ERGO-FIT Cardio Line 400, CARDIO LINE 400 MED Owner's Manual

C AR-

Owner‘s manual

CARDIO

CARDIO LINE 400

Please read this manual carefully before use and keep it in a safe place for future reference

Further information on ERGO-FIT products available from:

ERGO-FIT GmbH & Co. KG

Blocksbergstraße 165

66955 Pirmasens

Phone: +49 (6331) 2461-0

Fax.: +49 (6331) 2461-55

Email: info@ergo-fit.de

http: www.ergo-fit.de

Development and production of all devices of the MED series according to the

European Medical Device Directive 93/42/EWG. They thus show the CE marking and

the number of the notified body.

This owner's manual has been created with great care. Please inform us of any detail that does not correspond to your training tool to allow for the quickest possible remedy of any possible discrepancy.

This document is protected by copyright. All rights originating from this, particularly the right of copying, duplication, distribution as well as translation and reprint, even copies in extract, are reserved. No part of this manual may be reproduced, manifold or distributed for any kind of purposes or in any kind of form, by any means, (print, photocopy, microfilm, or any other information-saving mechanisms) without prior written permission given by the company ERGOFIT GmbH & Co. KG.

Trade mark: ERGO-FIT and the ERGO-FIT Logo are registered trademarks of ERGO-FIT GmbH & Co. KG. All other trademarks mentioned or shown in the following text are trademarks of the respective owners and are recognised as protected. Technical and optical modifications as well as misprints reserved.

Version: CARDIO LINE 400/400 MED-20110809-en

Printed in Germany

Dear customer,

we are glad that you have decided to purchase an ERGO-FIT training tool. You are

now the owner of a sophisticated and exclusive training system that combines highest

technical standards with practice oriented ease of use.

You will find important information on the operation and use of your training machine

in this owner’s manual. We recommend that you read this owner’s manual carefully

before training in order to become familiar with your training device quickly and to

understand its correct and safe use.

Should you have any questions that are not answered in this manual, please contact

us. The ERGO-FIT team is always there for you!

CARDIO LINE 400/400 MED

Table of Contents

1 General information ................................................................................... 1

2 Safety information ..................................................................................... 5

3 Short manual ............................................................................................. 11

4 Destination of the product ......................................................................... 13

5 Transport and set up ................................................................................. 17

6 Start up ...................................................................................................... 25

7 Operation .................................................................................................. 31

8 Training ..................................................................................................... 45

9 Maintenance .............................................................................................. 49

10 Troubleshooting ........................................................................................ 55

A Appendix ................................................................................................... 61

Please note:

This owner's manual contains information on multiple gym machines.

There may be variations in detail according to the type of machine!

CARDIO LINE 400/400 MED

Chapter 1: General information

1.1 ERGO-FIT Cardio equipment at a glance ........................................... 2

1.2 General informaion on this manual ...................................................... 3

1.3 Scope of delivery .................................................................................. 3

1.4 Service ................................................................................................ 4

Please note:

This owner's manual contains information on multiple gym machines.

There may be variations in detail according to the type of machine!

General information

1 General information

1.1 Cardio equipment at a glance

ERGO-FIT's CARDIO LINE 400 offers you a cardio machine range dedicated to train

the cardiovascular system. It allows for training of smaller muscle groups. ERGO-FIT

cardio machines offer you best training possibilities, regardless of your age, gender or

state of fitness.

Among others, the optimal load regulation and the precise training control are highlights

of the whole product line. In addition, the quiet operation, the ease of use and the

customisation demonstrate ERGO-FIT's focus: A high technical standard, optimal

training possibilities and precise training control, combined with customerfriendly ease

of use.

However, technology alone is not all that is required to develop outstanding training

machines. They also need to meet biomechanical and sports medical requirements.

Priority is given to the human being. Thus, a sophisticated training and testing system

can only be developed by combining technical electronic expertise with the latest

advances in sports medicine and coaching science. ERGO-FIT clearly met this

target.

Our CARDIO LINE is divided in:

⊗ CARDIO LINE 400: training machines especially designed for use in a gym

⊗ CARDIO LINE 400 MED: training machines especially designed for medical

purposes

The lifetime of the equipment is 6 years.

