Epson Stylus 800, Stylus 1000 Service Manual 1

Page 1
Chapter 1
Product Description
1.1 Features..............................................................................................................1-1
1.2 Accessories and Options..................................................................................1-2
1.3 Hardware Specifications...................................................................................1-3
1.3.1 Printing Specifications................................................................................1-3
1.3.2 Print Speed and Printable Columns...........................................................1-3
1.3.3 Paper Feeding..............................................................................................1-4
1.3.4 Paper Specifications...................................................................................1-4
1.3.4.2 Transparencies, Glossy Paper............................................................................................1-4
1.3.4.3 Envelopes...........................................................................................................................1-4
1.3.5 1.3.5 Printable Area....................................................................................1-5
1.3.6 ASF Paper Capacity.....................................................................................1-6
1.3.7 Ink Specifications........................................................................................1-7
1.3.8 Electric Specifications................................................................................1-8
1.3.9 Reliability......................................................................................................1-8
1.3.10 Safety Approvals........................................................................................1-8
1.3.11 CE Marking.................................................................................................1-8
1.3.12 Acoustic Noise...........................................................................................1-8
1.3.13 Environmental Conditions........................................................................1-9
1.3.14 Physical Specifications.............................................................................1-9
1.4 Firmware Specifications.................................................................................1-10
1.4.1 Control Codes and Character Specifications..........................................1-10
1.4.2 Input Data Buffer........................................................................................1-12
1.5 Interfaces..........................................................................................................1-13
1.5.1 Parallel Interface (Forward Channel)......................................................................................1-13
1.5.2 Parallel Interface (Reverse Channel).....................................................................................1-16
1.5.3 Mac Serial Interface................................................................................................................1-17
1.5.4 Optional Interface....................................................................................................................1-18
1.5.5 Preventing Hosts from Data Transfer Timeout.......................................................................1-18
1.5.6 Interface Selection.....................................................................................1-18
1.6 Operations........................................................................................................1-19
1.6.1 Control Panel.............................................................................................1-19
1.6.2 Default Settings.........................................................................................1-21
1.6.3 Printer Adjustment Mode..........................................................................1-23
1.6.4 Ink Smudge Prevention Mode..................................................................1-23
1.6.5 EEPROM Clear Mode.................................................................................1-23
1.6.6 Printer Initialization...................................................................................1-24
1.6.7 Initialization Items and Values..................................................................1-25
1.6.8 Self-test Function......................................................................................1-26
1.6.9 Hexadecimal Dump Function...................................................................1-26
1.6.10 Error Conditions......................................................................................1-26
1.6.11 Monochrome Printing Mode...................................................................1-26
Page 2
1.7 Main Components...........................................................................................1-27
1.7.1 C202 MAIN Board......................................................................................1-28
1.7.2 C202 PSB/PSE Board................................................................................1-29
1.7.3 C202 Panel Board......................................................................................1-30
1.7.4 Printer Mechanism....................................................................................1-30
1.7.5 Housing......................................................................................................1-31
Page 3
Product Description

1.1 Features

The EPSON Stylus COLOR 800 is a high-performance color ink jet printer designed for the small office/home office (SOHO) market. The main features of this printer are:
High print quality for color graphics
High resolution 1440 (H) x 720 (V) dpi printing Colors Cyan, Magenta, Yellow, Black Printing method Traditional and new Microweave printing Smaller dot diameter for image improvement
High-speed printing
400 cps in LQ mode 533 cps in Draft mode
Built-in auto sheet feeder with a wide page capability and high capacity This printer holds: 100 cut-sheets (55 g/m
10 envelopes 20 sheets of glossy paper 30 index cards 50 transparency film sheets 70 sheets of special paper
2 interfaces built-in and 1 optional interface card
Mac serial interface (up to approximately 900K bps) Bidirectional parallel interface (IEEE-1284 level 1 device) Optional Type-B interface card
4 scalable fonts and 5 LQ fonts:
Scalable fonts Roman T, Sans Serif H, Roman, Sans Serif LQ fonts Roman, Sans Serif, Courier, Prestige, Script
9 usable character tables (NLSP version)
Italic, PC437, PC850, PC437 Greek, PC852, PC853, PC855, PC857, PC866, PC869, MAZOWIA, Code MJK, ISO 8559-7, Latin 1T, Bulgaria, PC774, Estonia, ISO 8859-2, PC866 LAT
2
)
Rev. A
Figure 1- 1. Exterior View of Stylus COLOR 800
1-1
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EPSON Stylus
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1.2 Accessories and Options

Table 1-1. Accessories
Part Number Description Quantity
4006678 5020108 5020089
Table 1-2. Options and Consumables
Part Number Description Quantity
C82305/C82306 C82307/C82308
C82310 C82313 C82315 C82314 C82312 C82331 C82345
C836021
C83603 C83604
C83605 C83606 S020108 S020089 S041059 S041025 200 sheets S041060 S041061 S041026 200 sheets S041062 S041067 S041054 S041121 S041122 S041071 S041072 S041107 S041126 S041124 S041063 S041064 S041106
Serial interface card 32KB serial interface 32KB parallel interface card 32KB EEE-488 interface card TWAIN interface card Coax interface card LocalTalk™ interface card Ethernet interface card Type B bidirectional parallel interface card Parallel interface cable (shielded) from D-SUB 25-pin to
Amphenol 57 Serial interface cable from D-SUB 25-pin to D-SUB 25­pin
Serial interface cable from D-SUB 9-pin to D-SUB 25-pin
Black ink cartridge Color ink cartridge EPSON 360 dpi ink jet paper (A4)
EPSON 360 dpi ink jet paper (Letter) EPSON photo-quality Ink jet paper (A4)
EPSON photo-quality ink jet paper (Letter) EPSON photo-quality ink jet paper (Legal) EPSON photo-quality ink jet card (A6) EPSON photo-quality ink jet card (5.8 inches) EPSON photo-quality ink jet card (10.8 inches) EPSON photo-quality glossy film (A4) EPSON photo-quality glossy film (Letter) EPSON photo-quality glossy film (A6) EPSON photo-quality glossy paper (A4) EPSON photo-quality glossy paper (Letter) EPSON ink jet transparencies (A4) EPSON ink jet transparencies (Letter) EPSON photo-quality self-adhesive sheets (A4)
Note: Asterisk in a part number replaces the last digit of the part number, which varies by
country.
User’s Guide 1 Ink Cartridge (Black) 1 Ink Cartridge (Color) 1 CD ROM (Printer Driver, Utility) 1
100 sheets
100 sheets 100 sheets
100 sheets 100 sheets 50 sheets
15 sheets 15 sheets 10 sheets
30 sheets 30 sheets 10 sheets
1-
Rev. A
Page 5

