Epson MX-80 IIIF/T Technical Service Data

Page 1
PRINTER:
EPSON
S
MX-80
IIIF/T
TECHNICAL
SERVICE
YOUR
PRINTER
Page 2
SAMS
COMPUTERFACTS"
EPSON
MODEL
MX-80IIIF/T
PRELIMINARY
SERVICE
CHECKS
o
Z
oo
O X
a
o
a.
O
This
data provides the user
with a time-saving
service
tool
which
is designed
for quick isolation
and repair
of printer
malfunctions.
Check all
interconnecting
cables for
good connection
and
correct
hook-up
before making service
checks.
Replacement
or repair
of the
AC Switch Board,
Control
Board, Driver
Board,
Function Board,
or connectors may
be
necessary
after the
malfunction
has been isolated.
GENERAL
OPERATING
INSTRUCTIONS
PRINT
STATUS
(SW1) AND
LINE
FEED
STATUS
(SW2)
SW1
On
Off
1
Compressed
Normal
2 Not
Used
3
Paper
Out Sensor
On
Paper
Out Sensor
Off
4
Italic
Normal
5 Emphasized
Normal
6 Buzzer
On
Buzzer Off
7
Slashed
Zero
Regular
Zero
8 Select
Fixed
Select
Not Fixed
SW2
On
Off
1 Not
Used
2 Not
Used
3 Auto
Line Feed
with
Carriage
Return
Line
Feed from
Host
4
One Inch
Skip
Over Pert
Normal (No
Skip)
PRINTER
SELF-TEST
To
use the built-in
self-test
function,
put
paper in the
printer and
hold
down the
LF
(Line
Feed)
button while
turning
On
the printer.
ON LINE,
FF AND LF
BUTTONS
Printer
is On
Line (Ready
to
receive
data from
the
computer)
when all
three
green
LED's
are
On.
The printer
is
Off Line
when only
the
top green
LED is
On.
Pressing
the On
Line
button once
puts the
printer Off
Line and
pressing
it
again
puts the
printer
back On
Line.
The printer
must
be Off
Line for
the
FF (Form
Feed)
and LF
(Line Feed)
buttons
to function.
CAM/lC
Howard
W. Sams
& Co., Inc.
Mf'lfn#Tii
4300
West
62nd Street,
P.O.
Box
7092, Indianapolis,
Indiana
46206 U.S.A.
The
listing of any available
replacement
part herein
does not
constitute in any
case a recommendation,
warranty
or guaranty by
Howard
W. Sams
&
Co., Inc.,
as to the quality and suitability
of
such
replacement
part. The
numbers of these parts
have
been compiled
from information furnished
to Howard
W. Sams
& Co., Inc., by the
manufacturers
of the particular type
of replacement
part listed.
Reproduction
or use, without
express
permission,
of editorial
or pictorial
content,
in any manner,
is prohibited.
No patent
liability is
assumed with
respect to
the
use of
the
information
contained
herein.
© 1984 Howard
W. Sams
& Co., Inc.
4300 West
62nd Street, P.O.
Box
7092, Indianapolis,
Indiana
46206 U.S.A.
Printed in
U.S. of America.
84CF14916
DATE
5-84
COMPUTERFACTS-OFTHEMONTH
SET NO.
CF2 FOLDER
CP1
Page 3
PRELIMINARY
SERVICE
CHECKS
(Continued)
SERVICE
CHECKS
SEE INTERCONNECTING
DIAGRAM, PLACEMENT
CHART, AND PHOTOS TO
MATCH
THE NUMBER IN
THE CIRCLES WITH THOSE IN THE
FOLLOWING DATA FOR SERVICE
CHECKS TO BE PERFORMED
©
©
©
©
PRINTER DEAD
(a) Check Fuse F1.
If bad,
disconnect
the
Power
Transformer
(T1)
connectors
CN2 and CN7.
Check
for shorted windings or shorts from the windings
to
the chassis.
Replace Transformer T1 if bad.
(b)
If Transformer T1 is good, disconnect connector
CN6
(On Control
Board) and check the Regulator
Transistor
(Q6)
with
a
transistor tester. If Tran-
sistor
Q6
is
good, replace or troubleshoot the Con-
trol Board and the Driver Board.
(c)
If
Fuse F1
is
good, apply AC power and check
for
120VAC at pins 1 and
2
of connector CN7. If
120VAC is missing, check the
AC Power
Cord
(P1)
and Master Power Switch (SW10).
(d)
If 120VAC is present, disconnect connector CN2
and check the
following AC voltages on the secon-
dary windings of Transformer T1
at
connector
CN2. 9.83V
AC at
pins
1 to
2,
25.8VAC at
pins
3 to
4,
10.33VAC at pins 5 to 6 and 16.63V
AC
at pins 7 to 8.
If any voltages are missing, replace Transformer
T1.
If the
voltages are good, replace or
troubleshoot the Control Board and the Driver
Board.
WILL NOT RECEIVE
DATA
FROM
COMPUTER
(a)
Check Microcomputer
IC (1C)
and
Interface IC (8B)
by
substitution.
PRINT HEAD WILL NOT PRINT
(a)
Remove power. Check resistance
of the
print head
solenoids from pin
7 of connector CN10 to pins 1
thru
5 and
9
thru
12
of connector
CN10
(23
ohms
each). If
bad,
replace the
Print Head (H1). If good,
check the connections and wiring from connector
CN10 to connector CN6 (On Driver Board).
(b) If
the
connections are good, check the Interface IC
©
(8B) by substitution.
@
PRINT HEAD HAS MISSING DOTS
(a)
Check the print head solenoid resistance
(23
ohms) of the solenoid
producing the missing dot
(See
Wiring
Diagram). If the solenoids check
good,
remove the Print
Head
and check
the
print
head
wires for
possible
damage.
(b)
If the print head
is good, check the Microcomputer
IC (1C) and Interface
IC (8B) by
substitution.
PAPER FEED AND TIMING
BELT MOTORS DO NOT
FUNCTION
(a)
Check for 26.3V
at pin 10
of connector CN6 (On
Driver Board). If 26.3V is
missing, remove power
and check the
Regulator Transistor
(Q6)
with a
transistor tester. If
Transistor
Q6
is good, replace
the Control Board or
troubleshoot the power sup-
ply section on
the Control Board.
(b) If 26.3V
is present, check
the Microcomputer IC
(1C)
and Slave Microcomputer IC
(9B)
by
substitu-
tion.
(c) If IC's 1C
and
9B
are good,
remove power and
check the resistance of
the motor windings
(48
ohms each
winding). Check the
Timing Belt Motor
Assembly C (M1) from
pin
13
of connector CN6
(On
Driver Board) to
pins
21
thru 24 of
connector CN6.
Check the Paper Feed
Motor Assembly A (M2) from
pin
14
of connector CN6 to pins 25
thru
28
of con-
nector CN6.
(d)
If the motors check good,
check the Home Posi-
tion
Sensor
(PT1) by
monitoring pin 20
of connec-
tor CN6 (On Driver
Board) with
a
logic probe while
sliding a
piece of paper in and out of
the
slot in
the
Home Position Sensor. The probe
should read low
with the paper out
of the slot and high with paper
in. If the readings are not
correct, check for 2.37V
at
pin 12 of connector CN6.
If
2.37V
is present,
replace the Home
Position Sensor (PT1). If 2.37V
is
missing, replace or troubleshoot
the Driver Board
and the Control Board.
(e)
If the Home Position Sensor
is
good,
check the
PTS
(Position Timing Sensor) (PT2) by checking
for
pulses at pin 19 of
connector CN6 while manually
moving the Print Head. If no
pulses appear,
replace the PTS Sensor (PT2).
If pulses appear,
replace or
troubleshoot the Control
Board.
FUNCTION
BOARD BUTTONS HAVE NO
EFFECT
(a)
Check connector CN1A
for good connection.
(b) Remove power and check
contacts of Switches
SW1A, SW2A
and
SW3
(On Function
Board) with
an ohmmeter.
(c)
If the
IC's are good, replace or troubleshoot the
Control Board and the Driver
Board.
Page 4
PRELIMINARY
SERVICE
CHECKS (Continued)
PRELIMINARY
SERVICE CHECKS
(Continued)
HOME POSITION
SENSOR-
PTS-
CPOSTION
TIMING
SENSOR)
(ie
GR
oundDRIVER
board
CN6
.14
.13 ,12
.11
.10
,9
,8
,7
,6
,5
,4
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,2
.1
48
'
48-
2.37V
26.3V
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9.83VAC
T1
7.2<
25.8VAC
3
~\
i
10.33VAC
.2*
A
;
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2 3 4 5 6 7
8
T^2B
16.63VAC-
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11.4
CN2
CN6
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CONTROL
BOARD
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CN10
23
PRINTER
MECHANISM
12
11
10
9 8
7
6 5
4
3
2
1
PRINT HEAD
WIRES
©
9
4
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6
2
6
6 « * * * *
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CN7
^
120VAC(lc
FUSE
F1
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AC SWITCH
BOARD
MASTER
POUER
SW10
T
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PI
120VAC
FUNCTION
BOARD
CN1A
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SW3
SW2A
SW1A
POWER
ON
LF FF
INTERCONNECTING
DIAGRAM
X
INTERCONNECTING
DIAGRAM
COMPUTERFACTS-OF-THE-MONTH SET NO.
CF2
FOLDER
CP1
|||
Page 5
PRELIMINARY
SERVICE CHECKS
(Continued)
PRELIMINARY
SERVICE
CHECKS (Continued)
PARALLEL
COMPUTER INTERFACE
5c
GROUND
CN6
28
14
is
4a.
5a,
VR1
PULSE WIDTH
TO
DRIVER
BOARD
PRINTER
MECHANISM
©
,3a,
Tl
POWER
TRANSFORMER
PT1
HOME POSITION
SENSOR
5d
CNIO
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120V
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PLACEMENT
CHART
IV
PLACEMENT CHART
IX
Page 6
PRELIMINARY
SERVICE
CHECKS (Continued)
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CF2 FOLDER
CP1
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Page 7
PRELIMINARY
SERVICE CHECKS
(Continued)
120VAC
CN7
PIN
1
©
SW10
7
F1
© ©
AC
SWITCH
BOARD
VI
Page 8
PRELIMINARY
SERVICE
CHECKS
(Continued)
o
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CN5
PIN
1
DRIVER
BOARD
VII
Page 9
PRELIMINARY
SERVICE CHECKS (Continued)
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Page 10
PRELIMINARY
SERVICE CHECKS
(Continued)
PRELIMINARY
SERVICE
CHECKS (Continued)
PARALLEL
COMPUTER INTERFACE
5c
GROUND
CN6
28
14
is
4a.
