INSTALLATION INSTRUCTIONS
MECHANICAL GAUGES/KITS
PREPARATION FOR INSTALLATION
1
© 2004 IEC - All Rights Reserved MRP #93-0010 Rev. B
VOLTMETER
OIL PRESSURE
TEMPERATURE
This section
must
be read and followed before installation of the gauge is
performed.
1. Read instructions completely before installation.
2. Install gauges only when engine is cool and ignition is off.
3. Make sure all necessary tools, materials, and parts are on hand.
4. Always read the vehicle's service manual and follow it’s safety precautions
before any test or service procedure is performed.
5. Disconnect negative (-) battery cable before installing gauges (do not for-
get to reconnect battery after installation is complete).
6. Locate the vehicle's oil pressure and/or coolant temperature sending units,
and verify the vehicle's sending unit port thread size is compatible with the
thread size on the gauge's sending unit and/or the supplied adapters. DO
NOT DRILL ANY HOLES IN DASH BEFORE ENSURING COMPATIBILITY.
See the following notes.
NOTES:
■ If the vehicle's original temperature sending unit is used by the computer
for engine control functions, DO NO T REPLA CE.Consult the dealer (or a
professional) to determine if the new sending unit can be installed in an
alternate location on the engine.If no suitable location is found, this gauge
is not suitable for your application.(See below for oil pressure gauge.)
■ For oil pressure gauges, a T-fitting (sold separately) may be used to
accommodate the new gauge sending unit, and to keep the vehicle's
original sender operational.
7. Determine a mounting location for the gauge. Choose a location that does
not impair visibility or interfere with driving. Check behind the mounting
location for any wiring or components before drilling.Also take into consideration the routing and length of the lead wires, nylon tubing and/or the capillary tube from gauge to engine sender port.
WARNING: Follow vehicle manufacturer’s service recommendations.
Check and maintain the vehicle’s engine regularly (cooling system level
and condition, oil system level and condition,charging system condition,
etc.). Never rely on the gauges as the ONLY means of protection.
NOTE: For information on optional mounting configurations and mounting
hardware, visit us on the web at www.iequus.com
A. PANEL INSTALLATION
For On-Dash or Under-Dash mounting (panels
are optional with some gauge models and
must be purchased separately).
1. Determine mounting location (see section 1,
step 7).
2. Using gauge panel as a template, mark locations for screws.
3. Drill small holes for the screws.
4. Mount panel in place and secure with screws
and flat washers provided.
MOUNTING AND INSTALLATION
2
B. IN-DASH MOUNTING
1. Using a hole template, cut out a 1-1/2", 2" or 2-5/8" (3.81 cm, 5.08 cm, or 6.67
cm) hole, as necessary, through the dashboard.
2. Using a round file, smooth out the rough edges around the drilled hole.
C. INSTALLING GAUGE INTO GAUGE
PANEL OR IN-DASH
1. Insert gauge through front of panel or hole in
dashboard, as applicable.
2. Hold gauge case and rotate gauge, as needed, until gauge dial face is properly positioned in front of dashboard/panel. Secure
gauge in place.
3. Tighten locking ring on gauge in clockwise
direction until gauge is tight against dashboard/panel. Tighten locking ring HAND
TIGHT ONLY.
Figure 1. Gauge Panel
Figure 2. Gauge Equipped
with Locking Ring
NOTE: Depending on the model of gauge, backlighting color may be changed
to either red, green or blue by installing the optional color filter over the bulb
(not available for all gauge kits).
1. Insert the light bulb and socket assemblies
into the light receptacles on the back of the
gauge and press firmly to snap/lock into
place.
NOTE: Wire for gauge lights must be purchased separately. Use size 18-20 AWG
stranded copper wire.
GAUGE LIGHT INSTALLATION AND CONNECTION
3
2. Splice the RED or WHITE wire from the gauge light(s) into the vehicle's
lighting circuit, between the dimmer control switch and the dash lights (consult the vehicle's service manual for proper wire).
3. Connect light socket BLACK wire to a good chassis ground.
4. Insulate all connections with shrink tubing to prevent shorting.
WARNING: For bulb replacement use only part # 161 Instrument/
Indicator wedge type bulbs available at most auto parts stores. DO
NOT USE ANY OTHER PART NUMBER SINCE THE HEAT PRODUCED
BY A HIGHER WATTAGE BULB WILL MELT THE GAUGE CASE AND
CREATE A FIRE HAZARD.
Figure 3. Light Bulb Installation
GAUGE CONNECTION
4
A. VOLTMETER
1. Using a multimeter or test light, find a 12-volt positive (+) location that is hot
ONLY when the ignition key is in the "ON" position (possible locations: fuse
panel accessory, radio and cigarette lighter circuits).
NOTE:Wire must be purchased separately.Use 18-20 AWG stranded copper wire.
2. Crimp or solder ¼" (6.35 mm) female spade/ring terminals (included) on
one end of voltmeter positive (+) and negative (-) wires, and connect wires
to voltmeter positive (+) and negative (-) terminal ring/spade posts, as applicable.
3. Connect voltmeter positive (+) wire to an accessory location or line as
described in step 1.
4. Connect voltmeter negative (-) wire to a good bare metal chassis ground on
the vehicle.
NOTE:To prevent electrical shorts, route wires away from sharp edges and
parts. Insulate all splices with shrink tubing.
5. Reconnect the negative (-) battery
cable. With the ignition switch in
the "ON" position and engine NOT
RUNNING, voltmeter should read
between 12.5 and 13.2 volts. A
lower reading indicates a low battery, a poor connection or
dirty/defective battery cables.
6. Start and run engine. Voltmeter
should read between 13.3 and
15.2 volts (specifications vary,
consult your vehicle's service
manual for proper specifications).A lower reading can indicate a faulty voltage regulator, slipping belts, faulty alternator/battery, a poor connection or
excessive loads.A higher reading can indicate a faulty voltage regulator.
NOTE: If voltmeter fails to read, make sure positive (+) and negative (-)
connections on rear of gauge match. If voltmeter still fails to read, recheck
and tighten all connections.
Figure 4.Voltmeter Connections
2.0
2.0
LOCKING RING
OPTIONAL COLOR
BULB AND
SOCKET ASSEMBLY
FILTER
VOLT METER
GAUGE
RED
BLACK
CHASSIS
GROUND
SWITCHED +12V
(FUSE BOX)
© 2004 IEC - All Rights Reserved
GAUGE CONNECTION (Cont)
4
B. MECHANICAL OIL PRESSURE
NOTE: Before installation, use shop cloths and drip pans to protect interior
from potential vehicle leaks.
1. Determine routing for nylon tubing.Use an existing firewall grommet, or drill
a 3/8” (9.53 mm) diameter hole through firewall to accommodate nylon tubing. Install a rubber grommet (purchased separately) in hole, use shrink
tubing to protect nylon tubing from chaffing or other damage.
NOTE: Some gauges require a tubing kit (purchased separately) for installation.
2. Connect nylon tubing to gauge using compression sleeve and compression
nut.Tighten compression nut until tubing is secure.
3. Route nylon tubing through grommet in firewall.
4. Locate correct oil pressure port on engine and, if required, install proper
adapter from gauge kit.
NOTE: Adapters for most Domestic/Asian vehicles included (excludes 6500
Series gauges). Additional adapters purchased separately.
5. Connect nylon tubing to pressure port adapter using tube connector, compression sleeve and compression nut.Tighten compression nut until tubing
is secure.
6. Secure tubing along its route to prevent damage from sharp edges, moving
parts or hot engine components.
7. Reconnect negative (-) battery cable. Start and run engine for approximately 30 seconds.Turn off engine and check gauge installation for leaks.
Tighten or reseal joints as needed and retest.
