Development and production of all devices of the MED series according to the
European Medical Device Directive 93/42/EWG. They thus show the CE marking and
the number of the notified body.
This owner's manual has been created with great care. Please inform us of any detail that does not correspond to your
training tool to allow for the quickest possible remedy of any possible discrepancy.
This document is protected by copyright. All rights originating from this, particularly the right of copying, duplication,
distribution as well as translation and reprint, even copies in extract, are reserved. No part of this manual may be
reproduced, manifold or distributed for any kind of purposes or in any kind of form, by any means, (print, photocopy,
microfilm, or any other information-saving mechanisms) without prior written permission given by the company ERGOFIT GmbH & Co. KG.
Trademark:
ERGO-FIT and the ERGO-FIT Logo are registered trademarks of ERGO-FIT GmbH & Co. KG. All other trademarks
mentioned or shown in the following text are trademarks of the respective owners and are recognised as protected.
Technical and optical modifications as well as misprints reserved.
Version: POWER LINE 4000-20131101-en
Printed in Germany
Dear customer,
We are glad that you have decided to purchase an ERGO-FIT training tool. You are
now the owner of a sophisticated and exclusive training system that combines highest
technical standards with practice oriented ease of use.
This owner’s manual contains information on multiple gym machines. For this reason,
you will find explanations that do not apply to your training machine.
You will find important information on the operation and use of your training machine
in this owner’s manual. We recommend that you read this owner’s manual carefully
before training in order to become familiar with your training device quickly and to
understand its correct and safe use.
Should you have any questions that are not answered in this manual, please contact
us. The ERGO-FIT team is always there for you!
POWER LINE 4000
Table of contents
1 General information ................................................................................... 1
2 Safety information ..................................................................................... 5
3 Short manual ............................................................................................. 11
4 Destination of the product ......................................................................... 13
5 Transport and setup .................................................................................. 21
6 Start up ...................................................................................................... 41
7 Training ..................................................................................................... 45
ERGO-FIT’s POWER LINE 4000 range consists of strength training machines
designed for building up all relevant muscle groups. ERGO-FIT strength training
machines offer you the best training options, regardless of your age, gender, or fitness
level.
Among others, the eccentric technique, integrated beverage holders, and the
concentration on functional aspects are highlights of the whole product line. In addition,
it is the ease of use and the customisation that demonstrate ERGO-FIT’s focus: A high
technical standard, optimal training possibilities and precise training control, combined
with customer-friendly ease of use.
However, technology alone is not all that is required to develop outstanding training
machines. They also need to meet biomechanical and sports medical requirements.
Priority is given to the human being. Thus, a sophisticated training and testing system
can only be developed by combining technical electronic expertise with the latest
advances in sports medicine and coaching science. ERGO-FIT clearly met this
target.
Our POWER LINE 4000/4000 S is especially designed for fitness purposes, whereas POWER LINE 4000 MED/4000 S MED is designed to meet medical targets.
The lifetime of the equipment is 6 years.
EN 957-2: 7.2 b) Please note that the exercise machine may only be used in areas
where access and supervision are controlled by the owner. The extent of this
supervision depends on the users, i.e. degree of reliability, age, experience etc.
Advantages and benefits
Regular training on these machines prevents malpositions from day-to-day life,
associated arthrosis of the spinal column as well as muscle tension, and will increase
personal performance even at an advanced age. Your workout machine represents an
indispensable tool in injury prevention and rehabilitation. You will feel fit, more powerful,
more attractive, and more balanced.
This manual provides you with helpful information, regardless of if you are already
familiar or have no experience with ERGO-FIT training machines.
It is structured in a way that you can find the desired information in the table of contents
easily and thematically. In addition, a short manual has been produced.
However, if you belong to this user group and wish to read the short manual only, you
should review the safety information first.
This manual will give you many hints and tips, which will familiarise you with your
workout machine’s features and allow you to become an experienced user very
quickly.
You should always keep this manual easily accessible. This saves you from
unnecessary and time-consuming queries and enables you to rapidly fix any possible
error.
1.3 Scope of delivery
Please check if the delivery is complete and inform our sales department immediately
of any missing parts (phone: 06331/2461-25).
Please ensure that the following parts are included in your delivery:
1. The correct model (series) of training machine
2. Hard copy of the manual or digital version on CD ROM
3. Handle and weights not included
1.4 Service
Our service comprises problem analysis, technical support, spare parts service and
information services.