5a,
VR1
PULSE WIDTH
TO
DRIVER
BOARD
PRINTER
MECHANISM
©
,3a,
Tl
POWER
TRANSFORMER
PT1
HOME POSITION
SENSOR
5d
CNIO
©
_(£)
pt2\
y
PIS
CPOSITION
TIMING
SENSOR}
FUNCTION
BOARD
120V
AC
3
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rn
X
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Z
o
PLACEMENT
CHART
IV
PLACEMENT CHART
IX
Page 11
PRELIMINARY
SERVICE
CHECKS (Continued)
PRELIMINARY
SERVICE CHECKS
(Continued)
HOME POSITION
SENSOR-
PTS-
CPOSTION
TIMING
SENSOR)
(ie
GR
oundDRIVER
board
CN6
.14
.13 ,12
.11
.10
,9
,8
,7
,6
,5
,4
,3
,2
.1
48
'
48-
2.37V
26.3V
~"\
9.83VAC
T1
7.2<
25.8VAC
3
~\
i
10.33VAC
.2*
A
;
§
o
2 3 4 5 6 7
8
T^2B
16.63VAC-
\ 3
11.4
CN2
CN6
1»-
2«-
3*
CONTROL
BOARD
©
CN10
23
PRINTER
MECHANISM
12
11
10
9 8
7
6 5
4
3
2
1
PRINT HEAD
WIRES
©
9
4
8
6
2
6
6 « * * * *
98765432
1
2
»
©
CN7
^
120VAC(lc
FUSE
F1
2A
AC SWITCH
BOARD
MASTER
POUER
SW10
T
l
PI
120VAC
FUNCTION
BOARD
CN1A
©
©
SW3
SW2A
SW1A
POWER
ON
LF FF
INTERCONNECTING
DIAGRAM
X
INTERCONNECTING
DIAGRAM
COMPUTERFACTS-OF-THE-MONTH SET NO.
CF2
FOLDER
CP1
|||
Page 12
PRELIMINARY SERVICE CHECKS
(Continued)
DISASSEMBLY INSTRUCTIONS
CABINET
REMOVAL CONTROL
BOARD REMOVAL
Remove the
knob on the right side. Set the
printer
on its left
side and remove four
Phillips screws from the bottom.
Set
the printer back
down, liftupon the left side of the cabinet
and move the cabinet to
the
right to
clear the manual paper
feed shaft. Unplug the
Function board connector and remove
the cabinet.
Remove two Phillips screws from
the
Function
board and
remove the Function board from the cabinet top.
Unplug
the ground connector
(FG), connector CN2
and con-
nector
CN6. Remove one Phillips screw near the center of
the board and two
Phillips
screws from the
transistor heat
sink
on the side of the board. Push the three board retaining
clips back, lift
up
and remove the Control board.
PRINTER
MECHANISM REMOVAL
AC SWITCH
BOARD REMOVAL
Unplug the power
transformer from the board and remove
one
Phillips screw holding the
board and one Phillips screw
holding the ground
lead of the power cord. Remove the
AC
Switch board.
Unplug the
printer
mechanism cable from the
Driver board.
Remove two
Phillips screws going thru
rubber
grommets at
the front of the mechanism and remove one
Phillips screw
from the grounding strap next
to
the power transformer.
Slide the mechanism forward and lift mechanism out
of
the
cabinet bottom.
DRIVER BOARD
REMOVAL
PAPER
END BOARD REMOVAL
Unplug
the
printer mechanism
cable and remove
two Phillips
Unhook
PE Lever Spring
(3-2)
from
Outer
Paper Guide (6-1)
screws holding the
board. Lift
up
and remove the Driver and remove
Paper End Board.
board.
MECHANICAL
REMOVAL,
REPLACEMENT AND
ADJUSTMENTS
RIBBON
CARTRIDGE
REPLACEMENT
TIMING BELT
REPLACEMENT
Sfide
Carriage
Assembly
(5-4)
to center.
Move
Scale
Shaft
(5-11) back
and remove Ribbon
Cartridge.
Turn
knob, on
replacement
Ribbon Cartridge,
counterclockwise
to tighten
ribbon.
Install the Ribbon
Cartridge
with the
four
tabs (two
on
each end)
in the slots of Frame
Assembly LB
and RB (1-1
and 1-2).
Press down
on Ribbon
Cartridge to
secure in
place.
Slip the ribbon
between Print
Head
(H1) and
Ribbon
Mask
(5-16). Turn knob
to retighten
ribbon.
PRINT HEAD REPLACEMENT
Slide Carriage
Assembly
(5-4) to
the
right. The Print
Head
cable has
a pull
tab. Use
this
tab to disconnect
Print Head
cable from connector
on Terminal
Board
(8-1).
Turn
Head
Lock Level
(5-5)
clockwise. Lift and
remove
the Print Head
(H1). Install replacement
by reversing the
removal
procedure.
TRACTOR
FEED REMOVAL
While pressing forward
on Sprocket
Mounting Levers
L and R
(6-18
and
6-20),
rock the
assembly
back and lift from
the
printer.
PAPER
THICKNESS ADJUSTMENT
Head Adjustment Lever
(5-9)
moves the
Print Head
toward
and away from
Platen Unit
(5-1) to
allow
for
paper thickness.
Maximum
paper thickness is 0.3mm
(0.012 in). The
seven
set-
tings provide
normal adjustment.
If adjustment
of lever
is re-
quired,
because of replacement
of parts, perform
the follow-
ing procedure.
Set the lever
to the center position and
loosen the nut
secur-
ing Carriage
Shaft B
(5-8).
Insert
a screwdriver
into hole in
shaft.
Hold screwdriver
perpendicular
to Base Frame
Assembly B
(1-3)
and retighten
nut. Movement
of
Head Ad-
justment Lever
toward Maximum
-
position should
move
Print Head
toward the Platen Unit.
If Print Head
moves
away,
loosen nut, rotate
Carriage Shaft
B 180 degrees and
repeat
adjustment.
Remove printer
mechanism
from the
cabinet, see
Disassembly
instructions.
Loosen Belt Tension Plate
Assembly
(4-6)
and
remove
tension from Timing
Belt A (4-1).
Remove bottom
left and
top right screws securing Motor
Heat Sink
A
(2-2).
Remove
belt from
Belt Driving Pulley
Assembly
(4-2). The belt is fitted
into the
grooved
plastic
projection
at the
base of Carriage Assembly
(5-4)
and glued
in place.
A cutout is
provided in
Base Frame Assembly B
(1-3)
for
access to separate
the belt from
the Carriage
Assembly. Slide the
Carriage
Assembly
over this cutout,
located
to the right
of the Terminal
Board
(8-1).
The
type of glue
used does not
produce
a
permanent bond.
From the
bottom, the grooved
plastic
projection can be
forced
apart to remove
the
belt or, if preferred,
a
drop of rub-
ber cement
solvent (or
equivalent) can
be
used.
CAUTION:
Too much
solvent can
damage the belt.
Tension on belt
should not
be adjusted until
solvent
has completely dried.
Install
replacement
by reversing
the
removal
procedure.
Before
adjusting tension
apply a drop
of glue and allow to
dry to prevent
belt from
slipping
out of the
Carriage
Assembly.
TIMING BELT
MOTOR
REPLACEMENT
Loosen Belt Tension
Plate Assembly
(4-6)
and remove tension
from Timing
Belt A
(4-1). Remove four mounting
screws from
Timing
Belt Motor Assembly
C (M1). Remove the motor
assembly and
Motor
Heat Sink
A (2-2). Slide the motor
assembly from the
heat sink.
Observe routing
of lead
wires
and verify
the same routing
after performing
replacement.
Unsolder motor
assembly lead
wires from
Terminal
Board
(8-1).
Install
replacement
by reversing the
removal procedure.
PAPER FEEDING
MOTOR
REPLACEMENT
Remove two mounting
screws
from Paper
Feeding Motor
Assembly A (M2).
Observe routing
of lead
wires and
verify the
same routing after
performing
replacement. Unsolder motor
assembly lead
wires from
Terminal
Board (8-1).
Install
replacement
by reversing
the removal
procedure.
2
O
D
X
o
oo
Z
o
XI
Page 13
PRELIMINARY
SERVICE
CHECKS
(Continued)
TEST
EQUIPMENT
AND TOOLS
TEST
EQUIPMENT
Digital
Volt/Ohm
Meter
Logic
Probe
Transistor
Tester
TOOLS
Phillips Screwdriver
Needlenose
Pliers
Solvent for Belt
9/32"
Socket
Small
Screwdriver
PARTS
LIST
AND
DESCRIPTION
ITEM
N0. PART
NO.
DESCRIPTION
F1
X502060020
Fuse (2A
@
250V)
H1
F401
400000 Print
Head
M1
F303027000
Timing
Belt Motor
Assembly
C
M2
F303031000
Paper
Feed Motor
Assembly
A
Q6
Y422306000
Regulator
Transistor
(2SA1075)
T1
Y422501100
Power
Transformer
1C
Y422800201
Microcomputer
IC
8B
X400081550
Interface
IC
9B
Y422800203
Slave
Microcomputer
IC
Y422204500
AC Switch
Board
(MFIL)
Y422205000
Control
Board
(HMTP)
Y422202000
Driver
Board (MDRI)
Y423590000
Printer
Mechanism
(Model-3310
6a
PIN
1
SW3
CN1A
SW2A
SW1A
ll
',
;-
.
.
.
, .
FUNCTION
BOARD
XII
Page 14
SAMS
COMPUTERFACTS
EPSON
MODEL
MX-80IIIF/T
o
Z
op
O X
"si
Q
O
5
a.
o
MODEL
MX-80IIIF/T
PRELIMINARY
SERVICE
CHECKS
ENCLOSED
SAFETY
PRECAUTIONS
See
page 23.
Page
Adjustments
10
Block
Diagram
22
Disassembly
Instructions
g
Exploded
View
Printer
Mechanism
8,25
Tractor
Feed
24
General
Operating
Instructions
10
GridTrace
Location
Guide
Control
Board
28
Driver
Board
26
Line
Definitions
23
Logic
Chart
20,21
Mechanical
Parts List
9
Mechanical
Removal,
Replacement
and
Adjustment
11
Parts
List
14 thru
19
Page
Photos
AC
Switch
Board
26
Chassis-Top
View
28
Control
Board
4,5,29
Driver
Board
6,7,27
Function
Board
21
Safety
Precautions
23
Schematics
Control,
Driver
&
AC
Switch
Boards
31,32,33
Function,
Control
& Driver
Boards
2
ICPinouts&
Terminal
Guides
3,30
Notes
3
Troubleshooting
11,12,13
o
o
a
m
m
S
(A
X
O
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Z
©
SAMS
Howard
W. Sams
& Co., Inc.
« )
4300 West
62nd
Street,
P.O.
Box
7092, Indianapolis,
Indiana
46206 U.S.A.
The listing
of any
available replacement
part herein
does not
constitute
in any case
a recommendation,
warranty
or guaranty
by
Howard
W. Sams
& Co., Inc.,
as
to the
quality
and suitability
of such
replacement part.
The numbers
of these
parts have
been compiled
from
information
furnished
to Howard
W. Sams
& Co., Inc.,
by
the
manufacturers
of the
particular type
of replacement
part listed.
Reproduction
or
use, without
express permission,
of editorial
or pictorial
content,
in any
manner, is
prohibited.
No patent liability
is assumed with
respect to the
use of the
information
contained herein.
©
1984
Howard W.
Sams &
Co., Inc.
4300
West
62nd Street,
P.O.
Box 7092, Indianapolis,
Indiana
46206 U.S.A.
Printed
in U.S. of
America.
84CF14916
DATE 5-84
COMPUTERFACTSOFTHE-MONTH
SET
NO. CF2 FOLDER
CP1
Page 15
CM
-DT1-
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SEE PINOUTS, TERMINAL
GUIDES AND SCHEMATIC
NOTES
PAGES
3,
30
LINEIDENTIFICATIONS ASSIGNED FORREFERENCE
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A
PHOTOFACT
STANDARD
NOTATION
SCHEMATIC
with rarrmnywa
©
Howard W.
Sams &
Co.,
Inc.
1984
FUNCTION,
CONTROL
&
DRIVER
BOARDS
SEE
LINE
DEFINITIONS
ON
PAGE 23
FUNCTION,
CONTROL
& DRIVER
BOARDS
-COLUMN
-
132
-COLUMN-
EPSON
MODEL MX-80IIIF/T
Page 16
IC
PINOUTS,
TERMINAL GUIDES
&
SCHEMATIC
NOTES
TERMINAL
GUIDES
rri
ident
HD74LS175P
KJ
,
Ql
CLK
Ql
"l
.J
-|
H«3
°3
CLK
>
Qo
i i—
i— Do
Qo
D2
Q2
CLK
-KP
1A,
2A
QUAD D
TYPE FLIP/FLOP
WITH CLEAR
TOP VIEW
TEST0
vcc 40
XTAL 1
TEST
1
P27
39
XTAL2 IDACK
38
RESET
P26
DRQ
37
SS
P25fiBF
36
cs
P25/OBF
35
LA
P17
34
RD
PI6
33
AO PIS
32
WR
PI4 31
SYNC
P13
30
DO"
P12
29
Dl
Pll
28
L)2
P10 27
D3
VI)1) 26
D4
PROG
25
05 P23 24
D6
m
23
i)/ m 22
VSS P20
21
SLAVE MICROCOMPUTER
TOP VIEW
ADDRESS
INPUT
A7
VCC
24
A6
AS
23
AS A9 22
A4
Ai!
21
A3 OE
20
a.;
A10
19
Al
cl
18
A0 07 17
00
06
16
I'll
05
15
02
04
14
GND 03
13
ADDRESS
INPUT
ADDRESS
INPUT
3A, 4A
THREE STATE HEX DRIVER
TOP
VIEW
IB
ROM
TOP VIEW
TO VCC
40
XTAL 1
Tl
a
XTAL
2
P27
38
RESET
P26
37
SS
P25 36
INT
P24
35
FA
it;
34
1!.":
P16
33
PSEN
P15
32
*R
P14
31
ALE
PI
3
30
DBO
P12
29
lb:
Pll
28
DB2
P10
27
DBS
VDD
26
DB4
PROG 25
DBS
P23 24
186
P22
23
DB7 P21
22
VSS
P20
21
IC
MICROCOMPUTER
TOP VIEW
INTERFACE
TOP VIEW
BCE
Q2
FRONT
VIEW
Q3
THRU
Q5
BOTTOM VIEW
p^
I
1
1
B E C
Q6
FRONT
VIEW
1 PC3 VCC
40
2 PC4 PC2
39
'
3
TIMER
IN
PCI
38
4
RESET
PC0
37
.
5
PC5
pb;
36
6
TIMER
OUT
PB6
35
7 10/M
PBS
34
8
CE
ORCE
P84
33
9
RD
PB3 32
10
WR
PB7
31
11
ALE
FBI 30
12
AD0 PB0
29
13
AD1
PA7
28
14
AD2
PA6
27
15
AD3 PA5
26
16
AD4 PA4
25
17
AD5
PA3
24
18
A06
PA2
23
19
AD/
PA1
22
20
VSS
PA0
21
E>
L> L>
L>
[>
F> L>
O
cnTa
wiring view
171
n n
n
n n
i
U
n
u
i
3 1
1
Is
4 Lj
CN2
WIRING
VIEW
CN6
WIRING
VIEW
2C, 2E,
3C,
3E,
6D,
6E, 7C,
70, 7E
TOP VIEW
5E,
6B, 7B
TOP VIEW
I I IIIII I I I I
2
3 4
5
6
12 3 4 5 6 7
8
9
10 11
RM1 RM2
RM3. RM4
FRONT
VIEW
FRONT VIEW
DRIVE BOARD
ONLY
IDENT
IA
TOP VIEW
DRIVE BOARD ONLY
Ql THRU
Q20
FRONT
VIEW
DRIVE BOARD ONLY
IDENT
I I III I I
17
3 4 5 6
7
RM5
FRONT
VIEW
DRIVE
BOARD ONLY
IDENT
DRIVE
BOARD
ONLY
14 13 17
11 10
9 8 7 6 5 4 3 2
151617 18 19 20 71 72
3
24
25 26
27 28
CN6
WIRING
VIEW
I IIIII
I I
I I
I
1 I 3
4 5 6 7 8
9 10 11
RM1
FRONT
VIEW
; 17 16 15
14
13
12
11 10
9 7 6 543 2
1
a a
w~w-1
a i b a a a
«
a
i
"ii
"
a a
36 35 34 33 32 313029 28
27 26
25 24
23
22
21 20
19
CN1
WIRING VIEW
I I III
I
I
I
I
12 3 4 5
6 7
8 9
RM2
FRONT
VIEW
2 345 6 7 8 9 10 11 12
j
iibii !!ii
j
|l
1 aI a I
b-
|
o
2
.
ft
a
o
8
*
10
11
12
13
14
15
«
16
17
u
19
20
21
22
CN10
SOCKET VIEW
CN4, CN5
PIN
VIEW
CN3
SOCKET
VIEW
HI
PRINT
HEAD
FRONT
VIEW
SCHEMATIC NOTES
-a—
Circuitry
not
used in
some versions
Circuitry
used
in
some
versions
e
See
parts list
+
Ground
^
Common
tie point
Voltages
measured
with digital
meter.
Waveforms
and
voltages are
taken from
ground,
unless
noted
otherwise.
Voltages,
waveforms
and
logic
readings
taken with
printer
On
Line and
not printing
unless
noted.
Printer
Self-Test
mode
used to
get readings
taken while
printing.
Switches
SW1 and
SW2
set as shown
on
schematic.
Waveforms
taken
with triggered
scope and
Sweep/Time
switch
in Calibrate
position,
scope input
set for
DC
coupl-
ing on
"0"
reference
voltage
waveforms.
Switch
to AC in-
put to view
waveforms
after DC
reference
is
measured
when
necessary.
Each waveform
is
7.5cm width
with
DC
reference
voltage
given
at the
bottom line
of
each wave-
form.
Time in
/is
per
cm, given
with
p-p
reading
at the
end
of each
waveform.
Item
numbers
in
rectangles
appear in the
alignment/adjust-
ment
instructions.
Supply voltage
maintained
as
shown
at input.
Controls
adjusted for
normal
operation.
Terminal
identification
may not
be found
on unit.
Resistors
are V2VJ
or less,
10% unless
noted.
Value in
(
)
used in
some versions.
NOTE:
Logic
probe
readings
taken
with
printer
On Line and
not
printing
unless
otherwise
noted.
Printer
Self-Test
mode
used to
get readings
with
switches
SW1 and
SW2 set
as shown
on
schematic.
Logic
Probe
Display
L
=
Low
H
=
High
P
=
Pulse
* =
Open (No lights
On)
(1)
Probe
indicates
P when
printer
is
printing.
(2)
Probe
indicates
L with no
paper in printer.
(3)
Probe
indicates
H with no
paper in
printer.
(4)
Probe
indicates
L when
print
head is not
at
home posi-
tion.
(5)
Probe
indicates
H when
print
head is not
at home posi-
tion.
(6)
Probe
indicates
H when
print
head moves
from
left
to
right,
and L
when
head
moves from
right
to left.
(7)
Probe
indicates
H when
the printer
is not
on line.
(8)
Probe
indicates
L
when the
printer
is not
on line.
(9)
Probe
indicates P
when
the printer
is not
on line or is
printing.
(10)
Probe
indicates
L when
printer is
printing.
(11)
Probe
indicates
P when
a line
feed
occurs.
(12)
Probe
indicates
L when
a line
feed
occurs.
(13)
Probe
indicates
H when
printing.
(14)
Probe
indicates
H when
a line feed
occurs.
(15)
Probe
indicates
L when
buzzer
sounds.
(16)
Probe
indicates
H
when buzzer
sounds.
(17)
Probe
indicates
H when
printing
in
compressed
mode.
O O
m
r-
3 X
do
o
Tl
m
C/)
O
z
30
COMPUTERFACTS-OF-THE-MONTH
SET NO.
CF2 FOLDER
CP1
Page 17
CONTROL
BOARD
4
A Howard W. Sams
Pholo
Page 18
o o
r—
m
23
X
O
oo
Z
o
CONTROL
BOARD
COMPUTERFACTS-OF-THE-MONTH
SET NO. CF2
FOLDER CP1 5
Page 19
DRIVER
BOARD
6
A Howard W. Sams MhWUHfiWH
PKo»o
Page 20
PIN
1
PIN
1
1A
CN4
O
D
3
O
a
i—
m
2 t/)
X
o
do
Z
o
CN<
PIN 1
,
in
DRIVER
BOARD
COMPUTERFAGTS-QF-THE-MONTH
SET NO.
CF2 FOLDER
CP1
7
Page 21
o
o
X
o
do Z
o
PRINTER MECHANISM
8
Courtesy of
Epson America,
Inc.
PRINTER
MECHANISM
25
Page 22
DISASSEMBLY
INSTRUCTIONS
CABINET
REMOVAL
CONTROL
BOARD REMOVAL
Remove the knob on the right side. Set the printer
on its left
side and remove four Phillips
screws
from
the
bottom. Set
the printer back down, lift
up
on the left side
of the cabinet
and move the cabinet
to
the right
to
clear
the manual paper
feed shaft. Unplug the Function board connector
and remove
the cabinet. Remove two Phillips
screws from the Function
board
and remove the Function board from
the cabinet top.
Unplug the
ground
connector
(FG),
connector
CN2 and con-
nector
CN6.
Remove one
Phillips
screw near
the center
of
the
board and
two
Phillips
screws from
the
transistor heat
sink
on the side
of the
board. Push
the three
board retaining
clips back, lift
up
and
remove
the Control
board.
PRINTER
MECHANISM
REMOVAL
AC SWITCH BOARD REMOVAL
Unplug the power transformer from the board
and remove
one Phillips
screw
holding the
board and one Phillips
screw
holding
the ground lead of the power cord.
Remove the AC
Switch board.
Unplug
the printer
mechanism
cable from
the
Driver board.
Remove two
Phillips
screws
going thru
rubber grommets
at
the front
of the
mechanism
and
remove one
Phillips screw
from
the
grounding
strap next
to
the
power transformer.
Slide the
mechanism
forward
and lift
mechanism
out of the
cabinet
bottom.
DRIVER BOARD REMOVAL
PAPER END
BOARD
REMOVAL
Unplug the
printer mechanism
cable and remove
two Phillips
screws holding
the board. Lift
up
and remove the Driver
board.
Unhook
PE Lever
Spring
(3-2) from
Outer Paper Guide
(6-1)
and
remove
PE Board
(3-4).
MECHANICAL PARTS
LIST
o
REF.
PART
NO.
NO.
DESCRIPTION
1-1
F304002000
Frame
Assembly
LB
1-2
F304003000
Frame
Assembl
y RB
1-3
F304053000
Base
Frame
Assembly
B
2-1
F303027000
Timing Belt
Motor
Assembly
C
2-2
F303026010 Motor
Heat
S
i n k
A
2-3
F303031000
Paper
Feeding
Motor
Assembl
y
A
3-1
F3
1001 1000
PE Lever
Assembly
A
3-2
F303007020
PE
Lever
Spring
3-3
F3
10090020
PE Lever
Shaft
4-1
F303014010
Timing
Belt
A
4-2
F303017000
Belt
Driving
Pulley
Assembly
4-3
B210151490
Bal
1 Bearing
(3 used)
4-4
F303018010
Belt
Driven
Pul
ly
4-5
F3030
18020 Belt
Driven
Pulley
Flange
4-6
F303019000
Belt
Tension
Plate
Assembly
5-1
F304005000
Platen
Unit
5-2
F304004010
Platen
Gear
5-3
F304004020
Plane
Bearing
(For
Platen)
(2 used)
5-4
F303006000
Carriage
Assembly
5-5
F303005010
Head
Lock
Lever
5-6
F303005020
Head Lock
Lever
Spring
5-7
F303001010 Carriage
Shaft
A
5-8
F303001020
Carriage Shaft
B
5-9
F303001030 Head
Adjustment
Lever
5-10
F304007010 Paper
Holding
Lever
5-11
F304 0080
10
Scale
Shaft
5-12
F304008020
Paper
Holding
Roller
A
(2 used)
5-13
F304008030
Paper
Holding
Spring
(2 used)
5-14
F303001060
Scale
Spring
L
5-15
F303001070
Scale
Spring
R
5-16
F303001092
Ribbon Mask
5-17
F303001100
Head
Sitting
Plate
6-1
F304009011
Outer
Paper
Guide
6-2
F304009020
Inner Paper
Guide A
6-3
F303036010
Sprocket
Frame
L
6-4
F3030
11020 Sprocket
Wheel
(2 used)
6-5
F303036020
Paper Holding
Cover
L
6-6
F303011060
G-pin
(2
used)
REF. PART
I
NO. NO.
DESCRIPTION
i
6-7
F30301
1040 Paper
Holding
Cover
Spring
(2
used)
a
6-8
F30301
1050
Sprocket Lock
Lever
(2 used)
6-9
F304104010
Sprocket
Shaft
6-10
F304
104020
Sprocket
Gear
6-11
F304004020
Plane
Bearing
(For Sprocket)
(2 used)
6-12
F304101020
Sprocket
Guide Shaft
6-13
F303010020
Paper
Guide Rol
ler
6-14
F303001080
Sprocket
Transmission
Gear
6-15
F303021001
Paper
Guide
Plate
A
6-16
F303037010
Sprocket
Frame
R
6-17
F303037020
Paper
Holding
Cover
R
6-18
F304
101030
Sprocket
Mounting
Lever
L
6-19
F304101060
Sprocket
Mounting Lever
Spring
(2
used)
6-20
F304101040
Sprocket
Mounting Lever
R
6-21
F304
102000
Sprocket
Mounting
Plate
Assembly
A
6-22
F304
103000 Sprocket
Mounting
Plate
Assembl
y
B
6-23
F304101010
Sprocket
Reduction
Gear
6-24
F304101050
Paper
Position
Adjusting
Plate
6-25
F304001010
Sprocket
Mounting Shaft
6-26
F304001050
Release
Lever
Shaft
6-27
F304001
030
Release
Lever
L
6-28
F304001040
Release
Lever B
6-29
F304006010
Paper
Feed i ng
Shaft
6-30
F3
10006010
Paper
Feeding
Rol ler
(2
used)
6-31
F304001
020 Paper Feeding
Spring
(2
used)
6-32
F304001060
Platen
Cover
6-33
F304001070
Rol
l-in
Protector
6-34
F3
10006020 0-ring
(4
used)
7-1
F303020000
Planetary
Lever
Assembly
7-2
F303020020
Planetary
Pinion
(3
used)
7-3
F303014020
Ribbon Driving
Gear
8-4
F304057000
3310
Cable
A
8-5
A279950001
Wire
Band
(3 used)
8-6
F303023010
Edging
A
(3
used)
m
-o
w o
z
For
replacement of
parts not listed,
order
from manufacturer, state description
and
location of
part.
COMPUTERFACTS-OF-THE-MONTH
SET NO. CF2 FOLDER
CP1
Page 23
GENERAL OPERATING
INSTRUCTIONS
PRINT
STATUS
(SW1) AND LINE FEED STATUS
(SW2)
PRINTER SELF-TEST
SW1
On
1
Compressed
2
Not Used
3 Paper Out
Sensor
On
4
Italic
5 Emphasized
6
Buzzer On
7
Slashed Zero
8
Select
Fixed
On
Not Used Not Used
Auto Line Feed with
Carriage Return
One
Inch Skip Over
Pert
Off
Normal
SW2
1
2
3
Paper Out
Sensor Off Normal Normal
Buzzer Off
Regular Zero
Select Not Fixed
Off
Line
Feed
from Host
Normal
(No Skip)
To use
the built-in
self-test
function, put paper in
the printer
and hold down the LF (Line Feed) button while
turning On the
printer.
ON LINE, FF AND LF BUTTONS
Printer is On Line (Ready to receive data from
the computer)
when all three green LED's are On.
The printer is Off
Line
when only
the
top
green
LED
is On. Pressing the
On Line but-
ton once puts the printer Off Line and
pressing it again puts
the printer
back
On Line. The printer must be Off
Line for the
FF (Form Feed) and LF
(Line
Feed)
buttons to function.
ADJUSTMENTS
HEAD DRIVER PULSE WIDTH
ADJUSTMENT
Connect the input of
a scope to Test Point
TO on the Driver
Board and set the horizontal
sweep to .1 ms trigger
to positive
edge. Use
the printer
self-test mode
(Hold LF button down
while turning
On the
printer) to make
the printer print. While
the
printer is
printing,
adjust
the
Pulse Width Control (VR1)
for
a
pulse
width of
.32ms.
See
Figure
1.
Connect Channel
B
input of the scope to pin 28
of IC
1C
and
set the
trigger
to
trigger
on
Channel
B,
negative edge, normal
mode. Check for
a
time d ifference of .8ms
or more from the
trailing edge of the PRAV signal on pin 28 to
the leading
edge
of the first pulse of the TIN signal on pin 39.
If the time
dif-
ference is less than .8ms, readjust the PTS
Sensor Board
slightly for
a
difference of .8ms or more.
See
Figure 3.
Figure
1
TIN
PRAV
"1
Figure
3
PTS
SENSOR BOARD ADJUSTMENT HOME POSITION SENSOR ADJUSTMENT
Connect
Channel A of
a dual trace
scope to pin 39 of
Microcomputer IC
(1C)
and
set the horizontal
sweep to
,5ms,
trigger to
positive
edge.
Use
the
printer self-test mode (Hold
LF
button down while
turning On the printer)
to
make the
printer print. Loosen the
screw holding
the PTS (Position
Timing Signal) Sensor
Board to the right side of the carriage
return
motor.
Use a screwdriver in the slot
provided to adjust
the PTS Sensor Board for
a pulse cycle of 2.08ms while the
printer is printing.
See Figure 2.
Connect Channel
A
input of
a
dual trace scope to
pin 1
1
of
IC
3E and Channel
B
input to pin
39
of IC(1C). Set
the horizontal
sweep to
.5ms and
set
the trigger for
Channel
A, positive
edge,
normal
mode. Use the
printer self-test mode
(Hold
LF
button down while turning On the
printer)
to
make the printer
print.
Loosen the screw holding
the Home Sensor Board and
use a screwdriver in the slot provided to adjust the Home
Sensor Board for a phase relationship
of .9ms
to
1.2ms bet-
ween the reset signal on pin 11 of IC 3E
and
the
TIN signal on
pin 39 of IC 1C. See Figure 4.
U-2.08ms-*|
Figure
2
TIN
RESET
SIGNAL
i r
9ms to
1.2ms
Figure
4
I
10
Page 24
MECHANICAL
REMOVAL
REPLACEMENT AND ADJUSTMENTS
RIBBON CARTRIDGE REPLACEMENT
TIMING BELT
REPLACEMENT
Slide Carriage Assembly
(5-4)"
to center. Move Scale Shaft
(5-11) back
and remove Ribbon Cartridge. Turn knob, on
replacement Ribbon Cartridge, counterclockwise
to
tighten
ribbon. Install the
Ribbon Cartridge with
the four tabs (two
on
each
end) in the slots of Frame Assembly
LB
and
RB
(1-1
and 1-2).
Press down
on Ribbon Cartridge
to secure in place.
Slip the ribbon between Print Head (H1) and Ribbon Mask
(5-16). Turn knob to
retighten ribbon.
PRINT
HEAD REPLACEMENT
Slide Carriage Assembly
(5-4)
to the right.
The Print Head
cable has a pull tab. Use this
tab to
disconnect
Print Head
cable from connector on Terminal
Board
(8-1).
Turn
Head
Lock Level
(5-5)
clockwise. Lift and remove
the Print Head
(H1). Install replacement
by
reversing
the removal procedure.
Remove
printer mechanism
from
the
cabinet,
see
Disassembly Instructions.
Loosen Belt Tension
Plate
Assembly
(4-6)
and remove
tension from
Timing
Belt
A
(4-1).
The belt is fitted
into the grooved
plastic projection at
the
base
of Carriage
Assembly
(5-4)
and
glued in place. A cutout
is provided
in Base Frame
Assembly
B (1-3)
for
access
to
separate the
belt from the
Carriage Assembly. Slide the Car-
riage Assembly over this
cutout, located
to the
right of the
Terminal Board
(8-1).
The type of glue
used does not produce
a
permanent bond.
From -the
bottom, the grooved plastic
projection can be
forc-
ed apart to remove the
belt or, if preferred,
a drop of
rubber
cement solvent
can be used.
CAUTION: Too
much solvent
can damage
the belt. Tension on
belt should not
be
adjusted
until solvent has
completely dried.
TRACTOR FEED REMOVAL
While pressing forward
on
Sprocket
Mounting LeversLand
R
(6-18 and
6-20),
rock the assembly
back and lift from the
printer.
PAPER
THICKNESS ADJUSTMENT
Head Adjustment Lever
(5-9)
moves the Print
Head toward
and
away
from Platen
Unit
(5-1)
to allow for paper thickness.
Maximum paper thickness is 0.3mm
(0.012 in). The seven set-
tings provide normal adjustment. If adjustment
of lever is re-
quired,
because
of replacement
of parts, perform the follow-
ing procedure.
Set the lever to the center position and loosen
the
nut
secur-
ing Carriage Shaft
B (5-8).
Insert
a screwdriver into hole in
shaft.
Hold screwdriver perpendicular
to Base Frame
Assembly
B (1-3)
and retighten
nut. Movement of
Head Ad-
justment Lever toward Maximum
-
position
should move
Print Head toward the Platen
Unit. If Print Head moves
away,
loosen
nut,
rotate Carriage Shaft
B 180 degrees and repeat
adjustment.
Apply a drop of
glue
and
allow
to
dry,
after replacement, to
prevent
belt from slipping
out of the
Carriage
Assembly.
Engage belt with
Belt Driving Pulley
Assembly (4-2) and
Belt
Driven Pulley
(4-4). Verify belt enters one
slot and
exits other
^^
slot
in
Frame Assembly RB
(1-2). Move Belt Tension Plate
-m
Assembly
to
left
and tighten. *f
TIMING BELT MOTOR
REPLACEMENT
s
Loosen Belt Tension Plate
Assembly
(4-6) and remove
tension
O
from
Timing Belt
A (4-1). Remove four
mounting screws
from
^
Timing Belt
Motor Assembly
C (M1). Remove the motor
r~
assembly and Motor
Heat Sink
A (2-2). Slide the
motor
2
assembly from the
heat sink. Observe
routing of lead wires
^
and
verify
the same routing
after performing replacement.
§
Unsolder
motor
assembly lead wires
from Terminal
Board
~
(8-1).
Install
replacement
by reversing the removal procedure.
3!
PAPER FEEDING
MOTOR REPLACEMENT
Remove
two mounting
screws from
Paper Feeding
Motor
Assembly
A (M2). Observe routing
of lead
wires
and verify the
same
routing after performing
replacement.
Unsolder
motor
assembly lead
wires from Terminal
Board
(8-1).
Install
replacement
by
reversing
the removal procedure.
m
-d
c/)
O
2
TROUBLESHOOTING
PRINTER
WILL NOT RECEIVE
DATA
Printer will not
receive data from
the computer.
Set
the com-
puter
up to send information
to the printer
and check for STB
(Strobe)
signal
pulses at pin
8
of
IC 2E.
If the STB
pulses are missing, check
for pulses
on pin 12 of IC
3C. If the
pulses are present
on pin 12 of
IC 3C, check
Capacitor
C1
1
and check
IC 2E by substitution.
If the pulses
are
missing on pin
12 of IC 3C, check
Capacitor
C9
and
check
IC
3C by substitution.
If the STB
pulses check
good, check for
pulses on
the
BUSY
line
(pin
4
of Plug
CN3) and the
ACK
line
(pin
6
of Plug CN3).
If
either pulses are missing,
check for
pulses
at
pin 2 of IC 6E.
If pulses are missing
at pin
2 of IC 6E, check Interface IC
(8B)
and
IC
1C by substitution. If pulses
are present at pin 2
of
IC
6E, check
IC's 6E and
7C by substitution.
If the STB,
BUSY and ACK signals
check
good,
check
IC's 8B
and
1C by substitution.
COMPUTERFACTS-OF-THE-MONTH SET NO.
CF2 FOLDER
CP1
11
Page 25
TROUBLESHOOTING (Continued)
POWER SUPPLY
Printer
will not turn
On. Check the
AC Line
Fuse
(F1).
If
Fuse
F1
is bad, check Capacitors
C1A, C2A and
C3A on the AC
Switch
Board for
possible shorts,
check Transformer
T1 for
shorted windings, and
check the
inputs and
outputs of the
Bridge
Rectifier
Diodes
(DB1, DB2 and
DB3)
for possible
shorts
to
ground.
If Fuse
F1 is
good, apply AC
power and check
for
120VAC
from pin
1 to
pin
2
of
Plug CN7.
If 120VAC is
missing, check
the
Master Power
Switch
(SW10). If the
120VAC
is present,
check the
AC
voltages
on the
four secondary
windings of
Transformer T1 at Plug
CN2. If any
of the AC
voltages are
missing, check Transformer
T1
windings.
Check
the DC voltages
at the
outputs of
Diodes
DB1, DB2
and
DB3.
If any
of the
voltages are missing,
check the
associated
Diode.
Check for
26.3V at pin
3
of Plug
CN6. If
26.3V is missing,
check the voltages and
components
associated
with Driver
Transistor
(Q1)
and
Regulator
Transistor
(Q6),
and check
Zener Diode ZD4.
Check for
1 1 .84V at
the
collector
of Regulator
Transistor
(Q4).
If
11.84V is missing,
check the voltages
and
components
associated with Driver Transistor
(Q3)
and
Transistor
Q4,
check Zener Diodes ZD1 and
ZD2, and
Diode
D2.
Check for 4.88V at pin
2 of Regulator
SR1. If
4.88V is
missing,
check Regulator SR1 and
associated
components.
Check for 14.13V at the
emitter of
Regulator Transistor
(Q2).
If 14.13V
is missing,
check Transistor
Q2,
Zener Diode
ZD3
and Capacitor
C21.
MICROCOMPUTER CHIP OPERATION
Check
for 4.88V
on
pin 40 of Microcomputer
IC (1C).
If 4.88V
is
missing,
refer
to the
"Power
Supply"
section of this
Troubleshooting
guide.
Verify that
the clock oscillators are functioning
by
checking
the
waveforms on pin 2 of IC
1C
and Slave Microcomputer IC
(9B)
and check
for
a
frequency
of 6.00MHz on
both
oscillators.
If either oscillator is not functioning, check the
components
connected
to
pins
2
and
3
of the
IC
with the
defective
oscillator
and check the IC by substitution.
If the
clock
oscillators are good, check the waveforms on
pins 9
and 11 of IC 1C and
pin
11 of IC9B.
The
pulses
should
measure 2.5/is
from the leading edge of one pulse to the
leading
edge of
the next
pulse. If
any
of
the waveforms are
missing, check
the IC
by
substitution. If the waveforms
check good,
check the logic probe readings on the remaining
pins
of IC's 1C
and
9B.
If the pulses
at pin
37 of IC
1C are missing, check
IC
1C by
substitution.
If the pulses
are present,
check for pulses
at
pin
3
of Timer
IC
(1A) on the Driver
Board while printing.
If the pulses
at pin
3 of IC 1A are
missing, check the
voltages
and
components
associated
with pins
1 thru 8 of IC
1A and
check the
adjustment
of the
Pulse Width Control
(VR1). If
pulses
are present,
check
for pulses
at Test Point TO
and
check for
a pulse
width of
about .32ms.
If the
pulses
at Test Point
TO are missing,
check Switching
Transistor
(Q5)
and
check pins
1 and 16 of IC
6B. If the pulse
width
is not correct,
check the
adjustment
of the Pulse
Width
Control
(VR1). If the
pulses
at Test Point
TO
are
good, check
for
pulses
at pins
2
and
29 thru
36 of Interface
IC (8B) while
printing.
If the
pulses at pins
2 and
29 thru
36 of IC 8B are missing,
check
IC
8B by
substitution. If the
pulses are present,
check
IC
7B
and
pins
6, 7,
10 and
11 of IC
6B.
If one
pin in the
Print Head is
not functioning,
check for the
waveform
shown
in Figure
1 at the
collector of the
Transistor
driving
the
defective pin
while printing.
If the collector
waveform is
good, check
the pin on
the Print Head
for possi-
ble
damage.
.50V
.1ms
0V
DC
REFERENCE
Figure
1
If the collector waveform
is missing, check for
the waveform
shown in
Figure 2 at the
base
of the Driver Transistor while
printing. If the base waveform is
good,
check
the
Driver Tran-
sistor and check for an open
solenoid coil in
the Print
Head.
If the base waveform
is
missing,
check the buffer driving the
Driver
Transistor and check
IC 8B by
substitution.
1.6V
.1ms
Figure 2
PAPER
FEED
MOTOR
ASSEMBLY
0V
DC
REFERENCE
Printer will not
advance
the
paper. Put the printer in Off
Line
mode
(press the
On Line
button), press the
FF (Form
Feed)
button
and check for
the waveform
shown in Figure
3 at the
collectors
of Line Feed
Driver
(Q14
thru
Q17).
PRINT HEAD
Print Head is
moving back and forth
but
not printing. Check
for 26.3V
on the emitters of Driver Transistors
(Q1
thru
Q9)
on
the
Driver Board.
If
26.3V
is missing, refer
to the "Power Sup-
ply"
section
of this Troubleshooting guide. If 26.3V is good,
check
for
pulses
at
pin 37 of Microcomputer
IC (1C)
while
printing.
Figure
3
52V
5ms
0V
DC
REFERENCE
12
Page 26
TROUBLESHOOTING
(Continued)
PAPER FEED
MOTOR
ASSEMBLY
(Continued)
If the collector waveform
is missing
at
one
of the Transistors,
check
for the waveform shown
in Figure
4 at the base of the
Transistor. If the
base waveform is present,
check
the Tran-
sistor, and
associated components,
that has the
missing col-
lector waveform.
If the Transistor
and
associated com-
ponents check
good,
check the
Paper
Feed Motor
Assembly
(M2). If the waveform on the
base of the
Transistor is miss-
ing,
check the buffers driving the
Transistor
and check
Slave
Microcomputer
IC (9B)
by
substitution.
2V
5ms
OV
DC
REFERENCE
Figure
4
If the
collector waveform
does not
appear on any
of Tran-
sistors
Q14 thru
Q17,
check the
voltage on the
collector
of
Line
Feed Driver Transistor
(Q20)
after
pressing the
FF
but-
ton. The
voltage should
go up to 25.5V. If
25.5V is missing,
check the emitter
and base voltage of
Transistor
Q20. If the
emitter
voltage is missing,
refer
to
the
"Power
Supply" sec-
tion of this Troubleshooting
guide.
If the
base voltage
does
not
drop to
about 24.8V after pressing the
FF
button, check
Transistor
Q20 and associated
components.
Also, check the
logic
probe readings
on pins6and
1 1 of IC
5E
and
pins 1 and
2ofIC 6D.
If the
probe readings are not
correct, check
IC's
5E, 6D and
9B by substitution. If all readings
are
correct, check
the
Paper Feed
Motor Assembly.
TIMING BELT MOTOR ASSEMBLY
Timing
Belt Motor Assembly (M1) does not move the
Print
Head
back
and forth. Check the operation
of the Home Posi-
tion
Sensor (PT1)
and
the PTS (Position Timing Sensor)
Sen-
sor (PT2).
Check the
Home
Position
Sensor
by
monitoring the logic
probe reading
at
pin
20
of Plug CN6 while
sliding
a
piece of
paper in and out of the slot in the Home Position Sensor.
The
probe should read
low
with the
paper out of the slot and high
with the paper in the slot. If the
Home Position Sensor
checks
good, check
the logic
probe reading
at
pin
11 of IC 3E
while sliding the paper in and
out
of the
Home Position Sen-
sor. The probe should read high with
the paper
out
of the slot
and low with the paper in the slot. If the probe reading
is not
correct, check the components
connected to pins
12
and
13
of IC 3E and check
IC 3E
and Slave
Microcomputer
(9B) by
substitution.
Check the
PTS
Sensor
by
checking
for pulses
with a logic
probe
at
pin 19 of Plug CN6 while manually
moving the Print
Head.
If the PTS Sensor checks good, check for
pulses at pin
10 of IC
3E
while manually moving the
Print Head. If the
pulses are missing, check the components
connected to pins
8
and
9 of IC 3E and check IC's 3E and
9B
and
Interface IC
(8B) by
substitution.