Advantages and benefits

Regular training on these machines reduces the risk of cardio-vascular diseases and

increases physical capacities in an optimal way - even at an advanced age. Your

workout machine represents an indispensable tool in injury prevention and

rehabilitation. You will feel fit, more agile, more attractive, and more balanced.

CARDIO LINE 400/400 MED

1.2 General information on this manual

This manual provides you with helpful information, regardless of if you are already

familiar or have no experience with ERGO-FIT training machines.

It is structured in such a way that you can find the desired information in the table of

contents easily and thematically. In addition, a short manual has been produced for

those users who are already familiar with ERGO-FIT training machines. However, if

you belong to this user group and wish to read the short manual only, you should

review the safety information first.

The manual will give you many hints and tips, which will familiarise you with your

cardio machine's features and allow you to become an experienced user very

quickly.

You should always keep this manual easily accessible. This saves you from having to

make unnecessary and time-consuming queries and enables you to fix any possible

error rapidly.

1.3 Scope of delivery

Please check if the delivery is complete and inform our sales department immediately

of any missing parts (phone: +49 (6331) 2461-0).

Please ensure that the following parts are included in your delivery:

1. The correct type of training machine (model, series)

2. One mains connection cable for each unit (CYCLE 407/457 MED; CYCLE

400/450's mains cable is firmly connected with the machine)

3. The manual in paper copy and the digitalised version on a multimedia CD-

ROM

Please note that accessories (e.g. POLAR-sender) are not included in the delivery

and need to be ordered separately.

General information

1.4 Service

Our service comprises problem analysis, technical support, and information

services.

In case of technical questions and service orders, please call us at:

Head office: Phone: +49 (6331) 2461-0

Fax: +49 (6331) 2461-55

Service and spare parts: Phone: +49 (6331) 2461-22

Phone: +49 (6331) 2461-23

Phone: +49 (6331) 2461-27

Phone: +49 (6331) 2461-29

CARDIO LINE 400/400 MED

Chapter 2: Safety information

2.1 What you need to know when using your training machine ................. 6

2.2 Operational safety - What needs to be done ........................................ 8

2.3 Caution: Risk of electric shock ............................................................. 8

2.4 Choosing the right place of installation ................................................. 9

2.5 What needs to be considered in case of repair .................................... 9

2.6 What should be avoided ....................................................................... 9

Please note:

This owner's manual contains information on multiple gym machines.

There may be variations in detail according to the type of machine!

Safety information

2 Safety information

Before starting to use your new ERGO-FIT equipment, please read the following

chapter carefully and respect all safety regulations.

Please keep this manual in a safe place in order to be able to provide it to future

owners if you sell your training machine.

For evidence of ownership, please fill in the following data:

Model/product line: __________________________________

Serial number: __________________________________

Date of purchase: __________________________________

You will also need these data in case of guarantee claims.

The following symbols designate important information:

Caution!

Danger!

Hint!

It is absolutely necessary to observe this warning in order to avert any danger to your life or health.

It is absolutely necessary to observe this warning in order to avoid any material damage.

Danger: It is imperative to switch off and disconnect the training machine.

Important information and hints are displayed here to improve operations.

2.1 What you need to know when using your training machine

⊗ Please read the owner's manual carefully before starting to use your new ERGO-

FIT equipment.

⊗ Familiarise yourself with the machine before you start it (only CARDIO LINE 400

MED, MPBetriebV).

⊗ Only use the machine after a proper function test (get more information on this

in chapter 7.3). For your own safety and before every use, please check the

CARDIO LINE 400/400 MED

machine for damage (loose screws, worn parts, cords etc). If the machine is

damaged, do not use it until it is repaired.

⊗ Before using the machine please check that the saddle is firmly seated by fixing

the horizontal and vertical saddle adjustment (see chapter 6.3). Otherwise there

is a risk of injury

⊗ In order to reduce any risk during training, please put on sportswear and

appropriate footwear.

⊗ In case of nausea, dizziness, pain in the chest, limbs or joints, stop training

immediately and see a doctor.

