ERICO Standard Bar Threader User Manual

Standard Bar Threader
Instruction Manual
Table of Contents
Shipping Crate ............................................................................ 3
Electrical ...................................................................................... 4
Center Rings ............................................................................... 5
Add Oil ........................................................................................ 6
Change Control Key .................................................................. 7
Change Chasers and Holders ........................................... 8 – 12
Change Control Block ..................................................... 13 – 14
Threading Operation ...................................................... 15 – 16
Checking Threads and Bar End Engagement ....................... 17
Maintenance ............................................................................ 18
Troubleshooting ...................................................................... 19
Operator Reference Chart ...................................................... 19
WARNING
1. ERICO products shall be installed and used only as indicated in ERICO product instruction sheets and training materials. Instruction sheets are available at www.erico.com and from your ERICO customer service representative.
2. ERICO products must never be used for a purpose other than the purpose for which they were designed or in a manner that exceeds specified load ratings.
3. All instructions must be completely followed to ensure proper and safe installation and performance.
4. Improper installation, misuse, misapplication or other failure to completely follow ERICO’s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death.
The customer is responsible for:
a. Conformance to all governing codes.
b. The integrity of structures to which the products are attached, including their capability of safely accepting the loads imposed, as evaluated by a qualified engineer.
c. Using appropriate industry standard hardware as noted above.
SAFETY INSTRUCTIONS:
All governing codes and regulations and those required by the job site must be observed. Always use appropriate safety equipment such as eye protection, hard hat, and gloves as appropriate to the application.
2
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Shipping Crate
21
The Standard Bar Threader will be shipped in a crate like the one shown above.
To open, remove the three bolts on either side of the door.
43
Remove the ramp located at the inside top of the crate and place at the base of the crate.
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Roll out the Standard Bar Threader. Please note when putting the Standard Bar Threader back into the crate, the stationary wheels go in first.
3
Electrical
1
The bar threader requires 220-240 volt, 3 phase power. A four-pronged locking plug (as shown) is standard.
2
After connecting the power be sure the head of the bar threader is rotating in the direction indicated by the arrow on the hood. If it is not rotating in the correct direction, switch any two of the power leads in the plug.
4
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Center Rings
1
Adjust table height, with built-in jack, to match the elevation of the bar.
2
To obtain the best centering of the rebar into the threading machine, the best fitting set of center rings should be used. We offer two or three different size sets per bar. To make sure you are using the correct set, slide one of the center rings over the bar ends to be threaded to determine which one slides on easily with the least amount of slop. Each center ring is stamped with the bar size it is to be used with in millimeters.
The bar threader will ship set up to run the largest bar size you will be threading.
5
When threading a #14 (43 mm) or #18 (57 mm) bar, the adaptor ring must be removed. This is done in the same way you remove the center ring. See the previous step.
43
To change centers to a different bar size or to go with a set that fits the bar better, push in the release ring and pull out the existing center. Put in the new center and lock it in place by letting loose of the release ring.
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5
Add Oil
21
Prior to threading, the oil must be added. Pour the oil into the chip funnel and it will flow into the oil reservoir. Only part #ELOIL oil should be used.
The reservoir is properly filled when the oil is just below the chip drawer sliding brackets.
6
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