In case of technical questions and service orders, please call us at:
Head office: Phone: (+49) 06331/2461-0
Fax: (+49) 06331/2461-55
Service and spare parts: Phone: (+49) 06331/2461-20, -22, -23, -27, -29 or -45
Before starting to use your new ERGO-FIT equipment, please read the following
chapter carefully and observe all safety regulations.
Please keep this manual in a safe place in order to provide it to future owners if you
sell your training machine.
For evidence of ownership, please fill in the following data:
Model/product line __________________________________
Serial number __________________________________
Date of purchase __________________________________
You will also need these data in case of guarantee claims.
The following symbols designate important information:
Caution
Danger!
Hint!
It is absolutely necessary to observe this warning in order to
avert any danger to your life or health..
It is absolutely necessary to observe this warning in order to
avoid any material damage.
Important information and hints are displayed here to improve
operations.
2.1 What you need to know when using your training
machine
⊗Please read the owner’s manual carefully before using your new ERGO-FIT
exercise machine.
⊗ Familiarise yourself with the machine before you start it.
⊗ Only use the machine after a proper function test (see chapter 6.3 for more
information). For your own safety and before every use, please check the
machine for damage (loose screws, worn parts, cords etc). If the machine is
damaged, do not use it before it is repaired.
⊗In order to reduce any risk during training, please put on sportswear and the
⊗In case of nausea, dizziness, pain in the chest, limbs, joints or muscles, you
should stop the training immediately and see a doctor.
⊗In case you have a cardiac pace maker or are affected, suffer from joint or
spinal column arthrosis or orthopaedic injuries, or if you have a health condition,
please consult your doctor before using the training machine. If this is the case,
you should discuss the training program with him.
⊗Do not hold your breath during training, as this causes a reduced blood flow to
and from the brain and an increase in blood pressure. When muscle training, it
is important to breathe out during strain (i.e. the phase when the weight is lifted)
ant to breathe in during relaxation (i.e. when the weight is lowered).
⊗Your training machine is not a toy! Never leave children unattended with the
machine. Children cannot always assess possible danger. Parents or other
supervisors should always be aware of their responsibility because children’s
natural play instinct and eagerness to experiment may produce situations and
behaviour the training machine is not designed for.
⊗The machine may be used after instruction of a supervisor only. The machine
must not be used without the presence of a supervisor.
⊗Make sure that persons who stand close to the machine are not hit by moving
parts.
EN 957-2: 7.2 c) If the exercise machine is featured as described in 5.4.1.3.2 (snapon
weights without cover), the user should always be able to see the machine during
workout. The user always needs to see the snap-on weights to avoid any danger to
others.
⊗If you are lying or sitting on a towel, please make sure that it does not come in
contact with spinning or running parts of the machines.
⊗When adjusting the height of the seat, backrest or footrest, please make sure to
retighten the fasteners after individual adjustment of the optimal position.
Otherwise, there is a risk of injury.
⊗Do not put your hands between the snap-on weights. Otherwise, there is a risk
of injury.
⊗Only use the included dowel pins for adjusting the weights. Make sure to insert
the dowel pins completely into the borings of the snap-on weights.
⊗Warm up thoroughly before training. Start the training slowly and gradually
increase the intensity until you reach the desired strain degree within your range
of control.
⊗Never start power training with the maximum strain. Increase its intensity slowly
with light weights to get used to the right motion sequence and familiarise your
body to the unaccustomed strain. If you set the strain too high in the beginning,
you might injure or damage your musculoskeletal system.
⊗Note that physical fatigue reduces coordination and increases the risk of
⊗Only use the machine for the purposes it is designed for. If you use the ERGOFIT
machine improperly, you will be charged for all damages resulting from this. Any
guarantee claim will be excluded!
⊗Never use the machine in any other way than for those purposes described in
this manual. Improper use can damage the machine and be hazardous to your
health.
⊗ Caution! There is a risk of injury if moving parts are used improperly.
⊗ You should never exercise on a damaged machine.
⊗ When exercising, you should never try to exceed your current performance
level. This can seriously damage your health.
⊗ Always connect the machine to the power supply before using it.
⊗ You should never prop up your body on the machine and make improper
movements.
A summary of the most important safety information can be found in Appendix A of this
manual. You should remove this summary and display it near the machine where it is
clearly visible. All users of the machine must be informed of the dangers and safety
regulations. The manufacturer will not be liable for personal injury or material
damage.