⊗ If you have a cardiac pace maker or a health condition, please see your doctor

before using the training machine. If this is the case, you should discuss the

training programme with him. In addition, you should only train in MANUAL

mode.

⊗ Your training machine is not a toy! Never leave children unattended with the

machine. Children cannot always assess possible danger. Parents or other

supervisors should always be aware of their responsibility because children

dispose of a natural play instinct and eagerness to experiment that may produce

situations and behaviour the training machine is not designed for.

⊗ The machine should only be used after consulting a doctor and / or a supervisor.

The machine must not be used without the presence of a supervisor (only

CARDIO LINE 400 MED).

⊗ Make sure that persons who stand close to the machine are not hit by moving

parts.

⊗ Danger! The user's maximum body weight is 180 kg. Make sure not to overload

the machine.

⊗ Do not place any beverages or food on your training machine.

⊗ Do not stand on the casing of the machine and do not lean on the control

panel.

⊗ Once per week, inspect the seat, the handlebar, the pedals, and the casing for

damage. If the machine is damaged, get it repaired immediately.

⊗ Tighten the pedals and the pedal arms after 3 to 5 operating hours. Otherwise,

there is a risk of damage, which can be a risk of injury to the user (see chapter

9.1).

⊗ Make sure to tighten the seat clamp after adjusting the seat. Otherwise, there is

a risk of injury.

⊗ Warm up thoroughly before training. Start the training slowly and gradually

increase the intensity until you reach the desired degree of difficulty within your

range of control.

⊗ Do not lean over the handlebar and do not shift your body weight over the side

Safety information

of the machine. There is a danger of falling over.

⊗ Do not take your feet off the pedals during training.

⊗ Do not jump from the training machine during your workout.

⊗ Please review the additional safety and operational instructions in this manual.

All safety instructions in this manual are based on many years of experience and

selfconception

2.2 Operational safety - what needs to be done

⊗ After delivery, make sure that the machine has not been damaged during

transport. In case of doubt, contact our customer service and do not start the

machine.

⊗

Slots and openings on the machine serve as ventilation. Do not cover these

openings, because this can cause the elements to overheat.

⊗ Check if the power connection cords are damaged before starting the

machine.

⊗ Switch off the machine after training and disconnect it from the grid.

⊗ Set up the training machine so that there is sufficient open space around it (at

least 1 m) to avoid any danger for the user or others. The user will not collide

and in addition, this prevents interferences in heart rate measuring.

⊗ The provisions EN 60601-1-1:2001 (medical electrical equipment) are valid for

machines of the series CARDIO LINE 400 MED.

2.3 Caution: Risk of electric shock

⊗ Only connect your machine to an appropriate mains supply (see Chapter

5.4.1).

⊗ Make sure to have the right climate conditions (see Chapter 5.3).

⊗ Do not use damaged power cords.

⊗ To unplug the cord, grasp the plug and not the cord. Do not unplug by pulling on

the cord.

⊗ The machine must not be opened before it is switched off and unplugged.

⊗ If liquid gets inside the machine, disconnect the plug immediately and call the

customer service.

⊗ Do not put any objects through the ventilation slots into the machine. This may

cause a short circuit.

CARDIO LINE 400/400 MED

2.4 Choosing the right place of installation

⊗ The machine can be set up on any level and stable floor. Make sure that it

stands firmly on the floor.

⊗ Never put wood, cardboard or similar materials underneath the machine to

compensate for surface unevenness. This increases the risk of an accident.

2.5 What needs to be considered in case of repair

⊗ Electric parts may only be replaced by original equipment.

⊗ Repairs must be carried out by a qualified technician only. If you do not have the

necessary qualifications, contact the ERGO-FIT Service Centre.

2.6 What should be avoided

⊗ Only use the machine for the purposes it is designed for. If you use the ERGOFIT

machine improperly, you will be charged for all damages resulting from this. Any

guarantee claim will be excluded!

⊗ Never use the machine in any way other than for those purposes described in

this manual. Improper use can damage the machine and be hazardous to your

health.

⊗ You should never exercise on a damaged machine.

⊗ The machine must not be used without electric current.

⊗ When exercising, you should never try to exceed your current performance

level. This may seriously damage your health.