1.3 Hardware Specifications

1.3.1 Printing Specifications

Print method Nozzle configuration
32/360 inch
On-demand ink jet Monochrome 128 nozzles (32 x 4 staggered) Color (magenta, cyan, yellow) 64 nozzles (32 X 2 staggered,
144/360 inch
32/360 inch
#127#128
#125#126
32/360 inch
144/360 inch
#64
each color)
32/360 inch
#63
320/360 inch
#64
144/360 inch
#63
Product Description
32/360 inch
#64
#63
#2 #3#4#1
Black
Paper feed direction
#2
Cyan

Figure 1- 2. Nozzle Configuration

Print direction
Bidirectional with logic-seeking

1.3.2 Print Speed and Printable Columns

Table 1-3. Print Speed and Printable Columns in Character Mode
Character Pitch Printable
Columns
10 cpi (Pica) 80 400 cps 533 cps 12 cpi (Elite) 96 480 cps 640 cps 15 cpi 120 600 cps 800 cps 17 cpi (Pica condensed) 137 684 cps 912 cps 20 cpi (Elite condensed) 160 800 cps 1067 cps
Table 1-4. Print Speed and Printable Area for Raster Graphics Mode
Print Mode Printable Area Available Dots CR Speed
180 dpi x 180 dpi 8.27 inch 1488 26.7 ips 360 dpi x 360 dpi 8.27 inch 2976 20 ips 720 dpi x 720 dpi 8.27 inch 5952 20 ips 1440 dpi x 720 dpi *
1
8.27 inch
#1
#2
Magenta
#1
#2
Yellow
LQ Speed Draft Speed
5952 *
2
10 ips
#1
Rev. A
*1: Printing at 1440 x 720 dpi is available only using the Microweave driver. *2: Can be printed by sending following command sequence:
1. Set print speed to 10 ips.
2. Print a 180 x 720 raster image.
3. Advance the paper using an increment of 31/720 inch.
4. Move the print position horizontally using an increment of 1/1440 inch.
5. Print a 180 x 720 raster image.
6. Advance the paper using an increment of 31/720 inch.
7. Repeat steps 2 to 6.
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1.3.3 Paper Feeding

Paper Transport Method

Line Spacing

Paper Path

Feeding Speed


1.3.4 Paper Specifications

1.3.4.1 Cut Sheets

Table 1-4. Cut Sheet Specifications
Size Width Length
A4 Letter B5 Legal Half Letter Exclusive A5
210 mm (8.3”) 297 mm (11.7”) 216 mm (8.5”) 279 mm (11.0”) 182 mm (7.2”) 257 mm (10.1”) 216 mm (8.5”) 356 mm (14.0”)
139.7 mm (5.5”) 215.9 mm (8.5”)
185.2 mm (7.25”) 266.7 mm (10.5”)
148.5 mm (5.8”) 210 mm (8.3”)
Friction feed with built-in auto sheet feeder (ASF) 1/6, 1/8, or programmable at 1/360 inch Top entry (ASF) with semi straight paper path 1/3 inch100 ms
Continuous 5.0 inches per second
Thickness

Paper Weight

Quality

0.08 mm (0.003”) to 0.11 mm (0.004”) 64 g/m Exclusive paper, bond paper, PPC
2
(17 lb.) to 90 g/m2 (24 lb.)

1.3.4.2 Transparencies, Glossy Paper

Table 1-5. Transparency Size
Size Width Length
Thickness

A4 Letter
210 mm (8.3”) 297 mm (11.7”) 216 mm (8.5”) 279 mm (11.0”)
0.075 mm (0.003”) to 0.085 mm (0.0033”)
Note: Printing on transparencies is available only at normal temperatures.

1.3.4.3 Envelopes

Table 1-6. Envelope Size
Size Width Length
No.10 241 mm (9 1/2”) 104 mm (4 1/8”) DL 220 mm (8.7”) 110 mm (4.3”) C6 114 mm(4.5”) 162 mm (6.4”)
Thickness

Paper Weight

Quality

Note: 1. Printing on envelopes is only available at normal temperatures.
2. Insert the longer side of the envelope horizontally.
0.16 mm (0.006”) to 0.43 mm (0.02”) 45 g/m Bond paper, Plain paper, Airmail
2
(12 lb.) to 90 g/m2 (24 lb.)

1.3.4.4 Index Cards

Table 1-7. Index Card Size
Size Width Length
A6 index card 105 mm (4.1”) 148 mm (5.8)
5” X 8” 127 mm (52) 203 mm (8”)
8” X 10” 203 mm (8”) 254 mm(10”)
Thickness

1-
Less than 0.23 mm (0.0091”)
Rev. A
Page 7

1.3.5 Printable Area

Cut Sheets
Product Description
PW
LM RM
TM
PW
Paper Size
(Paper Width)
(typical)
A4 210 mm
(8.3”)
Letter 216 mm
(8.5“)
B5 182 mm
(7.2“)
Legal (L) 216 mm
(8.5“)
Statement 139.7 mm
(5.5“)
Executive 190.5 mm
(7.5“)
Printable Area
BM
Table 1-8. Margins for Different Cut Sheet Sizes
Figure 1- 3. Printable Area for Cut Sheets
PL (Paper
Length)
(typical)
297 mm
(11.7”)
279 mm
(11.7“)
257 mm
(10.1“)
536 mm
(14.0“)
215.9 mm (8.5“)
254 mm
(10“)
LM (Left
Margin)
(Minimum)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
RM (Right
Margin)
(Minimum)
3 mm
(0.12”)
*1
9 mm
(0.35”)
3 mm
(0.12”)
9 mm *
1
(0.35”)
3 mm
(0.12”)
3 mm
(0.12”)
(Top Margin)
PL
TM
(Minimum)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
3 mm
(0.12”)
BM (Bottom
Margin)
(Minimum)
14 mm
(0.54”)
14 mm
(0.54”)
14 mm
(0.54”)
14 mm
(0.54”)
14 mm
(0.54”)
14 mm
(0.54”)
*1: 3 mm (0.35”) in raster graphics mode.
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LM
LM
(Left Margin)
3 mm
(0.12”)
Printable area
Figure 1- 4. Printable Area for Envelopes
Table 1-9. Minimum Margins for Envelopes
RM
(Right Margin)
3 mm
(0.12”)
TM
(Top Margin)
3 mm
(0.12”)
RM
TM
BM
BM
(Bottom Margin)
14 mm
(0.55”)

1.3.6 ASF Paper Capacity

The following table shows the maximum capacity for each paper type you can load in the ASF.
Table 1-10. ASF Paper Capacity
Paper Capacity
Plain paper (64 g/m2) 100 sheets EPSON photo-quality paper 65 sheets EPSON 360 dpi paper 65 sheets EPSON photo-quality glossy paper 20 sheets EPSON photo-quality glossy film 30 sheets *1 * EPSON ink jet transparencies 30 sheets * EPSON photo-quality cards 30 sheets * EPSON photo-quality self-adhesive sheets 1 sheet
*1. When 30 sheets are loaded in the ASF, you must set the TOP margin to more than 30 mm. Otherwise you must load the paper sheet by sheet. *2. Depending on the paper, you must set the paper feed guide sheet for the last sheet in the ASF.
2 1 2
1-
Rev. A
Page 9

1.3.7 Ink Specifications

Black Ink Cartridge

Table 1-11. Black Ink Cartridge Specifications
Black Ink Cartridge
Type Exclusive cartridge Color Black (Quick Penetration) Print Capacity 900 pages / A4 (ISO/IEC 10561 Letter Pattern at 360 dpi) Ink life 2 years from indicated production date Storage Temperatures
Dimensions 30 mm (W) x 58 mm (D) x 38.5 mm (H)
*1 The cartridge must not be kept at 40° C (104° F)for more than a month. *2 The cartridge must not be kept at 60° C (140° F) for more than 120 hours.
Note:
1. Do not refill the cartridge. The ink cartridge is a consumable item.
2. Do not use a cartridge whose ink life has expired.
3. Ink freezes below –4° C (23° F); however it will be usable again after keeping it for more than 3 hours at room temperature.
Storage –20 to 40° C (–4 to 104° F) Storage (packed) –30 to 40° C (–22 to 104° F) In transit (packed) –30 to 60° C (–22 to 140° F)
(1.18” x 2.28” x 1.51”)
Product Description
* 1
* 1 * 1 *2
Color Ink Cartridge

Table 1-12. Color Ink Cartridge Specifications
Color Ink Cartridge
Type Exclusive cartridge Color Magenta, Cyan, Yellow (Quick Penetration) Print Capacity 300 pages A4 (at 360 dpi, 5% duty each color) Ink life 2 years from indicated production date Storage Temperatures
Storage –20 to 40° C (–4 to 104° F) Storage (packed) –30 to 40° C (–22 to 104° F) In transit (packed) –30 to 60° C (–22 to 140° F)
Dimensions 42.9 mm (W) X 52.7 mm (D) X 38.5 mm (H)
(1.68”X 2.07” X 1.51”)
*1 Do not keep the cartridge at 40° C (104° F) for more than a month. *2 Do not keep the cartridge at 60° C (140° F) for more than 120 hours.
Note:
1. Do not refill the cartridge. The ink cartridge is a consumable item.
2. Do not use a cartridge whose ink life has expired.
3. Ink freezes below –4° C (23° F); however it will be usable again after keeping it for more than 3 hours at room temperature.
* 1
* 1 * 1 *2
Rev. A
1-7
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1.3.8 Electric Specifications

120 V Version
Rated voltage 120 VAC Input voltage range 103.5 to 132 VAC Rated frequency range 50 to 60 Hz Input frequency range 49.5 to 60.5 Hz Rated current 0.4 A (Maximum 0.5A) Power consumption Approximately 18 W (ISO/IEC 10561 Letter pattern)
Energy star compliant
Insulation resistance 10M ohms, min. (between AC line and chassis, 500 VDC) Dielectric strength 1,000 VAC rms. for 1 minute or
1,200 VAC rms. for 1 second (between AC line and chassis)
220-240 V Version
Rated voltage 220 to 240 VAC Input voltage range 198 to 264 VAC Rated frequency range 50 to 60 Hz Input frequency range 49.5 to 60.5 Hz Rated current 0.2 A (Maximum 0.3A) Power consumption Approximately 18 W (ISO/IEC 10561 Letter pattern) Insulation resistance 10M ohms, min. (between AC line and chassis, 500 VDC)
Energy star complinat
Dielectric strength 1,500 VAC rms. for 1 minute (between AC line and chassis)

1.3.9 Reliability

Total Print Volume

Printhead Life

75,000 pages (A4/Letter) 2,000 million dots /nozzle

1.3.10 Safety Approvals

120 V Version

Safety standards UL1950 with D3
CSA C22.2 No.950 with D3
EMI FCC part15 subpart B class B
CSA C108.8 class B
220 - 240 V Version

Safety standards EN 60950 (VDE, NEMKO) EMI EN 55022 (CISPR Pub.22) class B
AS/NZS 3548 class B

1.3.11 CE Marking

220 - 240 V Version

Low Voltage Detection 73/23/EEC EN 60950 EMC Detection 89/336/EEC EN 55022 class B
EN 61000-3-2 EN 61000-3-3 EN 50082-1 IEC801-2 IEC801-3 IEC801-4

1.3.12 Acoustic Noise

Noise level

1-
Approximately 51 dB (A) (According to ISO 7779)
Rev. A
Page 11

1.3.13 Environmental Conditions

Temperature
Operating 10 to 35 * Storage –20 to 40° C (–4 to 104° F) (for less than 1 month at 40°) * Transit –20 to 60° C (–4 to 140° F) (for less than 120 hours at 60°)
1
Product Description
2
Humidity
Operating 20% to 80% (without condensation) * Non operating 5% to 85% (without condensation) *
Resistance to Vibration
Operating 0.15 G *
2
Non-operating 0.50 G
Resistance to Shock
Operating 1 G within 1 ms*
2
Non-operating 2 G within 2 ms
Humidity (%)
90
80
70
60
50
40
30
20
Operating environment
1
2
C
10 20
(50 H)
Figure 1- 5. Environmental Conditions
*1 :Refer to the table above. *2 :In shipment container.

1.3.14 Physical Specifications

Weight

Dimensions

6.5 kg 475 mm (W) x 274 mm (D) x 177 mm (H) (18.7” x 10.78” x 6.96”)
C
27
(80 H)
30
C
C
35
C
(95 H)
Temperature ( )
40
C
C
Rev. A
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1.4 Firmware Specifications

1.4.1 Contr ol Codes and Character Specifications

Control Codes

Character Tables

Standard version (11 character tables)
Italic table PC 437 (US, Standard Europe) PC 850 (Multilingual) PC 860 (Portuguese) PC 861 (Icelandic) PC 863 (Canadian-French) PC 865 (Nordic) Abicomp BRASCII Roman 8 ISO Latin 1
NLSP version (19 character tables)
Italic table PC850 (Multilingual) PC 437 (US, Standard Europe) PC 437 (Greek) PC 852 (East Europe) PC 853 (Turkish) PC 855 (Cyrillic) PC 857 (Turkish) PC 866 (Russian) PC 869 (Greek) MAZOWIA (Poland) Code MJK (CSFR) ISO 8559-7 (Latin, Greek) ISO Latin 1T (Turkish) Bulgaria (Bulgaria) PC 774 Estonia ISO8859-2 (ISOLatin2) PC 866 LAT
ESC P/2 EPSON remote command IBM X 24E emulation
Legal and 14 international character sets
1-1
Rev. A
Page 13
Typefaces
Bitmap LQ fonts
EPSON Roman 10 cpi, 12 cpi, 15 cpi, Proportional EPSON Sans Serif 10 cpi, 12 cpi, 15 cpi, Proportional EPSON Courier 10 cpi, 12 cpi, 15 cpi EPSON Prestige 10 cpi, 12 cpi, 15 cpi EPSON Script 10 cpi, 12 cpi, 15 cpi
Scalable fonts
EPSON Roman 10.5 pt.; 8 pt. to 32 pt. (2 pt. increments) EPSON Sans Serif 10.5 pt.; 8 pt. to 32 pt. (2 pt. increments) EPSON Roman T 10.5 pt.; 8 pt. to 32 pt. (2 pt. increments) EPSON Sans Serif H 10.5 pt.; 8 pt. to 32 pt. (2 pt. increments)
Note: Each typeface has 4 variations: Normal, Bold, Italic, and Bold Italic
An example of variations for EPSON Roman is as follows:
EPSON Roman normal EPSON Roman bold EPSON Roman italic EPSON Roman bold italic
Product Description
Rev. A
1-11
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EPSON Stylus
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Combinations of Character Tables and Typefaces
Standard Version
NLSP Version
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Table 1-13. Character Tables and Fonts
Character Tables Bitmap Fonts Scalable Fonts Scalable Fonts
EPSON Roman EPSON Sans Serif EPSON Courier EPSON Prestige
EPSON Script Italic table PC 437 (US Standard
Europe) PC 850 (Multilingual) PC 860 (Portuguese) PC 861 (Icelandic) PC 863 (Canadian-French) PC 865 (Nordic) BRASCII Abicomp Roman 8 ISO Latin 1 Italic table PC 437 (US Standard
Europe) PC 850 (Multilingual) PC 437 (Greek) PC 852 (East Europe) PC 853 (Turkish) PC 855 (Cyrillic) PC 857 (Turkish) PC 866 (Russian) PC 869 (Greek) MAZOWIA (Poland) Code MJK (CSFR) ISO 8859-7 (Latin/Greek) ISO Latin 1T (Turkish) Bulgaria (Bulgaria) PC 774 Estonia ISO 8859-2 (ISO Latin 2) PC 866 LAT
Supported Supported Supported
Supported Supported Not Supported
EPSON Roman EPSON Sans
Serif
EPSON Roman T EPSON Sans Serif H
Supported

1.4.2 I nput Data Buffer

Capacity 32KB
1-1
Rev. A
Page 15
Product Description

1.5 Interfaces

The EPSON Stylus COLOR 800 is equipped with two interfaces: parallel and Mac serial interface, and a card slot for an optional Type-B interface. This section provides information on each interface.

1.5.1 Parallel Interface (Forward Channel)

Transmission Mode
Synchronization

Handshaking

Signal Level

Table 1-14. Signal Level for TTL-Compatible IEEE-1284 Level 1 Device
Parameter Minimum Maximum Condition
VOH* — 5.5 V
VOL* –0.5 V —
IOH* — 0.32 mA VOH = 2.4 V IOL* — 12 mA VOL = 0.4 V
CO — 50 pF
VIH — 2.0 V
VIL 0.8 V —
IIH — 0.32 mA VIH = 2.0 V
IIL — 12 mA VIL = 0.8 V CI — 60 pF
Notes: * A LOW logic level on the Logic H signal line is as follows:
2.0 V or less when the printer is powered off.
3.0 V or more when the printer is powered on. The receiver provides an impedance equivalent to 7.5K ohms to ground.
8-bit parallel, IEEE-P1284 compatibility mode
/STROBE pulse
BUSY and /ACKNLG signal
TTL compatible level (IEEE-P1284 Level 1 device)
Refer to Table 1-15.
Adaptable Connector
The BUSY signal is set HIGH before setting either /ERROR LOW or PE HIGH, and held HIGH until all these signals return to an inactive state. The BUSY signal is HIGH in the following cases:
During data entry. When the input data buffer is full. While /INIT signal is at a LOW level or during hardware initialization. During a printer error condition (See the /ERROR signal). During test printing. When the printer is in default setting mode. When the parallel interface is not selected.
57-30360 (Amphenol) or equivalent
Rev. A
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The ERROR signal is at a LOW level when one of the following errors has occurred:
Printer hardware error (fatal error) Paper-out error Paper-jam error Ink-out error
The PE signal is HIGH during a paper-out error.
Data Transmission Timing (Forward Channel)
Table 1-15. Data Transmission Timing
Parameter Minimum Maximum
tsetup 500 ns — thold 500 ns — tstb 500 ns — tready 0 — tbusy 500 ns tt-out 120 ns tt-in 200 ns treply — tack 500 ns 10 µs tnbusy 0 — tnext 0
Note: tt-out shows the rise and fall time of every output signal.
tt-in shows the rise and fall time of every input signal.
DATA
STROBE
BUSY
ACKNLG
data byte n data byte n+1
thold
tsetup
tstb
treply
tack tnbusy
Figure 1- 6. Data Transmission Timing
tnext
1-1
Rev. A
Page 17
Connector Pin Assignments and Signals
Table 1-16. Connector Pin Assignments and Signals (Forward Channel)
Pin No. Signal Name Return
GND Pin
1
2-9
10 11 12 13 14
31
32 36
18 35 17
16,33,19-30
15,34
1.
/STROBE
2.
DATA 0-7
3.
/ACKNLG
4.
BUSY
5.
PE
6.
SLCT
7.
/AFXT
8.
/INIT
9.
/ERROR
10.
/SLIN
11.
Logic H
12.
+5V
13.
Chassis
GND
14.
GND
15.
NC
19 I The STROBE pulse. Reading in of data is
20-27 I The DATA 0 to DATA 7 signals represent
28 O This signal is a negative pulse indicating that 29 O When this signal is at a HIGH level, the 28 O When this sign is at a HIGH level, the paper 28 O Always at HIGH level when the printer is 30 I Not used.
30 I The falling edge of a negative pulse or a
29 O When the printer detects an error, this 30 I Not used.
O Pulled up to +5 V via 3.9K-ohm resistor. — O Pulled up to +5 V via 3.3K-ohm resistor. — Chassis ground.
Signal ground. — Not connected.
Product Description
I/O Description
performed at the falling edge of this pulse. data bits 0 to 7, respectively. Each signal is
at a HIGH level when data is logical 1 and a LOW level when data is logical 0.
the printer can again accept data. printer is not ready to accept data. empty status is detected. powered on.
LOW signal on this line causes the printer to initialize. Minimum 50 µs pulse is necessary.
signal goes LOW.
Note: 1. / at the beginning of a signal means active LOW.
2. The I/O column indicates the direction of the signal as viewed from the printer.
Rev. A
1-15
Page 18
EPSON Stylus
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800

1.5.2 Parallel Interface (Reverse Channel)


Transmission Mode

Adaptable Connector

Synchronization

Handshaking

Data Transmission Timing

Signal Level

Extensibility Request
The printer accepts a request when the extensibility request value is 00H or 04H. The description of each value is as follows:
00HRequest nibble mode reverse channel transfer 04HRequest to return Device ID using nibble mode reverse channel transfer.
Device ID
The printer sends following device ID string upon request:
[00H] [43H] MFG EPSON CMD ESCPL2E, PRPXL, BDC MDL STYLUS[SP]COLOR[SP]800 CLS PRINTER
Note: [00H] denotes a hexadecimal value of zero.
IEEE-1284 nibble mode Same as the forward channel Refer to the IEEE-1284 specification Refer to the IEEE-1284 specification Refer to the IEEE-1284 specification IEEE-1284 level 1 device (See forward channel.)
Table 1-18 shows pin assignments and signals for the parallel interface reverse channel.
Table 1-17. Connector Pin Assignments and Signals (Reverse Channel)
Pin No. Signal Name Return
GND Pin
1 HostClk 19 I Clock signal from the host computer.
2-9 DATA 0-7 20-27 I These signals represent parallel data on bits
10 PtrClk 28 O Clock signal from the printer 11 PtrBusy/
Data bits 3,7
12 AckDataReq/
Data Bits 2,6
13 Xflag/Data bits 1, 5 28 O X flag signal. Data bits 1 or 5 in reverse 14 Host Busy 30 I Busy signal from the host computer
31 /INIT 30 I Not used 32 /Data Avail/
Data Bit 0,4 36 1284-Active 30 I 1284 active signal. 18 Logic-H — O Pulled up to +5 V via 3.9K-ohm resistor. 35 +5V — O Pulled up to +5 V via 3.3K-ohm resistor. 17 Chassis GND — — Chassis ground for the printer.
16, 33, 19-30 GND — — Signal ground.
15, 34 NC — — Not connected.
29 O Busy signal from the printer. Data bits 3 or 7 28 O Acknowledge request signal. Data bits 2 or 6
29 O Data available signal. Data bits 0 or 4 in
I/O Description
2 to 9. Each signal is HIGH when the data is logical 1 and LOW when the data is logical 0.
in reverse channel. in reverse channel. channel.
reverse channel.
Note: 1. The symbol / at the beginning of a signal means active LOW.
2. The I/O column indicates the direction of the signal as viewed from the printer.
1-16
Rev. A
Page 19

1.5.3 Mac Serial Interface


Standard

Synchronization

Bit Rate

Word Format
Data bits 8 bit

Handshaking

Adaptable Connector

Recommended I/F Cable
Table 1-18. Connector Pin Assignments for Serial Interface
Pin No. Signal Name I/O Functional Description
1 SCLK O Synchronous clock 2 CTS I Clear to send 3 TxD- O Transmit data ­4 S.G. I Signal ground 5 RxD- I Receive data ­6 TxD+ O Balanced transmit + 7 DTR O Data terminal ready 8 RxD+ I Balanced receive +
Product Description
RS-423 compliant Synchronous Approximately 900Kbps/1.8 Mbps Start bit 1 bit
Parity bit No parity bit Stop bit 1 bit
X-ON/X-OFF, DTR protocol 8-pin mini circular connector Apple System Peripheral-8 cables
Note: Refer to the figure below for the connector pin arrangement.
8
7
5
2
Table 1-19. X-ON/X-OFF, DTR Protocol
State Buffer space X-ON/X-OFF DTR
Busy Less than 1024 bytes Send X-OFF code Off
Ready More than 2048 bytes Send X-ON code On
Figure 1- 7. Serial I/F Pin Assignments
6
34
1
Rev. A
1-17
Page 20
EPSON Stylus
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1.5.4 Optional Interface

The Stylus COLOR 800 supports an optional Type-B interface (Level 2) with the following characteristics.
Reply Message
When ESC/P 2 mode is selected:
Main type MTP48p, PW136cl10cpi, PRG(W0xxxx)rev, SPD0fast Product name Stylus COLOR 800 Emulation type ESCPL2-00 Entity type EPSONLQ2
When IBM X24E is selected:
Main type MTP48p, PW136cl10cpi, PRG(W0xxxx)rev, SPD0fast Product name Stylus COLOR 800 Emulation type PRPXL24-00 Entity type EPSONPRPXL24

1.5.5 Preventing Hosts from Data Transfer Timeout

Generally, hosts abandon data transfer to peripherals when a peripheral is BUSY continuously for dozens of seconds. To prevent this kind of timeout, the printer receives data very slowly, several bytes per minute, even the printer is in a busy state. This slowdown starts when the remainder of the input buffer drops under several hundred bytes. Finally, the printer is BUSY continuously when the input buffer is full.

1.5.6 Interface Selection

The Stylus COLOR 800 can have three types of interfaces: parallel, serial, and optional Type-B. Each interface can be selected manually or automatically. Both modes are selected through default setting mode.
Manual Selection
One of 3 interfaces selected through the default setting mode. The selected interface is fixed.
Automatic Selection
Automatic interface selection is enabled in default setting mode. In automatic interface selection mode, the printer is initialized to the idle state when it is powered on (*1) scanning which interface is to receive data. Then the interface that receives data first is selected. When the host stops data transfer and the printer is in the standby state for a number of seconds, the printer returns to the idle state. As long as the host sends data or the printer interface is busy state, the selected interface is left as it is.
*1: No interface is selected in this state.
Interface Selection and Interface State
When an interface other than the parallel interface is selected, the parallel interface goes into the
BUSY state.
When the interface other than serial interface is selected, the serial interface sets the DTR signal
MARK.
When the printer is initialized and returned to idle state, the parallel interface goes into ready state
and the serial interface sets the DTR signal SPACE.
Note: An interrupt signal such as the INIT on the parallel interface is ignored while that interface is not
selected.
1-18
Rev. A
Page 21
Product Description

1.6 Operations

This section describes the functions of each button on the control panel and LED printer status indicators.

1.6.1 Control Panel

The control panel for this printer consists of 3 non-lock pushbuttons, 1 lock type pushbutton, and 4 LED indicators. Refer to Figure 1-8.
(b)
(c) (d)
(3)
(4)
Figure 1- 8. Control Panel
Panel Description

See Table 1-21 for the panel buttons and LED descriptions.
Table 1-20. Panel Buttons and LED Descriptions
Buttons LEDs
1234abcd
Description
Color
Panel Functions (Normal Usage)

Power Load/EjectCleaning

(Black)
Cleaning
(Color)
(a) (2)
(1)
Power Paper Out Ink Out
(Black)
Green Red Red Red
Ink Out
(Color)
Rev. A
Table 1-21. Panel Functions
Buttons Functions
Load/Eject
Cleaning (Black)
(Press for 2 seconds)
Cleaning (Color)
(Press for 2 seconds)
Cleaning (Black)
+
Cleaning (Color)
(Press for 2 seconds)
*1: Only effective when the printer is in the ink cartridge change mode. *2: Only effective when the printer is in the
Loads or ejects paper. Exits ink cartridge change mode.* Performs black ink cartridge cleaning. Enters ink cartridge change mode. *
Performs color ink cartridge cleaning. Enters ink cartridge change mode. *
Enters ink cartridge change mode. In the ink cartridge change mode, the carriage moves to
the black cartridge change position by pressing “Cleaning (Black)” button.
In the ink cartridge change mode, the carriage moves to
the color cartridge change position by pressing “Cleaning (Color)” button.
Ink Low
or
Ink Out
1
condition.
2
2
1-19
Page 22
EPSON Stylus
0
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800
Panel Functions at Power On
This printer also enters various functions by holding down a specific button and turning on the printer. Each combination and its function are described in Table 1-23.
Table 1-22. Panel Function with Power On
Button Pressed *
1
Function
(while turning on the printer) Load /Eject Cleaning (Black) Cleaning (Color) Load /Eject + Cleaning (Color) Load /Eject + Cleaning (Black)
Cleaning (Black) + Cleaning (Color)
Load /Eject
+
 Starts LQ self-test printing.  Starts Draft self-test printing.  Enters default setting mode.  Enters Hex-dump mode.  Enters the printhead alignment mode.  Enters ink smudge prevention mode.  Resets a specific area of EEPROM and
Timer IC.*
2
Cleaning (Black)
+
Cleaning (Color)
Then press Cleaning (Color) button
once again within 3 seconds.
*1
: ”+” means to press one button while holding down the other button(s).
*2:
Refer to Table 1-28 or the EEPROM map described in the Appendix.
LED Indicators
Several printer conditions can be identified by LEDs on the control panel. Which LED (or LEDs) lights varies, depending on the condition. See Table 1-24 for printer conditions and LED status.
Table 1-23. Printer Conditions and LED Status
Indicators
Printer Condition Power Ink out
Power on condition On
(Black)
1
---*
Ink out (Color)
--- --­Ink sequence Blinks --- --- --­Ink cartridge change mode Blinks --- --- --­Data processing Blinks --- --- --­Paper out --- --- --- On Paper jam --- --- --- Blinks No ink cartridge or ink end (black) --- On --- --­Ink level low (black) --- Blinks --- --­No ink cartridge or ink end (color) --- --- On --­Ink level low (color) --- --- Blinks --­Enter EEPROM and Timer IC reset On
1 second
On
1 second Maintenance request Blinks Blinks Blinks Blinks Fatal error Blinks Blinks On On
*1: “---” means no effect.
Paper Out
On
1 second
1-2
Rev. A
Page 23
Product Description

1.6.2 Default Settings

The printer enters default setting mode when you press the printer. The menus available for this printer are shown in Table 1-25.
Table 1-24. Default Setting Menus
Menu Setting *
Print direction*
2
Font
Auto
/ Bi-d / Uni-D
Roman / Sans Serif /
Courier
Roman T / Sans Serif H / Draft Pitch I/F mode Auto I/F wait mode Software Auto CR (IBM mode only) AGM (IBM mode only) Character tables Standard version
10 cpi
Auto
10 seconds
ESC/P2
On /
On /
/ 12 cpi / 15 cpi / 17.1 cpi / 20 cpi / Proportional
/ Parallel / Mac Serial / Option
/ 30 seconds
/ IBM X24E
Off Off
Italic USA, Italic France
Italic Germany, Italic U.K.
Italic Denmark, Italic Sweden
Italic Italy, Italic Spain 1
PC 437
, PC 850 PC 860, PC 863 PC 865, PC 861 BRASCII, Abicomp Roman 8, ISO Latin 1
Character tables NLSP version
Italic USA, Italic France Italic Germany, Italic U.K. Italic Denmark, Italic Sweden Italic Italy, Italic Spain 1
PC 437
, PC 437 (Greek) PC 850, PC 853 PC 855, PC 852 PC 857, PC 866 PC 869, MOZOAWIA Code MJK, ISO 8559-7 ISO Latin 1T, Bulgaria PC 774, Estonia ISO 8859-2, PC 866 LAT
Auto line feed
On /
Off
Network I/F mode This mode is for network environment.
Off
: Used in usual environment
On: Used in network environment
Loading position Economy mode Parallel I/F transfer rate
3 mm / On /
Fast
8.5 mm
Off
/ Normal
/ Others *
*1: Underlined parameters in bold letters are factory default settings. *2: Refer to the following tables 1-26, 1-27. *3: This is selected when a value other than 3 mm / 8.5 mm is set into EEPROM with the
command.
Table 1-25. Print Direction Mode Characteristics
Black and White Printing CMYK Printing (Color)
Auto Throughput and quality is better.Throughput is better.
Bi-D Throughput is the best.
Print quality may be down.
Uni-D Throughput is worse.
Print quality is the best.
Cleaning (Color)
button while turning on the
1
/ Prestige / Script/
3
Color quality with special paper is worse.
(Color correction depends on the print direction.
Throughput is the best. Color quality with special paper is worse.
(Color correction depends on the print direction.)
Throughput is worse. Color quality is the best.
ESC l
Rev. A
1-21
Page 24
EPSON Stylus
2
Default
Setting Mode
*1 Printing direction is controlled by a driver in the Windows / Mac environment.
Setting Method
1.
See the flowchart below for the default setting method.
&2/25
800
Table 1-26. Printing Direction and ESC U Command
Character Mode
(for DOS)
Raster Graphics Mode
(for Windows / Mac)*1
ESC U 0 Auto Bi-D
Auto ESC U 1 Auto Uni-D
ESC U 2 Auto Auto
Auto Auto
ESC U 0 Bi-D Bi-D
Bi-D ESC U 1 Uni-D Uni-D
ESC U 2 Auto Auto
Bi-D Bi-D
ESC U 0 Uni-D Bi-D
Uni-D ESC U 1 Uni-D Uni-D
ESC U 2 Uni-D Auto
Uni-D Uni-D
Start
Hold down the "Cleaning(Color)" button, and turn on the printer.
The printer prints:
1. Firmwear version number Method of selecting the language
2. for "Usage of this mode"
Select the desirable language by pressing the "Cleaning(Black)"
Then press the "Cleaning(Color)" button.
The printer prints:
1. The latest settings
2. "Usage of this mode"
Change the settings?
button.
YES
NO
Select the setting menu : "Cleaning(Color)" button Change the setting value : "Load/Eject" button
Memorize the new setting : "Cleaning(Color)" button
More change ?
NO
Turn the printer off once to save the new setting(s) into the EEPROM.
YES
Figure 1-9. Default Setting Flowchart
1-2
Rev. A
Page 25
Product Description

1.6.3 Printhead Alignment Mode

The Stylus COLOR 800 allows users to perform printhead alignment operation without a special program. The following list shows adjustments performed for this printer.
Table 1-27. Printer Adjustment Patterns
Pattern No. Menu
1 Bi-d adjustment (533 cps, units: 1-720 inch) 2 Bi-d adjustment at (400 cps, units: 720 inch) 3 Head gap adjustment in main scan direction — from left to right (400 cps, 720 units/inch) 3 Head gap adjustment in main scan direction — from left to right (200 cps, 720 units/inch)
Adjustment Method
1.
Press the
2.
The printer prints the adjustment method on A4 paper.
Load/Eject
Cleaning (Black)
and
buttons while turning on the printer.
3.
Look at the tests printed along with the instruction and press the until the panel lights indicate the appropriate test number.
4.
Print the adjustment pattern by pressing the
5.
Look at the test patterns on the new printout and press the panel lights indicate the test pattern that is most
6.
Press the
7.
Repeat steps 3 to 6 as many times as needed to properly align all the test patterns on the printouts.
8.
Turn off the printer.
Load/Eject
button.
Load/Eject
button.
Cleaning (Black)
Cleaning (Color)
button
button until the

1.6.4 Ink Smudge Prevention Mode

When the printer is in this mode, the carriage remains at the edge of the carriage for extra time before each return. This extra time allows ink to dry enough to avoid ink smudges caused by bleeding and ink contact with the paper. Note this function is designed as a response to any customer’s complaint and is not described in the user’s guide. Also, it is necessary to acknowledge to customers in advance that this mode does not provide the fastest throughput for the printer. The printer goes into this mode when you press the
Cleaning (Black)
Cleaning (Color)
and
buttons while turning on the printer.

1.6.5 EEPROM Clear Mode

This mode is used to reset a specific area of EEPROM. Press the
Cleaning (Color)
seconds. The operation. The addresses initialized are specified, and there is no panel operation that initializes data of other addresses in the EEPROM. Table1-29 lists the specified addresses and their descriptions.
buttons while turning on the printer; then press the
Paper Out, Ink Out (Black)
Ink Out (Color)
, and
Load/Eject, Cleaning (Black)
Cleaning (Color)
LEDs light for 1 second during the
button within 3
, and
Table 1-28. EEPROM Clear Items
EEPROM Addresses (Hex) Data Name Factory Values
22H Interface 00H Auto 6CH / 6DH Protection Counter A 00H / 00H 52H / 53H Color Cleaning Timer 00H / 00H 62H / 63H Black Cleaning Timer 00H / 00H 6EH / 6FH Power Off Time 00H / 00H
Rev. A
1-23
Page 26
EPSON Stylus
&2/25
800

1.6.6 Printer Initialization

This printer has the following three initialization types: Power-on initialization, Operator initialization, and Software initialization.
Power-on Initialization
Triggers Turning on the printer
Cold reset command (remote RS command).
Actions performed:
Initializes the printer mechanism. Clears input data buffer. Clears download character set. Clears print buffer. Refer to Section 1.5.7,
Operator Initialization
Triggers Turning the printer off and back on again within 10 seconds
The printer recognizes the INIT signal (negative pulse) on the parallel interface.
Actions performed
Clears input data buffer. Clears download character set. Clears print buffer. Refer to
Software Initialization
Trigger ESC @ command Actions performed
Clears print buffer. Refer to
Initialization Items and Values
Initialization Items and Values
Initialization Items and Values
1-24
Rev. A
Page 27
Product Description