After delivery of your power machine, please check first if the serial number (see type
label) is identical with the one indicated on the delivery note and if all components
listed in chapter 1.3 (“Scope of delivery”) are included in the delivery.
Only start your workout after performing a proper function test (see Chapter 6.5 for
more information). Sit on the machine after this test and set your individual training
weight. Seat areas (seat pads etc.) or restraints (foot roller etc.) may be adjusted
easily with the pneumatic spring or snap-in mechanism.
⊗Pneumatic spring mechanism: Lift the adjustment lever. The integrated
pneumatic spring will automatically lift the seat area or restraint. To lower the
seat or the restraint, loosen the adjustment lever and push the seat downwards
into the desired position with the help of your body weight. To lock the seat or
restraint at the desired height, bring the adjustment lever back to its initial
position.
Depending on the user weight the pneumatic spring will go down up to 120mm. This
might affect the position number reading. After you have set the pad or the stabilizer
as described above, rise from the machine so your body weight does not impact the
pad or stabilizer. Now you can read the position number.
⊗Snap-in mechanism: Pull the dowel pin out of the punched matrix. Pull the seat
area or restraint up or down. To lock the seat area or restraint at the desired
height, let the dowel pin snap-in again.
Note that the seat is a standard seat. This means that every adjustable seat has the
same snap-in positions. On some exercise machines, not all snap-in positions may be
usable.
Exercise machines with eccentric technique (e.g. LEG EXTENSION 4000) are
equipped with adjustable strain levers. Pull out the dowel pin and adjust the strain as
desired.
During training make sure to use the following exercise technique: Breathe out during
the strain sequence and breathe in during the relaxing sequence. The motions should
be carried out slowly. Avoid jerky movements. If you want to stop the workout, control
the downward motion of the weights. The exercise is finished only when the training
weight is resting.
This owner’s manual contains information on multiple gym machines.
There may be variations in detail according to the type of machine!
The machines of this series are stationary exercise machines primarily designed to
improve strength abilities in terms of muscle building or strength endurance. They are
specially designed for fitness purposes. The mechanical layout allows for low-impact
training as the motion direction is set, withdrawal movements are reduced and muscles
are targetted. The machines meet almost all strain demands as each of the weight
plates can be snapped in individually. Different models, whose intended purpose is
described in the following section, have been designed to tailor training to individual
needs
.
4.1 Back muscles
4.1.1 BACK EXTENSION 4000
BACK EXTENSION 4000 is a strength training machine that is designed for
strengthening the back muscles by erecting the upper body. The training strain is
controlled using plug-in weights. Regular workouts on this machine prevent postural
deformity and spinal column arthrosis.
4.1.2 BACK PULL 4000
BACK PULL 4000 is a strength training machine that is designed for strengthening the
muscles between the shoulder blades through a rowing motion. The training strain is
controlled using plug-in weights. The seat height adjustment allows users to set an
optimal training position.
4.1.3 BUTTERFLY REVERSE 4000
BUTTERFLY REVERSE 4000 is a strength training machine that is designed for
strengthening the muscles which stabilise the neck and the thoracic column by opening
the arms acromially. The training strain is controlled using plug-in weights. The seat
height adjustment allows users to set an optimal training position. Regular workouts
on this machine prevent postural deformity and back pain caused by improper
stress.
LAT PULL 4000 is a strength training machine that is designed for strengthening the
back muscles by a pull-down motion of the arms. The training strain is controlled using
plug-in weights. The restraint of the thighs makes the workout more effective. The
seat height adjustment allows users to set an optimal training position.
4.2 Shoulder muscles
4.2.1 SHOULDER ABDUCTION 4000
SHOULDER ABDUCTION 4000 is a strength training machine that is designed for
strengthening the shoulder muscles by abducting the arms. The training strain is
controlled using plug-in weights. The seat height adjustment allows users to set an
optimal training position.
4.2.2 SHOULDER PRESS 4000
SHOULDER PRESS 4000 is a strength training machine that is designed for
strengthening the muscles which stabilise the neck and the thoracic column by
stretching the arms upwards. The training strain is controlled using plug-in weights.
The seat height adjustment allows users to set an optimal training position.
