset fro m being easily dislodged . The handset holde r and the included mount ing hardware are s ho wn i n Fi gu re 6.

14

If mounting on a sur face covered with carpet, punch h oles with a small punch then make a small slit in the carpet, insert a short piece of metal tubing and drill through the tubing.

Use the following procedure to mount the handset holder:

1. Use the hanger as a template to mark the screw locations and drill the small pilot holes.

2. Use the four #8-18 x 3/4" or #8-18 x 1-1/2 self-tapping screws (items 2 in Figure 6) to mount the holder.

If mounting to a plastic or thin metal surface or using existing holes, use the sheet nuts (item 3 in Figure 6) on the un derside of the holes. Drill a larger hole to permit the screws to turn freely when using these sheet nuts.

15

Figure 6 - Handset Holder And Mounting Hardware

NOTE

If mounting on a sur face covered with carpet, punch h oles with a small punch then make a small slit in the carpet, insert a short piece of metal tubing and drill through the tubing.

Use the following procedure to mount the handset holder:

1. Use the hanger as a template to mark the screw locations and drill the small pilot holes.

2. Use the four #8-18 x 3/4" or #8-18 x 1-1/2 self-tapping screws (items 2 in Figure 6) to mount the holder.

NOTE

If mounting to a plastic or thin metal surface or using existing holes, use the sheet nuts (item 3 in Figure 6) on the un derside of the holes. Drill a larger hole to permit the screws to turn freely when using these sheet nuts.

15

3. Loosen the large knurl nut (item 5 in Figure 7) on the underside of the holder to position the holder to a comfortable position.

4. Tighten the knurl nut when the handset and holder are in the correct position.

NOTE

The positive latch handset holder may be installed as a swivel unit or as a low profile unit. To convert to the low profile unit refer to Figure 7 and perform the st e ps below.

1. Loosen the knurl nut (item 5) and remove the holder. Remove th e screw and washer (item 2) in the bottom of the base (item 3) holding the swivel ball stud (item 4). Remove the knurl nut from the swivel ball stud.

2. Insert the nut (item 6) into the recess on the retainer washer (item 7) and then place the retainer washer inside the knurl nut. Fasten the retainer washer and knurl nut to the base with the screw and washer removed in Step 1 above. Attach the holder to the base with the knurl nut.

Figure 7 - Handset Holder Base Breakdown

16

Coil any surplus cables and secure them out of the way with the retaining strap provided. Be sure to leave some slack in the cables going to the radio so that it may be pulled out for servicing with power applied.

MOUNTING THE RADIO

Use the supplied mounting bracket as a template to locate the positions for each of the drill holes. Mount the radio as shown in Figure 5. Be sure to leave enough room at the rear of the radio for the cable connections.

13

Figure 8 - Dual Format MDR Mobile Radio With Handset And Cable

HANDSET

The handset connects to the Dual Format MDR Mobile Radio using the standard handset cable. Inset the modular plug on the handset cable into the modular jack at the end of the handset. The retaining tab on the plug should snap into place providing a secure connection. To remove the press the retaining tab and pill lightly. The opposite end of the handset cable has a connector which plugs into the receptacle on the front of the radio. Insert the plug and secure it in place using a flat blade screwdriver to tighten the plug’s two screws.

OPTION INSTALLATION

ANTENNA-OPTION PMAN1L

Installation instructions for the antenna are packaged with the antenna. The antenna must be installed in accordance with good engineering practice for optimum results.

17

A permanent mount type of antenna should be located in the center of the roof or center of rear deck . Glass mo un ted antenn as sho uld be kept as high as po ssible in the top center of the rear window. Some states have laws restricting vision obstructing items from the windows. Be familiar with local laws before installing glass mount antennas.

Try to route the cable away from locations where it will be exposed to heat, sharp edges or mechanical damage, and where it will be out of the way of the driver, passengers or vehicles mechanics. Wherever possible, existing holes in the trunkwall, and the channels above or beneath do ors and window columns should be utilized.

Avoid routing the antenna cable near any electronic modules or along side any vehicle wiring.

Connect the antenna cable to the TNC connector on the radio being care ful not to twist the cable.

OPTION CABLE KIT - OPTION PMCD7Z

The option cable kit brings all option connections from the System Board through the back of the radio to the outside. This cable is required with all e xternal options. Supplied with the option cable is the empty connector housing which plugs into P2 of the option cable. Pins supplied on the ends of the wires of each option (Molex #39-00-0060) are inserted into this connector housin g. Refer to the interconnection diagrams at the back of this manual. See Figure 9 for pin locations. Table 2 lists wire connections and functions.

1. Remove the bottom cover of the radio by removing the four bottom cover

retaining screws. This also releases the top cover.

2. Remove the rubber plug from the option access opening in the rear of the radio

adjacent to the power cable. Refer to Figure 3.

3. Plug the option cable into J905 on the System Board and push the strain relief

on the cable into the slotted option access opening. Refer to Figure 10.

4. Replace the covers and the four bottom retaining screws.

Option cable 19C851585G14 has been replaced with 19C851585G18. The G18 is a direct replacement and provides a data interface.

NOTE

18

4. Push the prepared fuse connectors into each section of the fuse holders. Place the fuse into a fuse holder section until it seats within the connector. Connect the fuse holder sections to insure a tight fit and connection.

11

Figure 9- Optio n Cable Pin Loc at io ns

Figure 10 - Bottom View (Cover Removed)

19

GROUP 14

P1 & P2

FUNCTION GROUP 18

P1 & P2

1A- 1 2 SPEAKER LO 2 3 SPEAKER HI 3 4 MIC HI 4 5SW A+ 5 6

SERIAL REQUEST (GE STAR) 6

7

PTT 7

8

CG DISABLE 8

9 SW SPEAKER HI 9

10

AUDIO MUTE 10 11 VOLUME-SQUELCH HI 11 12 MIC LO 12 13

RELAY 13

14 SPARE 14

DISPLAY SERIAL 15 KEYPAD SERIAL 16

Table 2 - Optio n Cable Connecti o ns

POWER CABLE - OPTION PMCD9A

Refer to the power and ignition cable installation to install this optional power

cord.

NOISE SUPPRESSION KIT - OPTION PMPD1A

Refer to the noise suppression kit option installation manual that is included

with this option and the interconnection diagrams at the back of this manual.

ALARM (HORN) RELAY KIT - OPTION PMSUIC

Requires the use of option cable kit - option PMCC3N. The alarm relay kit

option consists of the following items:

20

For passenger safety, mount the radio securely so that the unit will not break loose in the event of a collision. This is especially important in station wagons, vans and similar type installations where a loose radio could be extre me l y da ng erous to the vehic le occupants.

INSTALLATION IN VEHICLES POWERED BY LIQUEFIED (LP) GAS

Radio installation in vehicles powered by liquefied petroleum gas with the LP-gas container in the trunk or other sealed-off space within the interior of the vehicle must conform to the National Fire Protection Association Standard NFPA 58 which requires that:

•• Space containing radio equipment shall be isolated by a seal from the

space containing the LP-gas container and its fittings.

•• Outside filling connections shall be used for the LP-gas container.

•• The LP-gas container space shall be vented to the outside of the vehicle.

MOUNTING LOCATION

9