Figure 5. Mechanical Oil Pressure Gauge Connections
C. MECHANICAL TEMPERATURE
1. Determine routing for temperature sensor. Use an existing firewall grom-
met, or drill a 7/8” (22.23 mm) hole through firewall to accommodate capillary tube with sensor. Install a rubber grommet (purchased separately), in
hole to protect capillary tube from chaffing or other damage.
CAUTION:The capillary tube is a sealed, pressurized tube that is filled with
Ether gas. NEVER CUT THE TUBE OR ATTEMPT TO REMOVE IT FROM
THE GAUGE PORT.
2. Route capillary tube through grommet in firewall.
3. Remove the vehicle's existing temperature sending unit. Install the proper
size adapter (an adapter must be used to properly seat temperature
sender; see section 1, item 6) in sender hole and tighten securely. Insert
temperature sensor in adapter and tighten sensor nut securely. DO NOT
ROTATE SENSOR OR CAPILLARY TUBE WHILE TIGHTENING NUT OR
CAPILLARY TUBE MAY BE DAMAGED.
NOTE: Adapters for most Domestic/Asian vehicles included (excludes 6500
Series gauges). Additional adapters purchased separately.
4. Secure capillary tube along its route to prevent damage from sharp edges,
moving parts or hot engine components. DO NOT CRIMP, KINK OR MAKE
SHARP BENDS IN THE CAPILLARY TUBE.
5. Reconnect negative (-) battery cable. Start and run engine and check
gauge installation for leaks.Tighten or reseal joints as needed and retest.
Figure 6. Mechanical Water Temperature Gaug e Connections
The Manufacturer warrants to the original purchaser that this unit is free of defects in
materials and workmanship under normal use and maintenance for a period of one (1)
year from the date of original purchase.If the unit fails within the one (1) year period, it
will be repaired or replaced, at the Manufacturer's option, at no charge, when returned
prepaid to the Technical Service Center with Proof of Purchase. The sales receipt may
be used for this purpose. Installation labor is not covered under this warranty.
All replacement parts, whether new or re-manufactured, assume as their warranty
period for only the remaining time of this warranty. This warranty does not apply to
damage caused by improper use, accident, abuse, improper voltage, service, fire,
flood, lightning, or other acts of God, or if the product was altered or repaired by anyone other than the Manufacturer's Technical Service Center.Consequential and incidental damages are not recoverable under this warranty.Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights,
which vary from state to state. No portion of this warranty may be copied or duplicated without the expressed written permission from the Manufacturer.
Obtaining Warranty Service:
Products requiring service should be returned as follows:
1. Call the Technical Service Center to obtain a Return Reference Number:
USA & Canada = 1-800-544-4124
Other = 714-241-6805
2. Package the product carefully to prevent shipping damage
3. Include your name, return address, and a day contact phone
4. Enclose a copy of the dated sales receipt
5. Describe the problem
6. Ship prepaid to: Technical Service Center, 17291 Mt.Herrmann Street, Fountain
Valley, CA 92708 U.S.A.
Phone: 1-800-544-4124 or 714-241-6805 Fax: 714-432-7910
Web: www
.iEQUUS.com Email: service@iEQUUS.com
LIMITED WARRANTY AND SERVICE PROCEDURES
COMPRESSION
NUT
1/8"
GAUGE
PORT
USE TEFLON SEALING TAPE ON NOTED THREAD JOINTS.
*
COMPRESSION
*
SLEEVE
OPTIONAL
GROMMET
NYLON
TUBING
COMPRESSION
COMPRESSION
NUT
SLEEVE
1/8"
CONNECTOR
TUBE
ADAPTER
*
*
ENGINE
BLOCK
OPTIONAL
GROMMET
USE TEFLON SEALING TAPE ON NOTED THREAD JOINTS.
*
CAPILLARY TUBE
SENSOR
NUT
*
OPTIONAL
ADAPTER
TEMPERATURE
SENSOR
*
ENGINE
BLOCK