4.3 Chest muscles
4.3.1 BUTTERFLY 4000
BUTTERFLY 4000 is a strength training machine that is designed for strengthening
the abdominal muscles by pulling the arms together in front of the body. The training
strain is controlled using plug-in weights. The seat height adjustment allows users to
train the three different types of chest muscles individually.
4.3.2 CHEST PRESS 4000
CHEST PRESS 4000 is a strength training machine that is designed for strengthening
the chest and arm extensor muscles by bench pressing in a sitting position. The
training strain is controlled using plug-in weights. The seat height adjustment as well
as the different handle variations allow for multiple training.
BICEPS FLEXION 4000 is a strength training machine that is designed for strengthening
the arm flexion muscles by angling the arms while in a sitting position. The training
strain is controlled using plug-in weights. The seat height adjustment allows users to
set an optimal training position.
4.4.2 TRICEPS EXTENSION 4000
TRICEPS EXTENSION 4000 is a strength training machine that is designed for
strengthening the arm extension muscles by stretching the arms while in a sitting
position. The training strain is controlled using plug-in weights. The seat height
adjustment allows users to set an optimal training position.
4.5 Abdominal muscles
4.5.1 ABDOMINAL FLEXION 4000
ABDOMINAL FLEXION 4000 is a strength training machine that is designed for
strengthening the abdominal muscles by bending the upper body while in a sitting
position. The training strain is controlled using plug-in weights. Regular workouts on
this machine prevent postural deficiencies and spinal column arthrosis.
4.5.2 ABDOMINAL TORSION 4000
ABDOMINAL TORSION 4000 is a strength training machine that is designed for
strengthening the lateral abdominal muscles by a rotation of the upper body while
restraining the lower body. The training strain is controlled using plug-in weights.
4.6 Pelvic muscles
16
4.6.2 ABDUCTOR 4000
ABDUCTOR 4000 is a strength training machine that is designed for strengthening
the outer thigh muscles by spreading the legs. The training strain is controlled using
plugin weights.
ADDUCTOR 4000 is a strength training machine that is designed for strengthening
the inner thigh muscles by closing the legs. The training strain is controlled using plugin weights.
4.6.1 HIP EXTENSION 4000
HIP EXTENSION 4000 is a strength training machine that is designed for strengthening
the gluteal muscles by stretching the leg while the knee is bent. The training strain is
controlled using plug-in weights. Regular workouts on this machine prevent an
unstable hip joint.
4.7 Thigh muscles
4.7.1 LEG EXTENSION 4000
LEG EXTENSION 4000 is a strength training machine that is designed for strengthening
the front thigh muscles by stretching the legs. The training strain is controlled using
plug-in weights. Regular workouts on this machine prevent an unstable knee joint.
4.7.2 LEG FLEXION 4000
LEG FLEXION 4000 is a strength training machine that is designed for strengthening
the back thigh muscles by bending the legs. The training strain is controlled using
plug-in weights. Regular workouts on this machine prevent an unstable knee joint.
4.7.3 LEG PRESS 4000
LEG PRESS 4000 is a strength training machine that is designed for strengthening
thigh and gluteal muscles by performing leg presses while in a sitting position. The
training strain is controlled using plug-in weights. Regular workouts on this machine
prevent an unstable knee joint.
4.8 Multifunctional
4.8.1 CABLE 4000/CABLE 4000 FREE
CABLE 4000 is an explosion cable tower offering a facet of exercises for the upper
and lower body. The athlete can pull in different directions. It can be mounted on the
wall or placed on the floor. The training strain is controlled using plug-in weights
CABLE CROSSOVER 4000 is a strength training machine that offers multiple
exercises for the upper and lower body by lat pulling combined with different exercises.
The workout may be carried out unilaterally or bilaterally and the pulling direction is
variable. The training strain is controlled using plug-in weights.
4.8.3 CABLE TOWER 4000
CABLE TOWER 4000 is a strength training machine consisting of various exercise
stations which allow several people to train simultaneously. Users can perform lat
pulling, lat pulldown, rowing, bicep and tricep exercises. This allows you to train the
majority of your upper and lower body muscles with just one exercise machine. The
training strain is controlled using plug-in weights.
4.8.4 MULTI PRESS 4000
MULTI PRESS 4000 is a strength training machine that offers multiple exercises for
the torso, arms and legs. Training position and strain are variable. The machine is
equipped with safety supports and weight rests.