If the sensor
circuits check
good, check for the
waveform
shown in
Figure
5
on the
collectors of
Carriage
Driver Tran-
sistors
(Q10
thru
Q13)
while
the printer is printing.
YYYYS
Figure
5
52V
5ms
0V
DC
REFERENCE
If the collector
waveform
is
missing on
one of the Tran-
sistors,
check for the
waveform
shown
in Figure
6 at
the
base
of the Transistor.
If
the
base waveform is
present, check the
Transistor,
and
associated
components,
that has the missing
collector
waveform.
If the
transistor and
associated com-
ponents
check
good, check
the Timing
Belt Motor
Assembly.
If the
base waveform
is missing,
check
the buffers driving the
Transistor
and
check IC
9B by substitution.
s
/
< *
y
o
Figure
6
1.4V
|
5ms
0V
DC
REFERENCE
If the collector waveform
does not
appear at any of
the Tran-
sistors
Q10
thru
Q13,
check for
25.4V on the collector of
80
Column Driver Transistor
(Q18)
and
14.00V on the
collector of
132 Column Driver Transistor
(Q19)
while printing. If the
voltages check
good, check the Carriage
Return Motor.
If 25.4V is missing
from the collector
of Transistor
Q18,
check
for 26.3V on the emitter.
If 26.3V is missing, refer
to
the
"Power Supply"
section
of
this
Troubleshooting guide.
NOTE: If the printer
is printing in the
compressed mode,
the
voltage
on the collector
of Transistor Q18 will
stay at 0V.
If
the emitter
voltage of Transistor
Q18 checks
good,
check the
logic
probe
readings on
pins
8,
9
and
10 of IC 6E
and
pins 5
and
12
of
IC 5E while printing.
If the probe
readings
are good,
check Transistor
Q18
and
associated
components.
If the pro-
be
readings
are not correct,
check IC's
5E, 6E
and
9B
by
substitution.
If 14.00V is missing
from the collector
of Transistor
Q19,
check for 14.13V on the
emitter of Transistor
Q19. If 14.13V
is
missing,
refer
to
the
"Power Supply" section of this
Troubleshooting
guide. If 14.13V
is present, check the logic
probe readings
on pins
3
and
4 of IC 6D and pins
7
and
10
of
IC 5E while printing. If the
probe readings
are good, check
Transistor
Q19 and check
the components
associated
with
Transistor
Q19. If the probe readings
are not correct, check
IC's 5E,
6D
and
9B by substitution.
CO
o
COMPUTERFACTS-OF-THE-MONTH
SET
NO.
CF2 FOLDER
CP1
13
Page 27
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16
Page 30
PARTS LIST
AND DESCRIPTION (Continued)
When
ordering parts, state
Model, Part Number, and Description
ELECTROLYTIC
CAPACITORS
ITEM
RATING
MFGR.
No.
PART
No.
CI
6800
50V
X202546820
C2
6800
16V
X202246820
C3
2200
25V
20?
X200302220
C4
10 16V 20?
X200201000
C5
10
35V
20?
X2004
01000
C6
3.3
50V
20?
X200500330
C7
3.3
50V
20?
X200
500330
ITEM
No.
C17
C22
CI
C2
RATING
10
35V
20?
10
35V
20?
DRIVER
BOARD
10 16V
10 16V
MFGR.
PART
No.
X200401000
X200401000
X200201000 X200201000
CAPACITORS
ITEM
RATING
MFGR.
No.
PART No.
CIA
.1 250V
C1B
.01
50V
X220201031
C2A
.0047
125VAC
C3A
.0047
125VAC
C8
.001 50V 10?
X220201020
C9
.0015 50V
10?
X220201520
C10
.0015
50V
10?
X220201520
C11
.0047
50V 10?
X220204720
C12 10
50V 10?
X22 120 1006
C13
10 50V
10?
X22 1201 006
C14
10 50V 10?
X22
1201006
C15
10
50V
10?
X221201006
C16
.1
50V
C18
.01
50V
X220201031
C19
.01
50V
X220201031
C20
.01
50V
X220201031
C21
.01
50V
X220201031
C23
.01
50V
X220201031
C24
.01 50V
X220201031
C25
.01 50V
X220201031
C26
.01
50V
X220201031
ITEM
No.
C27
C28
C29
C30
C31
C32 C33 C34
C35
C3
C4 C5
C6 C7
C8
C9
C10
RATING
.01 50V
.01 50V
.01 50V
.01
50V
.01 50V
.01
50V
.01 50V
.01
50V
.01 50V
DRIVER BOARD
.1 50V
10?
.001
50V
10?
.01 50V
.01
50V
.01
50V
.01
50V
.01
50V
.01
50V
MFGR.
PART
No.
X220201031 X220201031
X220201031
X220201031
X220201031
X220201031
X220201031
X220201031 X220201031
X230011042
X2300
11022
X220201031
X220201031
X220201031 X220201031
X220201031
X2202
01031
O
o
m
-o
xo
6o
Z
o
17
Page 31
PARTS LIST AND
DESCRIPTION
(Continued)
When ordering parts,
state Model,
Part
Number, and
Description
CONTROLS (All
wattages
%
watt,
or less,
unless
listed)
ITEM
MO.
FUNCTION
RESISTANCE
MFGR.
PART NO.
NOTES
DRIVER
BOARD
VR1
Pulse
Width
20K
X
180040040
RESISTORS
(Power
and
Special)
ITEM
No.
RATING
REPLACEMENT
DATA
MFGR.
PART No.
WORKMAN
PART
No.
REMARKS
RM1
RM2
RM3
RM4
RM5
RM6
DRIVER
BO
R12
R13
RM1
RM2
Resistor
Network
Resistor
Network
Resistor
Network
Resistor
Network
Resistor
Network
Resistor
Network
ARD
120
5$
5W
WW
120
5$
5W
WW
Res i stor
Network
Resistor
Network
XI
10851030(3)
XI
10851030(3)
XI
10803320(1)
XI
10803320(1)
X1
10863320(4)
X1
10881030(5)
X160321210
X
160321210
XI
10803320(1)
X1
10881220(2)
(1)
Contains
ten,
3300
10$ 1/8W,
resistors.
(2)
Contains
eight,
1200
10$ 1/8W, resistors.
(3)
Contains
five,
10K
10$
1/8W, resistors.
(4)
Contains
six,
3300
10$ 1/8W,
resistors.
(5) Contains
eight,
10K
10$ 1/8W,
resistors.
TRANSFORMER
(Power)
ITEM
No.
RATING
REPLACEMENT
DATA
MFGR.
PART
No.
THORDARSON
PART
No.
NOTES
PRI.
SEC. 1
SEC. 2
T1
120VAC
%
410mAAC
16.
63V
AC
@
180mA
DC
9. 83
VAC
Y422501100
MP-80U-a(
1
SEC.
3
SEC.
4
SEC.
5
10.33VAC
e
560mA
DC
25.8VAC
i
650mADC
(1
)
Number
on
unit.
18
Page 32
PARTS
LIST
AND
DESCRIPTION
(Continued)
When
ordering
parts,
state
Model,
Part
Number,
and
Description
FUSE DEVICES
ITEM
No.
DESCRIPTION
REPLACEMENT DATA
MFGR.
PART No.
BUSS
PART No.
NOTES
DEVICE
HOLDER
DEVICE HOLDER
F1 2A
S
250V
Fast-Acting
X502060020
, -,—
MISCELLANEOUS
ITEM
No.
PART NAME
MFGR.
PART No.
NOTES
BZ1
Buzzer
X503000020
CR1 Crystal
X504000200
6MHz
CR2 Crystal X504000200
6MHz
HI Print Head F40
1400000
LED1
LED X350200010 Power, Grn
(2.00V
8
12mA)
LED2
LED X350200010
Ready, Grn (2.00V
g 11mA)
LED3
LED No Paper,
Red
(1.67V
g
12mA)
LED4 LED X3
50200010 On Line, Grn
(2.00V
g
11mA)
Ml Motor
F303027000
Timing Belt Motor
Assembly
C
M2 Motor
F303031000
Paper Feed Motor Assembly
A
PI Power
Cord
Y422301001
AC, Polarized
SW1 Switch X62
04008
10
Print Status
SW1A Switch
X620
100060 Power On
SW2 Switch
X62 04004
10 Line Feed Status
SW2A
Switch
X620
100060
Form Feed
SW3 Switch X6201
00060
Line
Feed
SW10
Switch
Master Power
SW101
Switch
A 170202502
Paper End
Mechanism
Y423
590000 Printer (Model
-33
10)
P.C. Board
Y422204500
AC Switch (MFIL)
P.C. Board Y422205000
Control (HMTP)
P.C.
Board
Y422202000 Driver
(MDRI)
P.C. Board
Y422203000
Function (MPEL)
P.C.
Board
F303009010
Paper End
P.C. Board
F303009000
Paper End Assembly
(Includes
SW101)
P.C. Board F304056000
Terminal
s
o
o
m
-o
(fl
x
o
00
Z
o
T1
H
CABINETS &
CABINET
PARTS
(When ordering
specify
model, chassis
&
color)
ITEM
PART No.
Cabinet
Bottom
Y4
22000000
Fuse
Cover
Y428028101
Control
Panel
Overlay
Y42204
3301
Printer
Cover
F
Y423006001
Separator E
Y423024001
ITEM
PART
No.
Separator Rol ler Y422025001 Key
Top
(Power On/Form Y422019001
Feed/Li ne Feed)
Knob-Paper
Feed Y422015001
Knob
Spring-Paper
Feed X510360010
WIRING DATA
or
8421 (Single-Conductor)
(Two-Conductor)
(Solid) Available
in 13 Colors
(Stranded)
Available in
13 Colors
General-use
Unshielded
Hook-up
Wire
...
8208
8522
19
Page 33
LOGIC
PIN
IC IC PIN
IC PIN
IC
PIN
IC IC
IC
IC
IC IC
IC IC
NO. 1A
IB NO.
IC NO.
IC NO.
2A
2C
2E
3A
3C 3E
4A
5E
1 H
P
1 H
21 P
1
H
*
H H
H
H
P
L(3)
2
P P
2 P
22
P
2
P
*
H
H
L
H
L
*<8)
3
P
L
3
P
23 P
3
P
H
L
P
L L P
H(8)
4
P P
4 H
24 H(9)
4 P
P
H
H H
L H(2)
H(15)
5
P
P
5 H
25 H
5
P
P
L P
H H P
L
6 P P
6 H
26 H
6 H H
H
H
L H H
L(14)
7 P P
7
L
27 H(8)
7
L
L L
P
L L
P
L(13)
8
L
P
8
P
28 H(10)
8
L
P
H
L H H(1)
L L
9 P P
9 P
29 H
9 P P
H
P
L H(1)
P
H
10 P P
10 H(1)
30 H(10)
10 P
P
L H P
L(1)
H H(10)
11 P P
11
P
31
L(6)
11 P
H
H P
P
L(5)
P H(12)
12
P
L 12
P
32
H
12 P
*
L H L H(4) H H(10)
13
P
P
13 P
33 L(7)
13 P
*
L
P H H(4) P
L(16)
14
P P
14 P
34
H
14 P
H H
L H H L L(7)
15 P
P
15
P
35 H
15 P
H
H
L(7)
16
17
H P
P
16
17
P
P
36
37
LCD
H(1)
16 H
H H H(2)
18
L
18
P
38
H(8)
19
20
P
P
19
20
P
L
39
40
L(1)
H
LOGIC
(DRIVER
BOARD)
PIN IC
PIN
IC PIN IC
PIN IC
21 H
NO. 1A NO.
1A NO.
1A
NO. 1A
22
P
23
P
1
L
3 L
5
H 7 L
24
H
2
H(1)
4 H 6 L
8
H
NOTE: Logic probe readings
taken
with printer On Line
and
not printing
unless
otherwise noted.
Printer Self-Test
mode
used to get readings
with switches
SW1 and
SW2 set as shown on
schematic.
Logic Probe Display
L
=
Low
H
=
High
P
=
Pulse
*
=
Open
(No
lights
On)
(1)
Probe indicates
P when
printer is printing.
(2)
Probe indicates
L with no
paper in printer.
(3)
Probe indicates
H with no paper in
printer.
(4)
Probe indicates
L when print
head is not
at home posi-
tion.
(5)
(6)
(7)
(8)
(9)
(10) (12) (13)
(14) (15) (16)
Probe
indicates
H
tion.
Probe indicates
H
right,
and L
when
Probe indicates
H
Probe
indicates
L
Probe
indicates
P
printing.
Probe
indicates
L
Probe
indicates
L
Probe
indicates
H
Probe
indicates
H
Probe
indicates
L
Probe
indicates
H
when print head
is not
at
home
posi-
when print head
moves from left
to
head
moves from right
to left,
when the
printer is not on line,
when
the printer
is not on line,
when
the printer is not
on line or is
when printer is
printing,
when
a
line
feed
occurs,
when
printing,
when
a line feed
occurs,
when
buzzer sounds,
when
buzzer
sounds.
20
Page 34
LOGIC
(Continued)
PIN
IC IC
IC
IC IC IC IC
PIN
IC PIN
IC
PIN
IC
PIN
IC
NO. 63 6D 6E
7B 7C 7D
7E NO.
88
NO. 8B
NO. 9B
NO.
9B
1 L(1) H(12)
H(8) H(1)
L
L(11) H(1)
1
L(7) 21 H 1
L(1) 21 H(10)
2
L L(14) L
H(1)
H *(11)
L(1) 2
H(1)
22 H 2 P
22 H(10)
3
L
H(10)
L(7)" H(1) L H(11)
H(11)
3 L(1)
23 H
3
P
23 L(6)
4
L L(13)
H(8) H(1) H
L(11)
L(11)
4
L
24 H
4
H
24
H
5 L H(2) L(7)
H(1)
L(7)
L(1)
L(1)
5 L
25 H
5
H
25 H
6 H(1)
L(3) L<7) H(1) H(8) *(1)
H(1)
6 H
26
H
6
P
26
H
7
H(1) L L H(1) L
L
L
7
L(1)
27 H
7 L
27 H(1)
8
L L(1) H(10)
L L(3)
L(1)
L(11)
8 H(9)
28 H
8 P
28
L(1)
9
*
H(1) L
*
H(2)
H(1)
H(11)
9 P
29
H(1)
9
L(1)
29
H(10)
10
LCD
*(1)
L(13) L(1)
L(7)
L(11)
L(7)
10 H(1)
30
H(1)
10 H(1)
30
L(17)
1!
L(1) L(1)
H
L(1)
H(8)
H(11)
H(8)
11 P
31
H(1)
11 P
31 HOI)
12
*
L L L(1)
H *(11)
L(7)
12
P
32 H(1)
12 P
32 H(11)
13
* #
L L(1)
L
L H(8)
13 P
33 H(1)
13
P
33
H(12)
14
*
H
H
L(1) H
H
H
14 P
34 H(1)
14
P
34
H(15)
15
*
L(1)
15 P
35 H(1)
15
P
35
H
16 H(1)
L(1)
16 P
36 H(1)
16 P
36
H
17
17
P
37
L 17
P
37
H
18
18 P
38
L
18 P
38
H
19
19 P
39 H
19
P
39
L(5)
20
20
L
40 H
20
L
40
H
NOTE: Logic probe readings
taken with printer On Line and
not
printing unless
otherwise noted. Printer Self-Test
mode used to get readings
with switches
SW1
and
SW2 set as
shown on schematic.
Logic
Probe Display
L
=
Low
H
=
High
P
=
Pulse
* =
Open
(No
lights On)
(1)
Probe
indicates
P when printer is printing.
(2)
Probe indicates L
with no paper in printer.
(3)
Probe indicates H
with no
paper
in printer.
(5)
Probe indicates H when
print head is not
at
home posi-
tion.
(6)
(7)
(8)
0)
(10) (11) (12) (13) (14)
(15) (17)
Probe ind
right, and
Probe ind Probe ind Probe ind
printing
Probe ind Probe ind Probe ind Probe ind Probe ind Probe ind Probe ind
mode
icates
H when
print
head
moves from left to
L when head moves from right
to
left,
icates
H when the printer is not
on line,
cates
L when the printer is not on line,
icates P when the printer is not on
line or is
icates L when printer is printing.
cates
P when
a
line feed
occurs.
icates L when
a
line feed occurs.
cates H when printing.
icates H when a line feed occurs.
cates L when buzzer sounds.
icates H when printing in
compressed
o o m
r-
><
o
H§lpEI
...:
rl
El
El
Hi"
A
Howard W. Sams
EEBSE2H1
fh
FUNCTION
BOARD
21
Page 35
BLOCK
DIAGRAM
22
Page 36
SAFETY
PRECAUTIONS
1. Use
an
isolation transformer
for servicing.
2. Maintain AC line voltage
at rated input.
3. Remove
AC power from-the printer
before servicing
or installing
electrostatically
sensitive
devices.
Examples of
typical
ES
devices
are integrated
circuits and
semiconductor
"chip" components.
4.
Use extreme caution when
handling the
printed circuit
boards. Some
semiconductor
devices
can be damaged easily
by
static
electricity.
Drain off any
electrostatic
charge on your
body by touching
a known earth
ground.
Wear
a
commercially available
discharging wrist
strap device.
This should
be removed prior
to applying
power
to
the
unit under
test.
5.
Use a
grounded-tip,
low voltage
soldering
iron.
6. Use an isolation (times
10)
probe on
scope.
7. Do not remove or install
boards,
mechanical
or electrical parts,
or other
peripherals
with printer
AC power On.
8.
Do
not
use freon-propelled
sprays.
These can generate
electrical
charges sufficient
to damage semiconductor devices.
9. This printer
is equipped with
a grounded
three-pronged
AC plug. This plug
must fit into
a grounded
AC power outlet. Do not
defeat the
AC
plug
safety feature.
10. Periodically
examine the
AC power cord for
damaged or
cracked insulation.
11. The printer
cabinet is equipped
with vents
to prevent heat
build-up.
Never block,
cover, or
obstruct these vents.
12. Instructions
should
be given,
especially to children,
that
objects should not
be dropped or
pushed into the vents of the
cabinet. This
could cause shock
or equipment
damage.
13. Never
expose the printer
to water. If exposed
to water
turn the unit Off.
Do not place
the printer
near possible water sources.
3
14.
Never leave the printer
unattended or
plugged into
the AC outlet
for long
periods of time.
Remove
AC plug
from
AC
outlet
m
during lightning
storms.
r~
^
3c
15. Do not allow anything
to rest on
AC power cord. ^
^
oo
;
o
16. Unplug
AC power cord from
outlet before
cleaning printer.
=
17. Never
use
liquids
or aerosols
directly on the
printer. Spray on
cloth
and then
apply to the printer
cabinet. Make sure the
-1
printer is disconnected
from the
AC
power line.
LINE DEFINITIONS
ACK
Acknowledge P20 Port
ADO THRU AD7 Address
Data P21 Port
ALE
Address Latch Enable PB0THRUPB7
Drive
Signal
AUTO FEED
Auto Feed PC4 Drive Signal
BUSY
Busy
PE
Paper
End
CE Control Enable PET/TRS
Line
Feed
From
Host
CR RUSH Carriage Return Rush
PRAV
Printer
Availabiltiy
CS
Control Select
PSEN
Program Store
Enable
CTRL HEAD
Control Head
PTS
Position Timing
Signal
DIR
Direction R Reset
DISPLAY
Display RD
Read
DT1 THRU DT8
Data
RS
Home Position
Signal
ERR
Error
SLCTIN
Select
Input
G2
Input SLCTOUT
Select Output
HEAD TRIGGER
Head Trigger STB Strobe
INT
Interrupt STEP1
Step
One
INIT
Initial TIN
Timing
Input
LF RUSH
Line
Feed
Rush WR
Write
P/S
Parallel/Serial 10/M
10 Times
Magnification
P15 Port
80
COLUMN
80
Column
P16
Port 132 COLUMN
132
Column
Any
Bar above any
alphabetical
or
numerical
combination indicates
line active in
a
low
(0)
state.
23
Page 37
TRACTOR
FEED
24
Courtesy
of Epson
America,
Inc.
Page 38
o
o
X
o
do Z
o
PRINTER MECHANISM
8
Courtesy of
Epson America,
Inc.
