Erbauer ERB415SDR Original Instructions Manual

Page 1
160W DETAIL SANDER
ERB415SDR
Page 2
Original Instructions
(Version 1.0)
Page 3
160W DETAIL SANDER
GUARANTEE
This product carries a 2 year guarantee. If your product develops a fault within this period, you should in the first instance contact the retailer where the item was purchased.
This guarantee specifically excludes losses caused due to:
- Fair wear and tear
- Misuse or abuse
- Lack of routine maintenance
- Failure of consumable items (such as batteries)
- Accidental damage
- Cosmetic damage
- Failure to follow manufacturer’s guidelines
- Loss of use of the goods
This guarantee does not affect your statutory rights. This guarantee is only valid in the UK.
For further technical advice, spare parts or repair service (outside of guarantee) please contact the customer helpline number on 0845 607 6380.
Congratulations on your purchase of a quality power tool from Erbauer (UK) Ltd. This product should give you reliable service but for your peace of mind this power tool does carry a 2 year guarantee, the terms of which are detailed below.
If this product develops a fault within the guarantee period contact your retailer.
Please retain this handbook in case you need to refer to safety, care or guarantee information in the future.
Page 4
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the
dust or fumes. c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your
body is earthed or grounded. c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools
may result in serious personal injury. b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Page 5
160W DETAIL SANDER
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4. Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool
accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools. f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could
result in a hazardous situation.
5. Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. b) If the replacement of the supply cord is necessary, this has to be done by the manufacturer or his agent in order to avoid a safety hazard.
Page 6
ADDITIONAL SAFETY RULES:
1. Harmful/toxic dusts will arise from sanding e.g. lead painted surfaces, woods and metals.
Contact with or inhalation of these dusts can endanger the health of operator and
bystanders. Always use eye glasses and dust mask.
2. Hearing protection should be worn when using the sander.
3. Always wear safety glasses or eye shields when using the sander. Everyday
eyeglasses have only impact-resistant lenses; they are not safety glasses. Following this rule will reduce the risk of serious personal injury.
4. Remove the plug from the socket before carrying out any adjustment, servicing or
maintenance.
5. Fully unwind cable drum extensions to avoid potential overheating.
6. When an extension cable is required you must ensure it has the correct ampere rating for
your power tool and is in a safe electrical condition.
7. Ensure your mains supply voltage is same as indicated on the rating plate.
8. Your tool is double insulated for additional protection against a possible electrical insulation
failure within the tool.
9. Always check walls, floors and ceilings to avoid hidden power cables and pipes.
10. After long working periods external metal parts and accessories could be hot.
11. If possible, ensure the work-piece is firmly clamped to prevent movement.
12. Your sander is a hand held tool, do not clamp your sander.
13. Before sanding, check the area is free of nails, screws, etc.
14. Never stop the sander by applying a force to the base plate.
15. Only use paper in good condition. Do not use torn or worn paper.
16. Do not sand material containing asbestos due to a health risk.
17. Do not sand lead based paint due to the risk of lead poisoning.
18. Do not eat or drink in the working area of the sander.
19. Do not allow people to enter the working area without wearing a dust mask.
20. Where possible, seal off the working area to contain the dust for later removal.
21. Your tool is designed for dry sanding only, not wet sanding.
22. Your tool is designed for general purpose light polishing of wood and metals.
23. Do not sand magnesium material due to the risk of fire.
Warning: Some dust particles created by power sanding, sawing, grinding, drill and other construction jobs contain chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
• Leadfromlead-basedpaints.
• Crystallinesilicafrombricksandcementandothermasonryproducts.
• Arsenicandchromiumfromchemicallytreatedtimber.
Your risk from these exposures varies, depending upon how often you do this type of work. To reduce your exposure to these chemicals:
• Workinawell-ventilatedarea.
• Workwithapprovedsafetyequipment,suchasthosedustmasksthatarespecially designed
to filter microscopic particles.
Page 7
160W DETAIL SANDER
VIBRATION
The European Physical Agents (Vibration) Directive has been brought in to help reduce hand arm vibration syndrome injuries to power tool users. The directive requires power tool manufacturers and suppliers to provide indicative vibration test results to enable users to make informed decisions as to the period of time a power tool can be used safely on a daily basis and the choice of tool. Further Advice can be found at www.hse.gov.uk
Vibration total values (triax vector sum) determined according to EN 60745:
Typical weighted vibration
Vibration emission value a
h
=1.65m/s
2
Uncertainty K = 1.5m/s²
The declared vibration emission value should be used as a minimum level and should be used with the current guidance on vibration. Calculating the actual period of the actual period off use can be difficult and the HSE website has further information.