4.8.5 PULL UP/DIP 4000
PULL UP/DIP 4000 is a strength training machine consisting of a chin-up and a dip
machine. It assists the trainee during the respective exercises and strengthens the
back, chest and arm muscles.
4.8.6 SEATED DIP 4000
With the SEATED DIP 4000 strength training machine the exerciser performs dips in
seated position. The machine supports the exerciser and targets triceps as well as
shoulder and chest muscles.
4.9 Benches
18
4.9.1 ABDOMINAL BENCH 4000
ABDOMINAL BENCH 4000 is an exercise bench which creates all conditions for
sustainable training of the abdominal muscles. It facilitates a more stable training
posture. The variable back pad and the adjustable leg pad ensure an optimal training
position.
BACK BENCH 4000 is a special back exercise bench that trains and strengthens both
the back and the gluteal muscles in a position of 45°. The adjustable leg pad allows
the user to adapt the machine to any body height. A second pad allows the user to
restrain his legs, which ensures a stable training position.
4.9.3 FLAT BENCH 4000
FLAT BENCH 4000 supports a great number of exercises for the upper and lower
body muscles as well as free barbells training. It supports a better training position.
4.9.4 MULTI BENCH 4000
MULTI BENCH 4000 is a training bench that supports a great number of exercises for
the upper and lower body muscles as well as free weight training. It supports a better
training position. The back pad adjustment allows the user to set an optimal training
position
4.9.5 OLYMPIC FLAT BENCH 4000
OLYMPIC FLAT BENCH 4000 trains arm and chest muscles and is equipped with a
stable pad and a safety support for weights.
4.9.6 OLYMPIC INCLINE BENCH 4000
OLYMPIC INCLINE BENCH 4000 efficiently strengthens arm and chest muscles.
Back rest and variable seat height support and optimal training position. The bench is
also equipped with a safety support for weights.
4.9.7 SCOTT BENCH 4000
SCOTT BENCH 4000 trains the arm muscles in a seated position while the upper
body is fixed. It is equipped with a vertically adjustable seat and a safety support for
weights.
4.9.8 SQUAT RACK 4000
SQUAT RACK 4000 is a knee bend rack to train different muscle groups. Training
position as well as training load are variable. In addition, the SQUAT RACK offers
safety supports as well as racks for weights.
In order to avoid damage, ERGO-FIT machines are transported by ERGO-FIT GmbH
& Co. KG directly or by an authorised freight forwarding company. After delivery,
packaging will be collected and disposed of professionally. If ERGO-FIT machines are
delivered by a freight forwarder, the customer needs to dispose of the packaging
himself or can send it back to ERGO-FIT GmbH & Co. KG (the customer is responsible
for the transportation costs).
The machines do not have any shipping locks!
5.2 Setup and the right place for setup
1. Make sure that the surface underneath the machine is flat and level.
2. The machines are mounted and set up directly by the manufacturer or an
authorised service technician. Only this way can a safe and proper function of
the machine be guaranteed.
Any guarantee claim will be excluded if the machine is assembled or disassembled by
the purchaser or another non-authorised person.
3. For safety reasons make sure to provide enough free space around the machine
so the exerciser can move freely and bystanders are not injured by moving
parts: Depending on the mounting direction of the machine the free area must
exceed the exercise area by 0.6m. This area is also needed for emergency
disassembly. Adjacent machines can use the same free area.
4. Bitte beachten Sie: Die Wandmontage des CABLE 4000 muss fachgerecht ausgeführt werden. Die Firma ERGO-FIT GmbH & Co. KG übernimmt für die
Wandmontage keine Haftung. Der CABLE 4000 muss an den 4
Befestigungspunkten befestigt werden, die Haltekraft pro Schraube/Dübel sollte
mindestens 200 N betragen.
5. Perform a function test after setup or relocation.
5.3 Ambient temperature
⊗Your ERGO-FIT exercise machine may be used at an ambient temperature of
+10°C to +40°C, a relative humidity of 30 to 75% (non condensing) and an
atmospheric pressure of 700 hPa to 1060 hPa without a problem.
⊗The machine may be stored at a temperature between -30°C and +50°C.
5.4 Components
5.4.1 Back muscles
5.4.1.1 BACK EXTENSION 4000
7
6
1
2
3
4
1 Steel cable
(weight transmission)
5
2 Eccentric
3 Dowel pin (locked)
4 Snap-on weights (5kg each)
5 Handhold
6 Seat pad
7 Back support