1.6.7 Initialization Items and Values

The values used when this printer is initialized are described under the default setting mode or the remote control codes are, however, stored as initialization values only after power off. On the other hand, values set by other methods are cleared at power off, and the printer returns to the initialization values shown in the table when the printer is initialized.
Table 1-29. Initialization Values
Initialization Item Default Set
by Panel Operation?
Print direction Y Y Auto Font Y Y Courier Pitch N Y 10 cpi I/F Y Y Auto Auto I/F wait mode Y Y 10 seconds Software Y N ESC/P 2 Auto CR (IBM mode only) Y Y Off AGM (IBM mode only) Y Y Off Character table Y Y PC437 Character table for NLSP Y Y PC437 Auto line feed Y Y OFF Network I/F mode Y N Off Loading position Y Y 8.5 mm Economy mode Y Y OFF Parallel l/F mode Y N Fast Line spacing N E 4.23 mm (1/6 inch) Page length N Y Maximum
EPSON Control Codes? Factory Value
Default Settings
. Values set through
Y: Stored after the printer is powered Off. E: Effective only while printer power is On. N: Cannot change.
Rev. A
1-25
Page 28
EPSON Stylus
&2/25
800

1.6.8 Self-test Function

Pressing the self-test mode. The self-test is used to check the following:
Control circuit function Printer mechanism function Print quality
Turn off the printer to exit this mode.
Load/Eject
Cleaning (Black)
or
button while turning on the printer puts the printer in the

1.6.9 Hexadecimal Dump Function

Pressing the hexadecimal dump mode. Each line has Hexadecimal codes, along with their corresponding letters printed in the right column. If a received code denotes an unprintable character, such as a control code, “.” (period) is printed in the right column. This function enables users to check whether the data from the host is properly transferred. Turn off the printer to exit the mode.
Load/Eject
Cleaning (Color)
and
buttons while turning on the printer activates the

1.6.10 Error Conditions

This printer is in an error condition when any error in Table 1-31 is detected.
Table 1-30. Error Conditions
Error Name Detection Trigger
Fatal error The carriage moves abnormally.
The carriage does not move.
Paper out / paper jam error No paper is loaded.
Paper is jamming.
Ink end error An ink cartridge is not installed.
Ink end.
Maintenance error Waste ink has exceeded the specified amount.

1.6.11 Monochrome Printing Mode

This printer has 3 printing modes:
Default mode Color mode Monochrome mode
Each mode is selected according to printer condition, as described below.
Default Mode
Color mode is selected automatically when both black and color cartridges are installed
and no ink end error has occurred. When color ink ends, the printer can go into monochrome print mode. It is, however, switched by turning the printer off and back on again, or by sending the INIT signal.
Default mode is selected when the printer is initialized.
Color Mode
The printer prints normally, based on whether print data is black or color. Can be selected through the printer driver.
Monochrome Mode
The printer prints all data in black only. Color data selection (
mode. After the printer goes into monochrome print mode, you can return it to color mode by turning the printer off and back on or sending an INIT signal after replacing the color cartridge. This mode is also selected through the printer driver. In this case, it is used, regardless of the color ink consumption, because this mode is defined by the command.
ESC r
) is ignored in this
ESC r
1-26
Rev. A
Page 29

1.7 Main Components

The main components of the Stylus COLOR 800 are:
Main control board C202 MAIN board Power supply board C202 PSB/PSE board
Control panel bard C202 panel board Printer mechanism Housing
The following figure shows the main component layout of the Stylus COLOR 800.
Product Description
Housing
C202 PNL Board Assembly
C202 MAIN Board Assembly
C202 PSB/PSE Board Assembly
Printer Mechanism
Figure 1-10. Stylus COLOR 800 Component Layout
Rev. A
1-27
Page 30
EPSON Stylus
&2/25
800

1.7.1 C202 MAIN Board

The C202 MAIN board controls various printer operations. It consists of an HD6432653 CPU (128-pin,
19.66 MHz), ASIC E05B33CB (208-pin, 19.66 MHz), 8M-bit-type PROM (42-pin, including CG data) or 8M-bit-type PROM + 8M-bit-type CG (NLSP version only), 4M-bit-type DRAM, EEPROM, and several drivers. Because this board is installed into the slot in the rear cover of the printer using 2 screws and several connectors, it is easily removed and installed.
IC17 Black head common Driver IC
Motor driver IC UDN2917
IC18 Color head common driver IC
IC2 ASIC E05B33C
IC11 EEPROM
IC12 Parallel I/F Circuit IC
Figure 1-11. C202 MAIN Board
IC1 CPU C090A02CB
IC3 P-ROM
IC15 Mac Serial
Transceiver IC
IC5 DRAM
IC7 CG
IC20 Timer IC
1-28
Rev. A
Page 31
Product Description

1.7.2 C202 PSB/PSE Board

This board consists of a transformer, switching FET, regulator IC, diode bridge, photo coupler, fuse, various transistors, and so on. It supplies C202 MAIN board with +5 V and +35 V.
Switching FET Q1
Transformaer T1
DB1
Photo Coupler PC1
F1 FuseDiode Bridge
Figure 1-12. C202 PSB/PSE Board
IC51
CN2
CN1
Rev. A
1-29
Page 32
EPSON Stylus
&2/25
800

1.7.3 C202 Panel Board

The C202 panel board is the control panel for the Stylus COLOR 800. It has 4 buttons including the power button and 4 LEDs.
EPSON
Figure 1-13. C202 Panel Board
C202PNL

1.7.4 Printer Mechanism

This printer mechanism consists of monochrome / color heads; motors, such as the ASF motor, CR motor, and PF motor; sensors, such as the HP sensor, PE sensor, ASF HP sensor, Black Cartridge Out detection sensor, and Color Cartridge Out detection sensor, thermistor, and a pump unit.
1-30
Figure 1-14. Printer Mechanism
Rev. A
Page 33

1.7.5 Housing

This printer consists of the printer cover, upper housing, and lower housing.
Printer Cover
Upper Housing
Product Description
Figure 1-15. Housing
Lower Housing
Rev. A
1-31
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