Equalizer HP350S, HP550S, HP550D, HP1000S, HP1000D Operator's Instruction Manual

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HP350S, HP350D, HP550S, HP550D HP1000S, HP1000D

HYDRAULIC SEALED HAND PUMPS

Operator Instruction Manual

info@equalizerinternational.com

www.equalizerinternational.com

INNOVATION IN ITS MOST FUNCTIONAL FORM

INDEX

SECTION CONTENTS PAGE NO.

1 INTRODUCTION 1

2 SAFETY INFORMATION 2-3

3 KIT COMPONENTS 4

4 TECHNICAL DATA 5

5 HOW THE HAND PUMPS WORK 6

6 INSTALLATION AND OPERATION 7-12

6.1 HP350S, HP550S & HP1000S

6.2 HP350D, HP550D & HP1000D

7-8

9-12

7 EXAMINATION, MAINTENANCE AND STORAGE 13

8 PARTS LISTS 14-16

9 WEIGHTS AND DIMENSIONS 17

10 TROUBLESHOOTING 18-19

1. INTRODUCTION

The Equalizer HP-S hydraulic single-port sealed hand pump and HP-D hydraulic twin-port sealed hand pump replace the Equalizer P142 hydraulic hand pump.

The HP350S, HP550S, HP1000S, HP350D and HP550D and HP1000D are tailored for use with Equalizer International Ltd hydraulic equipment. Their output is regulated to 700bar

(10,000psi) and is delivered from an output port threaded ⅜” NPT. The HP350S and HP350D

can be used with any 700 bar (10,000 psi) rated hydraulic equipment with an oil capacity of 350cc (21.35 in3) or less. The HP550S and HP550D can be used with any 700bar (10,000psi) rated hydraulic equipment with an oil capacity of 550cc (30.51 in3) or less. The HP1000S and HP1000D can be used with any 700bar (10,000psi) rated hydraulic equipment with an oil capacity of 1000cc (61.0 in3) or less.

The diaphragm oil reservoir means that, unlike conventional hand pump units, the HP-S and HP-D pump ranges are operable at all angles and are highly resistant to accidental spillage of

hydraulic uid.

Pressure rating:

● 1st stage: 13.8 bar (197 psi)

● 2nd stage: 700 bar (10,000 psi)

HYDRAULIC SEALED HAND PUMPS

OPERATOR INSTRUCTION MANUAL

HP IM REV 07

06/06/2014

PAGE 1

2. SAFETY INFORMATION

The operator MUST read this manual prior to using the tools.

Failure to comply with the following cautions and warnings could cause equipment

damage and personal injury; read the manual fully!

Read all the following instructions, warnings and cautions carefully. Follow all safety

precautions to avoid personal injury or property damage during system operation.

Equalizer International Ltd cannot be responsible for damage or injury resulting from unsafe

product use, lack of maintenance or incorrect product and/or system operation. Contact

Equalizer International Ltd when in doubt as to the safety precautions and applications. To

protect your warranty, use only good quality hydraulic oil of the grade 15cSt.

Only people competent in the use of hydraulic equipment should use these tools.

In all installations the site safety requirements must be adhered to. ALSO the safety of the

operator, and when present, any assisting personnel, is of paramount importance along with

the safety of others including, when present, the general public.

These instructions are only to cover the safe operation of THE EQUALIZER HP350S, HP550S,

HP1000S, HP350D, HP550D and HP1000D HYDRAULIC SEALED HAND PUMPS during normal

maintenance/installation operations. All other safety aspects must be controlled by the

operation supervisor.

HYDRAULIC SEALED HAND PUMPS

OPERATOR INSTRUCTION MANUAL

PAGE 2

A CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to, or destruction of equipment or other property.

A WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury.

A DANGER is only used when your action or lack of action may cause serious injury or even death.

IMPORTANT: Operator must be competent in the use of hydraulic equipment. The operator must have read and understood all instructions, safety issues, cautions and warnings before starting to operate the Equalizer equipment.

WARNING: To avoid personal injury and possible equipment damage, make sure all hydraulic components are rated to a safe working pressure of 700 bar (10,000 psi)

WARNING: Do not overload equipment. Overloading causes equipment failure and possible personal injury.

CAUTION: Make sure that all system components are protected from external sources of damage, such as excessive heat, ame, moving machine parts, sharp edges and corrosive chemicals.

CAUTION: Avoid sharp bends and kinks that will cause severe back-up pressure in hoses. Bends and kinks lead to premature hose failure. Do not drop heavy objects onto hoses. A sharp impact may cause internal damage to hose wire strands; applying pressure to a damaged hose may cause it to rupture. Do not place heavy weights on the hoses, or allow vehicles to roll over the hoses; crush damage will lead to premature hose failure.

WARNING: Immediately replace worn or damaged parts with genuine Equalizer

parts. Equalizer parts are designed to t

properly and withstand rated loads. For repair or maintenance service contact your Equalizer distributor or service centre.

DANGER: To avoid personal injury keep hands and feet away from the tool and workpiece during operation.

WARNING: Always wear suitable clothing and Personal Protective Equipment (PPE).

DANGER: Do not handle pressurised hoses. Escaping oil under pressure can penetrate the skin, causing serious injury. If oil is injected under the skin, seek medical attention immediately.

WARNING: Never pressurize unconnected couplers. Only use hydraulic equipment in a connected system.

IMPORTANT: Do not lift hydraulic equipment by the hoses or couplers. Use the carrying handle or other means of safe transport.

CAUTION: Do not operate the equipment without lubricating all moving parts. Use only high pressure molybdenum disulphide grease.

HYDRAULIC SEALED HAND PUMPS

OPERATOR INSTRUCTION MANUAL

PAGE 3

3. KIT COMPONENTS

HP350S KIT COMPONENTS

1 x HP350S Pump Unit 1 x Pressure Gauge

1 x ⅜” Port Gauge Adaptor