⊗ You should never prop up your body on the machine and make improper

movements. This increases the risk of falling.

A summary of the most important safety precautions can be found in the appendix of

this manual. You should remove this summary and display it near the machine where

it is clearly visible. All users of the machine must familiarise themselves with the

dangers and safety regulations. The manufacturer will not be liable for personal injury

or material damage.

Safety information

CARDIO LINE 400/400 MED

Chapter 3: Short manual

Please note:

This owner's manual contains information on multiple gym machines.

There may be variations in detail according to the type of machine!

Short manual

3 Short manual

After delivery of your cardio machine, please check first if the serial number (see type

label) is identical with the one indicated on the delivery note and if all components

listed in chapter 1.3 ("Scope of delivery") are included in the delivery (not available on

CARDIO LINE 400 MED).

After the machine has been connected to the mains and switched on, the software

version is shown on the display. Thereafter the main menu will appear.

The control panel contains the PLUS, MINUS, START and STOP buttons in this order.

The big monochrome display is illuminated and shows the elapsed training time

(min:s), your present heart rate, the performance in Watts, the speed range (1/min),

the speed (km/h, not available on CYCLE 400/407 MED), the distance (m or km) as

well as calories burnt.

When you switch on your cardio machine, the main menu will always appear first on

the display. The choice "MANUAL" is selected automatically. Press the START-button

to confirm this. You are now in the manual mode.

In this mode, you can work out for any amount of time and choose any strain level that

pleases you by pressing the PLUS and MINUS buttons. The workout parameters will

be displayed for the full training session.

If you would like to end the training session, please press the STOP-button. The

training parameters remain on the display. Press the STOP-button again to return to

the main menu. The display will also return to the main menu automatically after 2

minutes if no action is carried out.

Danger! For workouts in other modes, please read the detailed instructions.

CARDIO LINE 400/400 MED

Chapter 4: Destination of the product

4.1 Product lines ......................................................................................... 14

4.1.1 CARDIO LINE 400 ............................................................................... 14

4.1.2 CARDIO LINE 400 MED ...................................................................... 14

4.2 Models .................................................................................................. 14

4.2.1 CYCLE 400 .......................................................................................... 14

4.2.2 CYCLE 407 MED.................................................................................. 15

4.2.3 CYCLE 450 .......................................................................................... 15

4.2.4 CYCLE 457 MED ................................................................................. 15

Please note:

This owner's manual contains information on multiple gym machines.

There may be variations in detail according to the type of machine!

Destination of the product

4 Destination of the product

4.1 Product lines

In order to meet our customers' desires and to implement technical innovations,

ERGOFIT developed the following product lines:

4.1.1 CARDIO LINE 400

The machines of this product line are stationary exercise machines primarily dedicated

to train the cardiovascular system. They are especially designed for home use (EN 957

HA). They allow for management, control, and documentation of the workout.

4.1.2 CARDIO LINE 400 MED

The machines of this product line are stationary exercise machines that are designed for

precise performance diagnostics in addition to training the cardiovascular system,

diagnostics and therapy of cardio-vascular diseases and performance diagnostics in

competitive sports. These product lines fulfil medical requirements and therefore need to

allow for precise measuring technology besides pure fitness training. Explicit assessment

of the results provides optimisation of health training and allow for its continuous

documentation. To ensure measuring accuracy, metrological controls need to be carried

out on these machines at regular intervals (every second year, in compliance with

MPBetreibV).

4.2 Models

All models of the CARDIO LINE 400/400 MED are exercise bike ergometers designed

for cardiovascular training. A cyclic kicking movement produces the strain. The training

strain is controllable to provide optimal cardiovascular system load. The CYCLE is

equipped with various features in order to attain an optimised adaptation to the

customer's individual needs.

4.2.1 CYCLE 400

The CYCLE 400 is equipped with a manually controllable programme, a heart rate

controlled cardio exercise programme, and 5 predefined profiles as well as the option

to exercise in gearshift mode. An external connection (RS 232) is standard equipment

on the CYCLE 400.

CARDIO LINE 400/400 MED

4.2.2 CYCLE 407 MED

The CYCLE 407 MED is equipped with a manually controllable programme, a heart

rate controlled cardio exercise programme, and 2 predefined WHO-profiles as well as

the option to do countdown training in manual or heart rate controlled mode.