PRINTER
MECHANISM
25
Page 39
DRIVER
BOARD
GridTrace
LOCATION
GUIDE
ci
C2
C3
C4
C5 C6 C7 C8
C9
CIO
CN4 CN5
CN6
D1
02
03
D4
M-9
D5
D-11
D6
A-6
D7
E-10
D8
D-10
D9
C-5
D10
B-5
011
C-6
D12
M-9
D13
A
-9
014
G-10
OH
K-IO
D16
H-1
D17
M-6
018
L-6
019
L-6
020
K-6
021
K-6
D22
J
-6
D23
1-6
01
1-6
92
H-6
03
E-6
Q4
B-4
05
B-3
06
D-6
07
E-6
Q8
C-10
09
E-4 010
E-4
Oil
D-4 012
E-4
013
G-5
014
F-4
015
G-5
016
G-6
017
M-7
018
L-7
019
L-7
020
K-7
R1
K-7
R2
J -7 R3
1-7
R4
1-7
R5
H-7
R6
F-7
R7
F-6
R8
F-7 R9
F-6
RIO
G-7
R11
G-7 R12
G-6
R13
H-6
RM1
B-5
RM2
A-5
TO
C-6
VR1
D-10
ZD1
A-6
ZD2
L-9
ZD3
L-3
ZD4
8-6
ZD5
B-4
ZD6
B-6
ZD7
C-8
1A
D-8
E-8
D-8
G-3
G-4
G-9
K-9
F-9
A-8
L-4 K-4
J -4
J
-4
C-4
C-4
C-10 A-10
AC
SWITCH
BOARD
26
A
Howard
W. Sams
8«^«lH||fliimd
Photo
Page 40
o
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Howard W. Sams
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DRIVER BOARD
27
Page 41
CONTROL
BOARD GridTrace LOCATION
GUIDE
ci
C2
C3
C4
C5
C6
C7 C8 C9
C10
C11
C12 C13 C14 C15
C17
C18 C19
C20
C21
C22
C23
C24
C25
C26
C27 C28
C-14 C29
E-13
C30
E-15
C31
G-13
C32
G-13
C33
H-7
C34
G-9
C35
D-12
CN1
F-8
CN2
I -7
CN3
H-9
CN4
H-12
CN5
H-12
CN6
F-1
CR1
F-1
CR2
D-13
D1
H-14
D2
F-13
DB1
F-13
DB2
G-13
DB3
E-12
,11
B-12
Q1
C-12
Q2
G-12
93
A-7
94
D-7
95
F-7
R1
E-5
R2
D-2
R3
B-1 R4
1-3
R5
H-8
R6
1-7
R7
H-14
R8
A -4
R9
A-13
RIO
E-7
R11
D-6
R12
F-6
R13
C-13 R14
H-12
R15
F-2
R16
G-5
R17
H-14
R18
B-13
R19
A-14
R20
B-15
R21
F-12
R22
E-12
R23
G-14
R24
1-15
R25
H-14
R26
F-5
R27
C-12
R28
C-12
H-13
H-14
F-12
F-12
B-13
F-8
1-9
F-8
G-7
G-7
G-7
G-7
1-8
H-12 H-12
B-2
H-13 H-13 H-13
I
-9
E-4
H-14
H-13
H-5
G-6
G-6
R29
R30
R31
R32
R33
R34
R35
R36 R37
R38
R39
R40
R41
R42
R43
R44
RM1
RM2
RM3
RM4
RM5
RM6
SRI SW1
SW2
Z01
ZD2
G-6 ZD3
D-5
ZD4
B-12
ZD5
H-5
1A
E-6
IB
F-6
1C
B-2
2A
B-2
2C
B-2
2E
H-13
3A
1-7
3C
1-8
3E
1-8
4A
H-14
5E
I
-7
6B
E-14
6D
B-9
6E
B-7
7B
A -4
7C
B-2
7D
H-5
7E
C-2
8B
F-14
9B
A-10
B-7
C-12
H-14
G-13 0-12
1-8
A-11
C-11 G-11
A-10
F-10
H-10
A-9
F-9
H-8
A-8
H-6
D-5
G-5
H-4
D-4
E-4
G-4
H-3
0-3
D-2
CHASSIS-TOP VIEW
28
Page 42
to
:;>;:>
C3
Q LU U- CD
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A Howard W.
Sams IWaiHlftMailB Phc
CONTROL BOARD
29
Page 43
IC
PINOUTS,
TERMINAL GUIDES
&
SCHEMATIC
NOTES
TERMINAL
GUIDES
rri
ident
HD74LS175P
KJ
,
Ql
CLK
Ql
"l
.J
-|
H«3
°3
CLK
>
Qo
i i—
i— Do
Qo
D2
Q2
CLK
-KP
1A,
2A
QUAD D
TYPE FLIP/FLOP
WITH CLEAR
TOP VIEW
TEST0
vcc 40
XTAL 1
TEST
1
P27
39
XTAL2 IDACK
38
RESET
P26
DRQ
37
SS
P25fiBF
36
cs
P25/OBF
35
LA
P17
34
RD
PI6
33
AO PIS
32
WR
PI4 31
SYNC
P13
30
DO"
P12
29
Dl
Pll
28
L)2
P10 27
D3
VI)1) 26
D4
PROG
25
05 P23 24
D6
m
23
i)/ m 22
VSS P20
21
SLAVE MICROCOMPUTER
TOP VIEW
ADDRESS
INPUT
A7
VCC
24
A6
AS
23
AS A9 22
A4
Ai!
21
A3 OE
20
a.;
A10
19
Al
cl
18
A0 07 17
00
06
16
I'll
05
15
02
04
14
GND 03
13
ADDRESS
INPUT
ADDRESS
INPUT
3A, 4A
THREE STATE HEX DRIVER
TOP
VIEW
IB
ROM
TOP VIEW
TO VCC
40
XTAL 1
Tl
a
XTAL
2
P27
38
RESET
P26
37
SS
P25 36
INT
P24
35
FA
it;
34
1!.":
P16
33
PSEN
P15
32
*R
P14
31
ALE
PI
3
30
DBO
P12
29
lb:
Pll
28
DB2
P10
27
DBS
VDD
26
DB4
PROG 25
DBS
P23 24
186
P22
23
DB7 P21
22
VSS
P20
21
IC
MICROCOMPUTER
TOP VIEW
INTERFACE
TOP VIEW
BCE
Q2
FRONT
VIEW
Q3
THRU
Q5
BOTTOM VIEW
p^
I
1
1
B E C
Q6
FRONT
VIEW
1 PC3 VCC
40
2 PC4 PC2
39
'
3
TIMER
IN
PCI
38
4
RESET
PC0
37
.
5
PC5
pb;
36
6
TIMER
OUT
PB6
35
7 10/M
PBS
34
8
CE
ORCE
P84
33
9
RD
PB3 32
10
WR
PB7
31
11
ALE
FBI 30
12
AD0 PB0
29
13
AD1
PA7
28
14
AD2
PA6
27
15
AD3 PA5
26
16
AD4 PA4
25
17
AD5
PA3
24
18
A06
PA2
23
19
AD/
PA1
22
20
VSS
PA0
21
E>
L> L>
L>
[>
F> L>
O
cnTa
wiring view
171
n n
n
n n
i
U
n
u
i
3 1
1
Is
4 Lj
CN2
WIRING
VIEW
CN6
WIRING
VIEW
2C, 2E,
3C,
3E,
6D,
6E, 7C,
70, 7E
TOP VIEW
5E,
6B, 7B
TOP VIEW
I I IIIII I I I I
2
3 4
5
6
12 3 4 5 6 7
8
9
10 11
RM1 RM2
RM3. RM4
FRONT
VIEW
FRONT VIEW
DRIVE BOARD
ONLY
IDENT
IA
TOP VIEW
DRIVE BOARD ONLY
Ql THRU
Q20
FRONT
VIEW
DRIVE BOARD ONLY
IDENT
I I III I I
17
3 4 5 6
7
RM5
FRONT
VIEW
DRIVE
BOARD ONLY
IDENT
DRIVE
BOARD
ONLY
14 13 17
11 10
9 8 7 6 5 4 3 2
151617 18 19 20 71 72
3
24
25 26
27 28
CN6
WIRING
VIEW
I IIIII
I I
I I
I
1 I 3
4 5 6 7 8
9 10 11
RM1
FRONT
VIEW
; 17 16 15
14
13
12
11 10
9 7 6 543 2
1
a a
w~w-1
a i b a a a
«
a
i
"ii
"
a a
36 35 34 33 32 313029 28
27 26
25 24
23
22
21 20
19
CN1
WIRING VIEW
I I III
I
I
I
I
12 3 4 5
6 7
8 9
RM2
FRONT
VIEW
2 345 6 7 8 9 10 11 12
j
iibii !!ii
j
|l
1 aI a I
b-
|
o
2
.
ft
a
o
8
*
10
11
12
13
14
15
«
16
17
u
19
20
21
22
CN10
SOCKET VIEW
CN4, CN5
PIN
VIEW
CN3
SOCKET
VIEW
HI
PRINT
HEAD
FRONT
VIEW
SCHEMATIC NOTES
-a—
Circuitry
not
used in
some versions
Circuitry
used
in
some
versions
e
See
parts list
+
Ground
^
Common
tie point
Voltages
measured
with digital
meter.
Waveforms
and
voltages are
taken from
ground,
unless
noted
otherwise.
Voltages,
waveforms
and
logic
readings
taken with
printer
On
Line and
not printing
unless
noted.
Printer
Self-Test
mode
used to
get readings
taken while
printing.
Switches
SW1 and
SW2
set as shown
on
schematic.
Waveforms
taken
with triggered
scope and
Sweep/Time
switch
in Calibrate
position,
scope input
set for
DC
coupl-
ing on
"0"
reference
voltage
waveforms.
Switch
to AC in-
put to view
waveforms
after DC
reference
is
measured
when
necessary.
Each waveform
is
7.5cm width
with
DC
reference
voltage
given
at the
bottom line
of
each wave-
form.
Time in
/is
per
cm, given
with
p-p
reading
at the
end
of each
waveform.
Item
numbers
in
rectangles
appear in the
alignment/adjust-
ment
instructions.
Supply voltage
maintained
as
shown
at input.
Controls
adjusted for
normal
operation.
Terminal
identification
may not
be found
on unit.
Resistors
are V2VJ
or less,
10% unless
noted.
Value in
(
)
used in
some versions.
NOTE:
Logic
probe
readings
taken
with
printer
On Line and
not
printing
unless
otherwise
noted.
Printer
Self-Test
mode
used to
get readings
with
switches
SW1 and
SW2 set
as shown
on
schematic.
Logic
Probe
Display
L
=
Low
H
=
High
P
=
Pulse
* =
Open (No lights
On)
(1)
Probe
indicates
P when
printer
is
printing.
(2)
Probe
indicates
L with no
paper in printer.
(3)
Probe
indicates
H with no
paper in
printer.
(4)
Probe
indicates
L when
print
head is not
at
home posi-
tion.
(5)
Probe
indicates
H when
print
head is not
at home posi-
tion.
(6)
Probe
indicates
H when
print
head moves
from
left
to
right,
and L
when
head
moves from
right
to left.
(7)
Probe
indicates
H when
the printer
is not
on line.
(8)
Probe
indicates
L
when the
printer
is not
on line.
(9)
Probe
indicates P
when
the printer
is not
on line or is
printing.
(10)
Probe
indicates
L when
printer is
printing.
(11)
Probe
indicates
P when
a line
feed
occurs.
(12)
Probe
indicates
L when
a line
feed
occurs.
(13)
Probe
indicates
H when
printing.
(14)
Probe
indicates
H when
a line feed
occurs.
(15)
Probe
indicates
L when
buzzer
sounds.
(16)
Probe
indicates
H
when buzzer
sounds.
(17)
Probe
indicates
H when
printing
in
compressed
mode.
O O
m
r-
3 X
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o
Tl
m
C/)
O
z
30
COMPUTERFACTS-OF-THE-MONTH
SET NO.
CF2 FOLDER
CP1
Page 44
PART OF
SWIO
MASTER
POWER
Fl
120VAC
-T>
190mA
AC
^U^
PRINTINGl
CN3
SERIAL
>
COMPUTER 24
TO GROUND
PLATE
CABLING:
HEAVY LINE
REDUCES
USE
OF MULTIPLE LINES
SEE PINOUTS, TERMINAL
GUIDES AND SCHEMATIC
NOTES PAGES
3,
30
LINE
IDENTIFICATIONS ASSIGNEDFOR REFERENCE
31
A PHOTOFACT STANDARD NOTATION
SCHEMATIC
with
Hnsmna
©
Howard W.
Sams & Co., Inc.
1984
CONTROL,
DRIVERS
AC SWITCH
BOARDS
SEE LINE
DEFINITIONS
ON
PAGE 23
EPSON
CONTROL
,
DRIVER
& AC
SWITCH BOARDS
MODEL
MX-80IIIF/T
32
33
Page 45
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