The declared vibration emission been measured in accordance with a standardised test stated above and may be used to compare one tool with another tool. The declared vibration emission value may also be used in a preliminary assessment of exposure.
Warning: The vibration emission value during actual use of the power tool can differ
from the declared value depending on the ways in which the tool is used dependant on the following examples and other variations on how the tool is used: How the tool is used and the materials being cut or drilled. The tool being in good condition and well maintained. The use the correct accessory for the tool and ensuring it is sharp and in good condition. The tightness of the grip on the handles. And the tool is being used as intended by its design and these instructions.
While working with this power tool, hand/arm vibrations occur. Adopt the correct working practices in order to reduce the exposure to vibration.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
Warning: Identify safety measures to protect the operator that are based on an
estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).Note The use of other tools will reduce the users’ total working period on this tool. Helping to minimise your vibration exposure risk. ALWAYS use sharp chisels, drills and blades.
Page 8
Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate). Avoid using tools in temperatures of 10ºC or less. Plan your work schedule to spread any high vibration tool use across a number of days.
Health Surveillance
All employees should be part of an employer’s health surveillance scheme to help identity any vibration related diseases at an early stage, prevent disease progression and help employees stay in work.
Double insulation The tool is double insulated. This means that all the external metal parts are electrically insulated from the mains power supply. This is done by placing insulation barriers between the electrical and mechanical components making it unnecessary for the tool to be earthed.
Important note
Be sure the supply is the same as the voltage given on the rating plate. The tool is fitted with a two-core cable and plug. Remove the mains plug from socket before carrying out, any adjustment or servicing.
Page 9
160W DETAIL SANDER
SYMBOLS
To reduce the risk of injury, user must read instruction manual
Double insulation
Warning
Wear ear protection
Wear eye protection
Wear dust mask
Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice.
RyyWxx Manufacturing date code; Year of manufacturing (20yy) and week of manufacturing (Wxx); “R”: Complies with Directive 2002/95/EC on the restriction of the use of certain hazardous substances in electrical and electronic equipment.
Page 10
1. ERGONOMIC PALM-GRIP DESIGN
2. SEALED ON/OFF ROCKER SWITCH
3. TRIANGULAR BASE
4. FINGER PAD
1
2
4
3
Page 11
160W DETAIL SANDER
TEChNICAL SpECIFICATIONS
Voltage: 230-240V~50Hz
Input power: 160W
No load speed: 12,000/min
Base size: 132.5×132.5×93.5mm
Protection class: /ll
Weight 1.1kg
NOISE INFORMATION
A weighted sound pressure LpA: 72.3dB(A)
A weighted sound power L
wA
: 83.3dB(A)
K
pA
& KwA 3.0dB(A)
Wear ear protection when sound pressure is over 80dB (A)
ACCESSORIES
40 grit velcro sanding paper 1pc 80 grit velcro sanding paper 1pc 120 grit velcro sanding paper 1pc 40 grit finger pad sanding paper 1pc 80 grit finger pad sanding paper 1pc 120 grit finger pad sanding paper 1pc Finger pad 1pc Screwdriver 1pc
Page 12
OpERATION
Warning: Before using your sander be sure to read the instruction manual carefully.
INTENDED USE
The machine is intended for dry sanding of wood, plastic, filler and coated surfaces.
OPERATING INSTRUCTIONS
1. KNOW YOUR SANDER
The compact, lightweight design of this sander allows it to fit into small areas that other sanders can’t reach. It is ideal for sanding, polishing, detailing, removing rust with sanding pads, tips, polishing pads and scrubbing pads (include). It has 2 interchangeable bases for extra versatility in a wide variety of large and small applications. It also features hook-and-loop attachment for fast, easy sanding pads attachment or removal. Before attempting to use any tool, be sure to familiarise yourself with all the operating features and safety instructions. This sander has 2 interchangeable bases for extra versatility. The large triangular base is for sanding larger surfaces. The detail sanding attachment is ideal for sanding corners and small, intricate, hard­to-reach areas.
2. ELECTRICAL CONNECTION
Your sander has a precision-built electric motor and it should only be connected to a 230-240V, 50Hz. Power supply (normal household current). Do not operate on direct current (DC). This large voltage drop will cause a loss of power that will overheat the motor. If your sander does not operate when plugged into an outlet, have a professional electrician check the power supply.
Warning: Always switch off and unplug from
the mains before making any adjustment, including replacing sanding base and fitting sanding paper.
3. ROCKER SWITCH
To turn the sander “ON”, simply push the rocker switch .To turn the sander “OFF”, push the rocker switch again (See Fig. 1).
Fig 1
2
Page 13
160W DETAIL SANDER
4. ATTACHING SANDING SHEETS AND PADS
This sander features an easy hook and loop accessory fastening system for quick changing without clamps.
1) Unplug the sander.
2) Carefully centre the sanding sheet or pad over the base to be used. Line up the tip of the sanding sheet or pad with the tip of the base.
3) Press the sheet or pad firmly in place.
4) To remove sheet or pad, simply pull it off (See Fig. 2, 3). (5) See section 8 on the changing of the sanding bases.
Warning: Failure to unplug the sander could result in accidental starting causing possible
serious personal injury.
5. SANDING WITH EITHER BASE
Move the sander in long, sweeping strokes across the sanding surface. Light pressure is all that is needed for sanding, polishing and scrubbing. Let the sander do the work. Check your work often. This sander removes material quickly (See Fig. 4). Important: Applying excessive pressure will slow the sander and produce unsatisfactory results.
6. SANDING TIPS
Do not force the sander. The weight of the sander supplies adequate pressure. Let the sander and the sandpaper does the work. Applying additional pressure will only slow the motor wear the sandpaper out faster and reduce sander speed. Excessive pressure will overload the motor and cause possible damage to the sander from the motor overheating. Excessive pressure will also result in inferior work. Any existing finish or resin on wood may soften from the heat of the friction. Do not sand in one spot for too long a time because the sander’s rapid action may remove too much material and make the surface uneven.
Fig 4
Fig 2
base
tip of base
tip of sanding sheet
sanding sheet
Fig 3
base
tip of base
tip of sanding sheet
sanding sheet
Page 14
7. SELECTING THE RIGHT SANDPAPER
Selecting the correct grit of sandpaper is an extremely important decision that will allow you to achieve the best quality sanding finish. Coarse grit will remove the most material and finer grit will give you the best finish in all sanding operations. The condition of the surface to be sanded will determine which grit will do the job. If the surface is rough: Start with coarse grit (sold separately) and sand until the surface is uniform. Then use medium to remove any scratches left by the coarse grit. Then use finer grit (sold separately) for finishing the surface. Note: Always continues sanding with each grit until the surface is uniform. Using the polishing and scrubbing pads This tool is also ideal for cleaning, polishing and removing rust with the polishing and scrubbing pads (sold separately).
8.CHANGING THE BASES
1) Remove the 5 Phillips head screws holding the triangular base.
2) Replace triangular base by detail sanding attachment to base position
3) Fixing it by 5 screws
4) Similar process conducted when detail sanding attachment changed to triangular base. (See Fig. 5 & 6)
MAINTENANCE
Your power tool requires no additional lubrication or maintenance. There are no user serviceable parts in your power tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth.
Fig 5
Fig 6
Page 15
160W DETAIL SANDER
ENVIRONMENTAL pROTECTION
Waste electrical products should not be disposed of with household waste. Please
recycle where facilities exist. Check with your Local Authority or retailer for recycling advice. For further information visit www.recycle­more.co.uk
pLUG REpLACEMENT (UK & IRELAND ONLY)
If you need to replace the fitted plug then follow the instructions below.
IMPORTANT
The wires in the mains lead are colored in accordance with the following code:
BLUE = NEUTRAL BROWN = LIVE
As the colors of the wires in the mains lead of this appliance may not correspond with the colored markings identifying the terminals in your plug, proceed as follows. The wire which is colored blue must be connected to the terminal which is marked with N. The wire which is colored brown must be connected to the terminal which is marked with L.
Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit
an approved 13AMP BS1363/A plug and the correct rated fuse. Note: If a moulded plug is fitted and has to be
removed take great care in disposing of the plug and severed cable, it must be destroyed to prevent engaging into a socket.
13 Amp fuse approved to BS1362
Connect Blue to N (neutral)
Outer sleeve rmly clamped
Brown L(live)
Cable grip
Page 16
DECLARATION OF CONFORMITY
We, Importer
Erbauer (UK) Ltd BA22 8RT
Declare that the product
Description: 160W DETAIL SANDER
Model: ERB415SDR
Complies with the following directives:
2006/42/EC EC Machinery Directive
2006/95/EC EC Low Voltage Directive
2004/108/EC EC Electromagnetic Compatibility Directive
Restrictions of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment 2002/95/EC
Waste Electrical and Electronic Equipment (WEEE) 2002/96/EC and 2003/108/EC
Standards conform to:
EN 55014-1
EN 55014-2 EN 61000-3-2 EN 61000-3-3 EN 60745-2-4
EN 60745-1
Authorised Signatory and technical file holder
Date: 14/11/11
Signature:
Name: Peter Harries Erbauer (UK) Ltd. Trade House, Mead Avenue, BA22 8RT Quality Manager
Loading...