4.2.3 CYCLE 450

The CYCLE 450 is equipped with a manually controllable programme, a heart rate

controlled cardio exercise programme, several predefined profiles as well as individual

user profiles, 3 test programmes and the option to exercise in gearshift mode. An

external connection (RS 232) is standard equipment on the CYCLE 450

4.2.4 CYCLE 457 MED

The CYCLE 457 MED is equipped with a manually controllable programme, a heart

rate controlled cardio exercise programme, several predefined profiles as well as

individual user profiles, 3 test programmes, 2 WHO-profiles that can be modified, the

option to do countdown training in manual or heart rate controlled mode. Furthermore,

the machine can be controlled by ECG equipment. An external connection (RS 232)

is standard equipment on the CYCLE 457 MED.

Destination of the product

CARDIO LINE 400/400 MED

Chapter 5: Transport and set up

5.1 Transport .............................................................................................. 18

5.2 Set up and the right place for set up .................................................... 18

5.3 Ambient temperature ............................................................................ 20

5.4 Power connection ................................................................................. 20

5.4.1 Power supply ........................................................................................ 21

5.4.2 Cabling ................................................................................................. 21

5.5 Potential compensation ........................................................................ 21

5.5.1 Position of the potential compensation clamp ...................................... 21

5.6 Components ......................................................................................... 22

5.6.1 CYCLE 400 .......................................................................................... 22

5.6.2 CYCLE 450 .......................................................................................... 22

5.6.3 CYCLE 407 MED ................................................................................. 23

5.6.4 CYCLE 457 MED ................................................................................. 23

Please note:

This owner's manual contains information on multiple gym machines.

There may be variations in detail according to the type of machine!

Transport and set up

5 Transport and set up

5.1 Transport

In order to avoid damage, ERGO-FIT machines are transported by ERGO-FIT GmbH

& Co. KG directly or by an authorised freight forwarding company. After delivery,

packaging will be collected and disposed of professionally. If ERGO-FIT machines are

delivered by a freight forwarder, the customer must dispose of the packaging himself

or can send it back to ERGO-FIT GmbH & Co. KG. (The customer is responsible for

the transportation costs).

The machines do not have any shipping locks!

To place the CYCLE at the desired location, please consider the following aspects:

1. Position yourself so that you can see the display.

2. Grasp the seat with both hands and slightly lift the machine. You can now roll it

easily to the desired position.

5.2 Set up and the right place for set up

Place the mains cable between the casing and the foot frame to protect it against

damage during transport.

Move the machine to its future location and mount the foot caps.

CARDIO LINE 400/400 MED

Danger! Mount the foot caps first before laying the cable underneath the foot frame:

Lay the cable underneath the foot frame to the rear end of the machine. Make sure

not to pinch the cable between the casing and the foot frame or between the casing

and the floor!

CORRECT

WRONG

5.2 Set up and the right place for set-up

⊗ Make sure that the surface underneath the machine is level and horizontal.

⊗ The adjustable feet underneath the machine are designed to compensate for

minor unevenness. Adjust these feet to attain a stable position on the floor and

prevent tilting of the machine.

⊗ Please make sure the distance between each machine is at least one metre, or

you might experience errors of the POLAR heart rate receiver.

⊗ High-frequency and magnetic disturbance signals (e.g. radios, TV sets, mobile

phones etc.) in close proximity to your cardio machine area may also interfere

with the pulse transmission.

⊗ In rare cases, strong electromagnetic fields in some locations may interfere with

the transmission of the heart rate (e.g. high voltage circuit or tramway contact

wires).

⊗ In case of interference or if you suspect there is interference with the heart rate

transmission, do not, under any circumstances, use the machine for a cardio

controlled workout (in CARDIO mode).

Please note that the adjustable feet of the CYCLE are equipped with plastic protection

caps. In exceptional cases (e.g. when using strong cleaning agents), this may leave

marks or stains on the floor.

Transport and set up

5.3 Ambient temperature

⊗ Your ERGO-FIT exercise machine may be used at an ambient temperature of

+10°C to +40°C, a relative humidity of 30 to 70% (non-condensing) and an

atmospheric pressure of 700 hPa to 1060 hPa without causing any problems.

⊗ When switched off, the ERGO-FIT machine may be stored at a temperature

between -30°C to +50°C.

5.4 Power connection

1. Carry out a visual inspection of the mains connection cable and the connectors

(power input module on CARDIO LINE 400 MED only) before starting the

machine. Damaged power cords and connectors need to be replaced

immediately.

2. Damaged power cords and connectors need to be replaced immediately. Take

the mains connection cable and plug it into the appropriate power input module

(see figure, CARDIO LINE 400 MED only). Plug the other end of the cable into

the mains socket.

3. Switch on your exercise machine by pushing the button located on the power

input module (CARDIO LINE 400 MED, I = switch on, O= switch off) or by

pushing the foot actuated switch on the power cord (CARDIO LINE 400).

Power input module with mains plug

4. After your exercise machine has been connected to mains and switched on, it

automatically carries out an operating check. During this operating check, you

will be able to read the software version of the unit on the display. Thereafter the

main menu will appear.

5. Stand on the side of the control panel (view onto the display) and check if the

CARDIO LINE 400/400 MED

display works. If this is not the case, make sure you followed the steps above

correctly. In addition, verify if there is electricity in the mains socket.

5.4.1 Power supply

Use your exercise machine only on earthed (grounded) mains sockets with 230 V~/50-

60 Hz (see chapter A). If you have any doubts about the power supply at the setup

location, ask your electricity supplier. Only use customary 10 ampere automatic circuit

breakers (type B tripping characteristic). In the rare event that these automatic circuit

breakers should switch off when you switch on your machine, the circuit needs to be

fused with 10 A lead fuses or with a different type of tripping characteristic. In case of

doubt, ask your electrician

Before connecting your ERGO-FIT exercise machine to your power supply system,

compare the data on the type label (next to power input module) on the allowable

voltage and grid frequency with your local data.

Always connect your machine directly to the mains socket. Never use extender cables

or multi-outlet power strips.

5.4.2 Cabling

If you have connected more than one ERGO-FIT machine to one main switch, please

switch each machine on and off individually.

⊗ Install the cable in such a way that no one can step on it or trip over it.

⊗ Do not place any objects on the cable as it might become damaged.

5.5 Potential compensation

To avoid disturbances, a potential compensation cable may be attached to the

machine. This potential equalisation is not standard equipment. If required, ask the

service to install this feature. In this case, communicate with the service department

or the field staff. As some machines are already prepared for the potential compensation

feature, on-site installation is possible.

5.5.1 Position of the potential compensation clamp

The potential equalisation clamp is located underneath the front wheel cover.

Never connect the potential compensation line to the water or gas supply line or any

other kind of pipe. Always use the appropriate potential compensation connection

only.

Transport and set up

5.6 Components

5.6.1 CYCLE 400

Transport and set up

1 Seat 2 horizontal seat adjust

ment 3 Seat height adjustment 4 Mains cable outlet 5 Pedals 6 Adjustable feet 7 Control panel 8 Display 9 Handlebar

electrodes for hand heart rate)

10 Book support

(equiped with

5.6.2 CYCLE 407 MED

1 Seat

2 horizontal seat adjust ment 3 Seat height adjustment 4 Power input modul 5 Pedals 6 Adjustable feet 7 Control panel 8 Display 9 Handlebar 10 Book support

CARDIO LINE 400/400 MED

5.6.3 CYCLE 450

5.6.4 CYCLE 457 MED

1 Seat 2 horizontal seat adjust ment 3 Seat height adjustment 4 Mains cable outlet 5 Pedals 6 Adjustable feet

7 Control panel 8 Display 9 Handlebar

electrodes for hand heart rate)

10 Book support

(equiped with

1 Seat 2 horizontal seat adjust ment 3 Seat height adjustment 4 Power input modul 5 Pedals 6 Adjustable feet 7 Control panel 8 Display 9 Handlebar 10 Book support

Transport and set up

+ 86 hidden pages

ERGO-FIT Cardio Line 400, CARDIO LINE 400 MED Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual