Allrightsreserved. No part ofthis manual maybe reproduced, stored in aretrieval system, or transmittedin anyform orbyanymeans,electronic,mechanical,photocopying, recording,or otherwise, without theprior writtenpermissionof SEIKOEPSON CORPORATION.
Alleffort havebeen made to ensure the accuracyof the contentsof this manual. However, should anyerrors bedetected, SEIKOEPSON wouldgreatly appreciate being informedofthem.
Signals a precautionwhich, if ignored, couldresult inserious orfatal personal injury. Great caution should beexercisedinperformingprocedures precededbyDANGERHeadings.
Signals a precautionwhich, if ignored, couldresult indamage toequipment.
DANGER
1.ALWAYS DISCONNECTTHEPRODUCTFROM THEPOWER SOURCEAND PERIPHERALDEVICESPERFORMING ANY MAINTENANCE ORREPAIR PROCEDURES.
2.NOWORK SHOULD BEPERFORMED ON THE UNITBYPERSONS UNFAMILIAR WITHBASIC SAFETYMEASURESAS DICTATEDFOR ALLELECTRONICSTECHNICIANS IN THEIR LINE OF WORK.
3.WHEN PERFORMING TESTING AS DICTATEDWITHIN THIS MANUAL,DONOTCONNECTTHE UNITTOAPOWER SOURCEUNTILINSTRUCTED TODOSO.WHEN THE POWER SUPPLY CABLE MUSTBECONNECTED,USEEXTREMECAUTION INWORKING ONPOWER SUPPLYAND OTHER ELECTRONIC COMPONENTS.
WARNING
1.REPAIRS ON EPSON PRODUCTSHOULD BEPERFORMED ONLY BYAN EPSON CERTIFIED REPAIR TECHNICIAN.
2.MAKECERTAIN THATTHE SOURCEVOLTAGESIS THE SAMEASTHE RATEDVOLTAGE,LISTEDONTHE SERIALNUMBER/RATINGPLATE.IF THE EPSON PRODUCTHASAPRIMARY ACRATINGDIFFERENTFROM AVAILABLE POWER SOURCE,DO NOTCONNECTITTOTHE POWERSOURCE.
4.INORDER TOPROTECTSENSITIVEMICROPROCESSORS AND CIRCUITRY,USESTATICDISCHARGE EQUIPMENT,SUCH ASANTI-STATICWRISTSTRAPS,WHEN ACCESSINGINTERNALCOMPONENTS.
5.REPLACEMALFUNCTIONINGCOMPONENTS ONLYWITH THOSE COMPONENTSBYTHEMANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICsOR OTHER NONAPPROVED COMPONENTS MAY DAMAGETHE PRODUCTAND VOID ANYAPPLICABLE EPSON WARRANTY.
Page 4
PREFACE
This manual describesbasic functions, theoryof electrical andmechanical operations, maintenance and repair procedures of GT-10000.Theinstructions and proceduresincludedherein areintended for the experiencedrepair technicians, and attention shouldbegiventotheprecautionsonthe precedingpage.Thechapters are organizedas follows:
CHAPTER 1.PRODUCTOUTLINE
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product.
CHAPTER 3.TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting.
CHAPTER 4.DISASSEMBLY& ASSEMBLY
Describes the step-by-step proceduresfor disassembling and assembling the product.
In= Target to InitiatorOut = Initiator toTargetYes= Initiator shall negateATN before lastACK of messageNo = Initiator may ormay notnegateATN beforelastACK of message
Note: SeeChapter 3 Troubleshootingfordetails on solving the error.
1.5.5 Available ScanArea
The originpoint for thisscanner ismarkedatthe rear left corner ofthedocumenttablewhen viewed fromthefront. See Figure 1-6 for the maximumscan area.
2 ± 1.5mm
297mm
Origin
Front
2 ±1.5mm
432mm
Figure 1-6.Maximum Scan Area
PRODUCT OUTLINEOperation Specifications20
Page 21
EPSONGT-10000Revision A
1.5.6 TransportationScrew
Atransportationscrewisattached to theleftside ofthescanner viewedfromthefront. Fasteningthe screwfixesthe CR toprotectthe scanner fromthe shock whilethe scanner istransported or moved.Be sure to turn the screwtotheunlocking position (Described inthefigure below.) before turningthe scanner power on.
TheEPSON flat-bedtype scannersusuallyreadimagesbymoving the integralCR unitwhichconsistsof the lamp,mirror,andlens-CCD sensor.Thisscanner,however, characteristicallyhastheCCDsensorandthelensinthewholeunitattached onto the mechanismasan independentunit.Thisscanner isalso equipped with thenewlydesigned focusing function which enablesthe scanner to focusbyadjusting thedistance between the lensandthe CCD sensor. Since theseparate unitsinthe mechanismsuch asthe lampand the mirrorsmoveattheir ownspeedfor reading,the incident distance ofthereflected light fromthe documenttothe CCD sensor iskept constant.
B093PNL board
Lens
unit
B0931SN
board
(CCD
CN1
CN3
Lamp/mirror unit
CN2
B093SUB
Mirror
unit
CN4
HPsensor
(mirror)
B093SUB-B
board
Motor
(lamp/
mirror)
Drive
wires
CN5
CN6
Thecontrolcircuit board and the power supplycircuit board are stored intheseparate shieldcompartment.Sincethe onlyconnectionsfromthe boardslead to the connectorboard inthe scanner mechanism,the shieldcompartment is easytoremove and the scanner iseasytomaintain.
SCSI
interface
B093MAIN
board (control
circuit)
interface
Terminator
ADF
SCSIID switch
switch
ACin
B054PSH
board (power
supply)
Figure 2-1.Main MechanismStructureofGT-10000
OPERATINGPRINCIPLESGeneral Description23
Page 24
EPSONGT-10000Revision A
2.2 MechanicalOperationoftheScanner
Compared withother EPSONscanners,the mainfeature of thisscanner liesinits newoptical mechanismused for reading images.Instead of the unitedlamp&CCD movementsystemused for other scanners, this scanner scanswiththe fixed CCD sensor and separate lampandthe mirror units.
Since the color CCD line sensor isused for the readingdevice,onlyone lightsource is equipped and light isseparatedthroughthe RGBcolor filter.
Asshown inFigure 2-2,thelightsource (high luminance coldcathode xenon lamp), the first reflection mirror unit, andthesecond reflection mirrorunitmoveindependentlyat their own speed. Thereforethe length ofthe incidentlightreflected fromthedocument tothe CCD sensor iskept constant.
Paper
Fixed
x 2
The vertical distance between the lampplus the mirror intheLamp/mirror unit and the documentsurface remainconstant. Theverticaldistance between the mirrorsin the Mirror unit alsoremainsconstant. However,the horizontaldistancesbetween the Lamp/mirror unit (rate=x2) and the Mirror unit (rate=x1) aswellasbetweenthe Mirror unitand Lensunitare constantlychanging.
The stepping motor drivesboth movable unitsviawires.
The CCD sensorand the lensareunitedinto one unit,which is semi-fixedonthe base frame.The onlydifference fromGT-12000 isthatthe CCD lense focusisfixed.
Among the variousfunctionscontrolled bytheB093MAIN board aswellas the B093ISN,these boardscontrolthe scanning processfromthe CCDsensors to theimagesignalprocessing asdescribedbelow.
A/D conversion:Convertsthe image data producedinthe formofanalog electrical signals into12-bitdigitaldata.
H.P.
+5V,+15V
,+24V
(
HD6412350F20
(128K * 16bit)
PW/RS
SW
LED
x3
IC12CPU
Flash ROM
IC7
Lamp
Unit
Boa
r
d
)
B
CR
09
Motor
3P
NL
Motor drive(A3957SLB)
IC 4/5
B093ISN Board
CCD (ILS123K)
IC7
AFE(VSP3000)
IC10T-Rex
(E02A31EA)
Image
processing
-Shedding
-Gammacrrctn
-Line crrctn
-Main/sub ave.
-Color matching
-2/4sizing
-TET
-AAS
B093SUB
Board
B093MAIN
Board
SDRAM
(16M* 8bit)
IC13
SRAM
(256K * 8bit)
IC14
o
B093 MAINBoard (processesimagedata)ASIC(IC10) on thisboardmanages mostof the followingfunctions:
n
Shadingcorrection:Performsimagedata correctionona black and whitebasis.
n
Processestheimagedata according tovarioussettinginformation provided bythe host,suchasgammacorrection, color correction,and halftoning correction.
After completingthese processes, image dataisoutputto the host.
SRAM
(32K * 8bit)
IC8/9
IDswitch
CN3
Figure2-3.Control Circuit Composition
(SPC7211)I/F control
CN2
IC16
IC 17
(BH9596)
Trmntr ctrl
Switch
CN1
OPERATINGPRINCIPLESElectricalCircuit Operations25
Page 26
EPSONGT-10000Revision A
B093MAIN BOARD
NameLocationDescription
CPUHD6412350F20
T-REXE02A31EA
SPC7211IC16
A3957SLBIC4/5Motordrive control
BH9596IC17Terminator control
IC12
IC10
The CPU thatcontrols thisentireoperation of thisboard and operatesat20 MHz.Voltage= 5.0V
The imageprocessorthatcontrolsthefunctionsdescribed below, operatesat48Mhz.Voltage =3.3V
•CCD control
•Linecorrection processing
•Buffermemory
•Imageprocessing
The SCSIinterface processor operatesat 40Mhz.Voltage =5.0V
B093ISN BOARD
NameLocationDescription
Color CCD linesensor outline:
•Effectivepixel= 7250 pixels x3colors
CCD sensorILX123K
IC9
•Light shield= 16 pixels x3colors
•Bi-D scanning rate= Max.6 million pixels/second
•Shutterfunction
±
10%
± 0.3V
± 10%.
B054PNL BOARD
Thisboard hasa powerswitch (push-lock),RESETswitch andLEDindicators(OPERATE,READY,ERROR).(Same board used inGT-12000;compatible.)
2.3.2 PowerSupplyCircuitOperation
Since the power supplycircuitboard B054PSHfor thisscanner meetsthe universalspecificationrequirements,it can beused with ratedvoltagefrom100Vto 240VAC.
The electricalcircuitforthe ACinput partisdesigned onthe basisof200Vline.In casethe inputvoltageis200Vline level, theordinaryfullwaverectifyingsystemis used.Withthis system,thevoltage is rectified bythe diode bridge DB1andthen smoothedbythe serialsmoothingcapacitorsC11 and C32to produce approximately250 VDC.
Onthe other hand,if the input voltage is100Vline level,the double-voltage rectifyingsystemis usedinstead.Withthis system, theinput ACcurrentis separated intothefollowing2flows; thepositivehalfcyclesofthecurrentflowthroughthe controlIC(IC2) (fromPin 2 toPin3) via the diode bridge(DB1)and the smoothing capacitorC11,and the negative halfcyclesof the current flowthroughthe smoothingcapacitor (C32) and DB1viaIC2 (fromPin 3 to Pin2). Through these flows,the positiveand negative ACcurrentare separatelycharged inthe smoothing capacitorsC11 and C32,respectively.The final VDC(approximately250 VDC) isequivalentto the outputvoltage produced bythe 200Vline.Atpower-on,the control circuit(IC2) isactivatedbythe fullwave rectifyingsystem. Then, iftheinputvoltageisthe 100 VDClinelevel,thesystemautomaticallyswitchesto the double-voltagerectifyingsystemafter a certain periodsetbythecircuit.
ADCVSP3000
IC2
A/D converterprocessingICResolution = 12bit
B093SUB BOARD
Thisrelayboard connectsthe B093MAIN board (which islocated on a metal,shielded tray) with the B093ISN and B054PNL boards.
OPERATINGPRINCIPLESElectricalCircuit Operations26
Page 27
EPSONGT-10000Revision A
Exceptfor the fullwave rectifiercircuit/voltagedoubler rectifier circuit atthe ACinputpart,the normalRCC(Ringing Choke Converter)regulator circuitisused for the restpart ofthe power supplycircuit,and the different levelsof VDCare distributed tocorrespondingmechanisms,asshown inTable 2-1:
Table2-1. DCOutput Power
OutputVDC Application
+5VLogicpower lines
+24 V
+15 V
•Motor drivepower source
•Powersourceforthe lamp(inverter)+12 V production
(Drives the cooling fanfor the metal,shielded traythat containstheB093MAIN and B054PSH boards.)
Thischapter describestroubleshooting techniquesto helpyou solve anyscanner problemsyou mayencounter.Firstsee the nextsectiontodeterminewhatkindor error hasoccurred,andthen see the appropriateexplanation inthefollowing pagestodetermine the correctsolution.
3.1.1 ErrorsandCausesofErrors
Theself-diagnostic functionequippedwiththisscanner automaticallydetectstheoperating statusof allmajor parts. The scanner communicatesanydetectederror and thecause of the errorusinga combination of the indicator lightsasdescribedbelow.
COMMAND ERROR
Table 3-1.
LED StatusCauseOperation/Condition
Ignoresthewrong command /parameter (no changemadetothecurrent settings), and returns NACK to waitforthenextcommand/ parameter.
Remedy
READY
ERROR
Receivedundefined command or illegalparameter.
The erroris clearedwhen alegalcommand orparameteris received.
COMMUNICATIONERROR
Table3-2.
LED StatusCauseOperation/Condition
•Wrong communication procedureoroperation
READY
ERROR
(flashing)
Remedy
detected.
•For SCSI I/F,if theerror occurred in anyphaseexcept “busfree”,communication and operationsstop for over 30 seconds.
•Turn thescanner offand back on orpress the RESET button.
•For SCSI,send “RESET”signal.
Thelamp goesoff and thescanner stops operating.
FATAL ERROR
Table3-3.
LED StatusCauseOperation/Condition
•Thelamp goesoffandthe scanner stops operating.
•Setsthestatusbitto bit “7”.
Remedy
READY
ERROR
(both
flashing)
Hardware error, such as
•Thelampdoesnotlight.
•Scannerturned onwiththeCR unlocked.
•Otherdefectsin thescanner.
•Turn thescanner off and back on orpressthe“RESET” switch.
accesssignalwaveforms outputfrom the followingpins:
Pin 2 (for CS0 signal)Pin 91 (for RD signal)
Check the clock signalwaveform input to thefollowing pin:
Pin 85 (for XTALinput)
Check theDriver IC (IC 4/5)Phase drive signal waveformoutputfrom Pin15/22
TROUBLESHOOTINGOverview35
Page 36
DISASSEMBLY & ASSEMBLY
CHAPTER
4
Page 37
GT-10000Revision A
4.1 Overview
Thischapter describeshowtodisassemblethisscanner.Unless otherwisespecified,assemblycan be accomplished byfollowingdisassemblyproceduresinreverseorder.
n
W ARNING
CAUTION
Be sure todisconnect thepower cable fromtheACpower socket prior to servicing.
n
Since thisscanner weighsheavy (approximately20 kg), itmust be carriedbytwopeople.
n
Neverdisassemble any scannerparts unlessspecifiedtodoso,because this scannermechanismneeds preciseassemblyand adjustment tomaintainaccuratecontrol systemat its satisfactory level.
Since thisscanner weighsas heavy as approximately20 kg,be sure toperformservicingon a heavy-duty, level table.
n
Make sure thatthe “CR fixingknob”isset to the lockingpositiontofix the CRby the rear before packingthe scanner fortransportation.
4.1.1 Tools
Toolsused for servicing are aslisted inthetable below:
Table4-1.Tool List
DescriptionAvailabilitySE Parts CodeReference
(+)Screw Driver (No.2)
(+)Screw Driver (No.1)
BoxDriver (Diagonal: 6mm)
BoxDriver (Diagonal: 5mm)
Tweezers
LevelingTools(3stages and 1 adjusteras 1set)
Mechanism LiftHandle
Light CorrectingPanel
WhiteStandard Chart
¤¤¤¤¤
¢
¢
¢
¢
-Versatile
-ditto
-ditto
-ditto
-ditto
1039140
1040176ditto
1050003
1050004
Sameas
GT-12000
Exclusively
designed for GT-
10000.
Exclusivelydesigned forGT-
10000.(Must beattached
to theLightCorrectingPanel before use.)
¤
Commerciallyavailable.
¢
Notcommerciallyavailable.
DISASSEMBLY& ASSEMBLYOverview37
Page 38
GT-10000Revision A
4.1.2 Screws
Screwsused inthis scanner are listed inthe table below.However, thelistdoesnotinclude the screwswhichare used forservicing notspecified inthismanual.Besureto use the correct typesand numbersof screwsfor each part when assembling the scanner.
Table4-2.ScrewList
No.
1CPFS M3x8Black
2CB M3x6Gold
3CP M2.5x8Silver
ScrewType/Specification
AppearanceColor
Table 4-2. ScrewList(continued)
No.
6CPS M4x12Silver
7CB M4x10Gold
8CPS M4x18Gold
Screw Type /
Specification
AppearanceColor
9CR; B DamperShaftGold
4
5
Screw Lock Screw(Diagonal: 5 mm)
BrassSpacer (Hexagon)(Diagonal: 6mm)
Silver
10CB M3x3Gold
Silver
DISASSEMBLY& ASSEMBLYOverview38
Page 39
GT-10000Revision A
Table4-2.ScrewList (continued)
No.
11CB M3x12Black
12CB M4x6Gold
13CPFS M3x8Gold
ScrewType/Specification
AppearanceColor
DISASSEMBLY& ASSEMBLYOverview39
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GT-10000Revision A
4.2DisassemblyProcedures
DocumentCover
This sectiondescribesdisassembling and removingproceduresfor eachmajor unitofthescanner.
Removal
(Section4.2.1)
See the flowchartinFigure 4-1. Thejobsin the yellowboxinvolve use oftheadjusting toolsexclusivelydesigned for thisscanner. Therefore,make sure thatyou readthe instructionsineach sectioncarefullytofigure outthe proceduresbefore servicing.
Electrical Circuit
Removal
(Section 4.2.2)
Scanner Body
Disassembly
(Section 4.2.3)
Scanner Mechanism
Disassembly
(Section4.2.4)
Main Boards Removal
(Section 4.2.2.1)
Upper Housing Removal
(Section 4.2.3.1)
Mechanism Removal
(Section 4.2.3.2)
PanelBoardAssemblyRemoval
(Section 4.2.4.1)
SubBoardAssemblyRemoval
(Section4.2.4.2)
HP Sensor(CR) Removal
(Section 4.2.4.3)
Motor(CR)AssemblyRemoval
(Section 4.2.4.4)
GlassFrame AssemblyRemoval
(Section 4.2.4.5)
Lamp/Inverter Board Assembly
Removal(Section 4.2.4.6)
Option FrameAssemblyRemoval
(Section 4.2.4.7)
Figure 4-1.Disassembly Procedure forGT-10000
DISASSEMBLY& ASSEMBLYDisassembly Procedures40
Page 41
GT-10000Revision A
4.2.1Document CoverUnit Removal
4.2.2 ElectricalCircuitRemoval
The major electrical circuitboards(B093MAINandB054PSH) ofthisscannerare all stored inone independentshield compartment. Therefore,theycan be removed inone unit (boardunit) fromthe scanner withease.
1.Disconnect the ACpower cable fromthescanner.
2.Remove3screws(No.1) securing the shieldcompartmentwhich containsthe electricalcircuitboardsatthe back of the scanner.Then take outthe compartment fromthescanner.
Figure 4-3.Shield Compartment Removal
CHECK
PO INT
For easyremoval,pullthe translucent cardspacers locatedat bothsides of theshieldcompartment.
2.Using tweezers,remove the CR fixing knob attachedto the left side of the scanner.
3.Remove 4screws(2 foreach of No.6 and No.7) securingthe upper housingtothe chassisonthe scanner. Notethatthe 2 frontscrewsarecovered withthe screwcaps. Pinch themout withtweezersprior to removingthescrews.
4.Lift up the upper housing to remove it.
CHECK
PO INT
Whenremovingthe CR fixing knob or screwcaps,take cautionsnot todamage the upper housing.
Whenreinstallingthe upper housing,make sure that the optical plate isinstalled onthespecifiedposition.
Screw
6
(No.6)
CR Fixing Knob
Screw
Cap
Screw (No.7)
Screw Cap
Figure 4-8.UpperHousing Removal
Remove thecapbylifting it upwhile pushing it toward the otherside ofthecutout.
Cross-section
Screw Cap
Be carefulnot to damage the upper housing.
Figure4-9.ScrewCaps Removal
DISASSEMBLY& ASSEMBLYDisassembly Procedures44
Page 45
GT-10000Revision A
Optical Plate
Figure4-10.Optical PlateInstallation
Inner Side of the Upper Housing
CHECK
PO INT
Note the followingwheninstalling the scannermechanism:
n
Remove key topsfor the power switch andreset switches fromthe lowerhousing.
n
Installthescanner mechanismto thelower housing.
n
Reinstallthe key tops.
Place the removedmechanismonflat stable surface.
4.2.3.2 ScannerMechanismRemoval
Thescanner mechanismcan be removed fromthe lower housing inthe following procedure:
1.Remove the upper housing (See 4.2.3.1).
2.Remove 4screws(No.8) securing the scanner mechanismto the lowerhousing.Then removethe mechanismfromthe lower housing.
DISASSEMBLY& ASSEMBLYDisassembly Procedures45
Page 46
GT-10000Revision A
4.2.4ScannerMechanismDisassembly
The restofthe chapter describesproceduresfor removing the major parts/unitsinthescannermechanism.
CAUTIO N
Note that producingthis scanner requires precise assembly andadjustment to ensureaccurate control system.Therefore, never disassembleanyscanner parts unless specified to doso.
4.2.4.1 Panel Board AssemblyRemoval
1.Removethe scanner mechanism(See4.2.3.2).
2.Turn the mechanismoverand placeiton aflatsurface.
3.Disconnect the whitecablefromCN1 and the black cable fromCN2of the panelboard assembly.
4.Remove2screws(No.2) securing the panelboard assembly, and removethe assembly.
CHECK
PO INT
Unit arrangement at the bottomof the mechanismisas shownon the followingpage.
Figure4-11. ScannerMechanismRemoval
DISASSEMBLY& ASSEMBLYDisassembly Procedures46
Page 47
GT-10000Revision A
4.2.4.2 SubBoard AssemblyRemoval
CR Motor Assembly
Figure 4-12. Unit Arrangement
CR HPSensor
Sub Board Assembly
CN1CN2
PanelBoard Assembly
1.Removethe scanner mechanism(See4.2.3.2).
2.Turn the mechanismoverand placeiton aflatsurface.
3.Disconnect all connector cablesfromthe sub board assembly(B093SUB).
4.Remove4screws(No.3) securing the board to thebracket, andremovethe board.
CHECK
PO INT
CN6CN2
When placingthescanner up side down, laya clean softcloth underthescanner toprotect theglasssurface.
CN5
CN4
CN3
PanelBoardAssy
Screws(No.2)
Screws (No.2)
Figure 4-14.Sub Board AssemblyRemoval
Figure4-13.Panel Board AssemblyRemoval
DISASSEMBLY& ASSEMBLYDisassembly Procedures47
Page 48
GT-10000Revision A
4.2.4.3 HP Sensor(CR) Removal
Thissection describesprocedure forremoving the HPsensor which detectsreference position of the carriage mirror assembly.
1.Remove the scannermechanism(See 4.2.3.2).
2.Unlock the carriage fixingscrews,andmove the carriage mirror assemblyaway fromtheHP.
3.Turn the mechanismoverand placeiton aflatsurface.
4.Release the hook fixing the HPsensor atthe bottomof themechanismand removetheHPsensor unit.Then disconnectthe connector cable fromthe removed HPsensor.
2.Turn the mechanismover and place iton a flat surface.
3.Unhook thetorsion springfromthe tension lever assembly,then remove1screw(No.13) and the bush toremovethetension lever assembly.
4.Disconnectthe cable for the motor fromthe relayconnector andremove4CR;Bdamper shafts(No.9), and then removethemotor.
CHECK
PO INT
Whenassembling,hook the springtothe tensionlever assembly first,andfastenthe screws.
Sub BoardAssembly
Figure 4-15.HP Sensor(CR)Removal
DISASSEMBLY& ASSEMBLYDisassembly Procedures48
Page 49
GT-10000Revision A
4.2.4.5 Glass Frame AssemblyRemoval
CR; BDamper Shafts
Top of the Scanner
Screw(No.13)
Figure4-16.CR MotorAssemblyRemoval
Since the glassframeassembly(document glass) isone ofthereinforcingpartsofthe mechanism, the whole scanner mechanismmaybe deformed ifit isremoved.Besuretofollowthe instructionprovided inthis section during anyservicing which involves removingtheglassframeassembly.
.
n
CAUTIO N
Whenremovingthe document glass,make sureto set the scanner ontheadjusting tools exclusively designedforthis scanner.
n
Besure to fit allthe rubber feet of the scanner inthe top indents of the stages and theadjuster (Any of the feed shouldnot be placedover the topsurface ofthe tools).
n
Set the scanner ona stableandlevel table.
n
Make sure that the scanner mechanismis installedinthe lower housingwhenremovingthe glass frameassembly.
TurningTable(with 4 divisions)
Base(with 1 groove)
Stage
(3 pieces)
Adjuster
Figure 4-17.Adjusting Tools
DISASSEMBLY& ASSEMBLYDisassembly Procedures49
Page 50
GT-10000Revision A
n
Turn the table manually[2quarters],which can be measuredby4 divisionson the table and the groove onthe base, to push thetable up fromthe position where thetable wasmovedupto bythe spin.
n
After adjusting,makesure that each corner of the scanner issecurelyincontactwiththecorresponding tool.
3.Remove9screws(No.10) andremovetheglassframeassembly. The screwstobe removed and their locationsare shownon the following page.
Stage(Set in the front left, rear rightand rearleftcorners.)
Adjuster(Setin thefrontright corner.)
Turnthe turning table to movethe table up and down to adjustheight.
Figure 4-18.Tool Position and Adjusting Method
1.Remove the upper housing (See 4.2.3.1).
2.Referring to Figure 4-18, setthe scanner onthe adjusting tools(leveling tools)andlevelthescanner according to the following procedure:
n
Set the scanneron 3 stages,placing each of the specified rubber feeton thecorresponding stage.
n
Set the adjusterunder the rubber foot inthefrontrightcornerofthescanner bottom, aligningthe center of the adjuster withthe foot.Make sure that you can see the groove onthe baseofthe adjuster whenit is set.
CAUTIO N
When reinstallingtheglass frameassembly,refer to Section 4.2.3.5.1 toconfirmthecorrect installationposition.Misplacingof theglass frameassemblywillcausetheCR to scanthe document froma wrongposition.
n
Hold the baseof the adjuster withahand and spinthe table untilitreachesthebottomofthescannerbyits ownforce.
DISASSEMBLY& ASSEMBLYDisassembly Procedures50
Page 51
GT-10000Revision A
n
Pushthe wholeglassframe assemblyfromthefront against thefrange
Screws (No.10)
Screws
(No.10)
Screws(No.10)
shaftstoppersuntilthe glassedge isincontactwith the bushes.
n
Keeping theglass frame assemblyin contactwith thestoppers,move the assemblytoward left and pushit againstthepositioningbumplocatedon the top surfaceof the left side frame.
n
When theglass frame assemblyis inthe correctposition, fixit with9screws.
Screws
(No.10)
Front of the Scanner
Figure 4-19.GlassFrame AssemblyRemoval
4.2.4.5.1 GlassFrameAssemblyInstallation
After the glassframe assemblyhasbeen removed for anypurpose,it must be reinstalledinthe followingprocedure.
1.Place the glassframe assemblyonthe specified position inthe scanner mechanism.
2.While referring toFigure 4-20, determinetheinstallationposition according to the followingprocedure:
CHECK
PO INT
Positioning Bump
When installingtheglass frameassembly,ensure that glass fixing plates (one for each of the front andrear) are properly positioned(See Figure 4-19).
Frange Shaft Stoppers
Figure 4-20.Determining the GlassFrameAssemblyPosition
n
Install the frangeshaftstoppersatthe2 bumpslocated inthe rear frame.
DISASSEMBLY& ASSEMBLYDisassembly Procedures51
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GT-10000Revision A
4.2.4.6 Lamp AssemblyandInverterBoard Assembly
Removal
Thissection describeshowtoremove the lampassemblyand theinverterboard assemblyfromthe carriage.
3.Remove 2screws(No.2) securing the carriage mirror cover,andslide the cover toward therear side ofthe scanner to release theengagementwith the hookonthecarriage.Thenlift upthecoverandremoveit.
Screw (No.2)
4.Disconnect the connector cable forthe lampfromthe connector (CN2,white)on the inverter board assembly. Thenremovethelamp fromthecarriage.
5.Disconnect the cable (black)fromthe connector (CN1) on the inverter board assembly.Then removethe bracket (silver) fixingthe ferritecore.
6.Remove2screws(No.2) securing the inverter board assembly.
7.Slide the inverter board assemblytoward the front side ofthe scanner to release the engagement withthehookon the carriage. Then removetheinverter board.
Figure 4-21.CarriageMirrorCoverRemoval
DISASSEMBLY& ASSEMBLYDisassembly Procedures52
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GT-10000Revision A
Lift up to remove.
pm
aL
CN2
CutPartof the Board
Screws (No.2)
CHECK
PO INT
When assembling,makesure that thecover is securelyengaged with thehook onthecarriage.
5.Double-click anywhere intheabovescreen other than “OK” button to
Figure5-3.Firmware Update Start Screen
display“Option” screen (shown inFigure 5-5onthe followingpage), and select lightcorrection valuesetting for the firmware updateat“LightCorrection Value”.Ifthe lightcorrection isnecessaryafter updating the firmware,select“[Production]PerformLightCorrectionafter EFlash”. If firmware update onlyis desired, select“[UserUpdate]Saveand Restore the current value”.To specifythe light value,select “[Special]Forceto write the specifiedvalue” andenter thelightvalue.
ADJUSTMENTSUpdating Firmware57
Page 58
EPSONGT-10000Revision A
10.1). InFigure5-6,confirmtheversion ofwritingfirmware. Nameofthescannerand the current version ofROMare shown at“TargetScanner”,and the latestversion offirmware data isshownright below.
Figure5-6.
2).Click “Next” button for FlashReservation.
Figure5-5.Option Window
6.Click “OK”button inFigure 5-5 to go back to Figure 5-4.
7.Click “OK”button inFigure 5-4 to go back to Figure 5-3.
8.Makesure thatthescannerisready(greenlampison).
9.InFigure 5-3, click “Next” button and upload the firmwareaccording tothe following procedure:
4). Reboot the scanner.You cannotproceed tothenextstep withoutrebooting the scanner. Make sure that“Ready”lampison.
5).Click “OK” tostart writing the firmware.Writing statusisindicatedbythe progressbar asshown inFigure5-8 below.When writing process iscomplete,“REBOOTSCANNER!” message will appear on the screen again.
Figure5-8.
ADJUSTMENTSUpdating Firmware59
Page 60
EPSONGT-10000Revision A
6). Reboot the scannerand click “OK”.Thereboot message boxwillbe closed and Figure 5-9willappear on the screen.
Figure 5-10.
Figure 5-9.
7). Make sure that the scanner isready,andclick “Next”.Figure 5-10 willappearand the scanner version information “Before EFlash” and “After EFlash” will bedisplayed.Comparethe version before and after EFlash toconfirmthat thefirmware hasbeen properlywritten.
8).Click “Next” to go backtothe EFlashStartScreen.
9).Click “Cancel” to complete the firmware updating procedure.
ADJUSTMENTSUpdating Firmware60
Page 61
EPSONGT-10000Revision A
5.2LightCorrection
GT-10000 requiresthe lightcorrection after the disassemblyand assemblyproceduresdescribed inChapter 4. Sincethe Firmware Update Programhas“LightCorrection Value”settingas shownin5.1UpdatingFirmware, it is recommended thatthelight correction beconducted together with the firmware update.
5.2.1 NecessaryTools
No.ToolNameFunctionRemark
Light Correcting
1
Plate
White Standard
2
Chart
Decides position of theWhiteStandard Chart and worksasaweight.
Functionsas whitestandard for the lightcorrection.
Twopieces must beused asoneset.
Mustbeattached to the Light CorrectingPlate beforeuse.
SEC Parts
Code
1050003
1050004
5.2.2 LightCorrectionProcedure
Thissection describestheprocedure for conducting the light correction.
1.Turn off the scanner.
2.Selectthe SCSIID 9 with therotaryswitch as shown inFigure 5-8 (factorydefault is2). ID 9 isnotindicated on the switch panel;however, when turningthe switch counterclockwise from0, thenextID is9.
Figure 5-11.SCSI ID forLightCorrection
ADJUSTMENTSLight Correction61
Page 62
EPSONGT-10000Revision A
3.Remove the DocumentUnit Cover, andplacethe lightcorrection tools(LightCorrectingPlatesattached withthe White Standard Chart) on theglassasshown inFigure 5-12.
CAUTIO N
4.While pressing the pushbutton,turn on the scanner.Keep pressing the pushbutton untilthe lampturnson.
- Attach the White Standard Chartto the Light CorrectingPlatesalongthe twolines engravedon the plate surface.
CAUTIO N
Ifthe correctedlight value does not meet the standardvalues,error lamponthe front control panelflashes toindicate anerror. Insucha case,it isnecessary to conduct the light correction again.
Figure5-12.LightCorrecting PlatesSetting
CHECK
PO INT
White Standard Chart must be tightlyattachedtothe glass surface.
n
Use two Light CorrectingPlates as one set.
CHECK
PO INT
The correctedlight value cannot be confirmed until thenext time thelight correction isconducted(See Figure 5-13).
n
ADJUSTMENTSLight Correction62
Page 63
EPSON GT-1000
0
A
S
n
3
Figure 5-13. Light Value of t he Scanner
Revision
ADJUSTMENT
Light Correctio
6
Page 64
MAINTENANCE
CHAPTER
6
Page 65
EPSONGT-10000Revision A
Maintenance proceduresfor GT-10000 are thesameas those ofGT-12000.
MAINTENANCE65
Page 66
APPENDIX
CHAPTER
7
Page 67
EPSONGT-10000Revision A
7.1Connector PinAssignment
7.1.1ConnectorPinAssignment
Scanner Mechanism
B054PNL
Board
CN3
B0931SN
Board
CN2
CN1
CN4
Motor
(Mirror)
CN4
B093SUBBoard
HPSensor
(Mirror)
CN5
B054PSHBoard
Scan
Navigation
Button
6NC
7.1.2ConnectorSummary
Connectorsused on the electricalcircuitboardsare summarizedinthe table below.
Table7-1.ConnectorSummary
Board
B093MAIN
B054PSH
CN
No.
CN1Forconnection with SCSII/F7.1.2.1 Table 7-4
CN2Forconnection with SCSII/F7.1.2.1 Table 7-4
CN3Forconnection with ADF/TPU Option7.1.2.1 Table 7-6
CN4Forconnection with B093SUB Board7.1.2.1 Table 7-2
CN1Forconnection to B093MAIN Board7.1.2.1 Table 7-2
CN2Forconnection to B093ISN Board–
CN3Forconnection to B054PNLBoard
FunctionRef.
GT-12000ServiceManual7-3
GT-12000ServiceManual7-4
GT-12000ServiceManual7-5
GT-12000ServiceManual7-5
–
CN2
SCSI
I/F
B093MAINBoard
CN1SW
SCSI
I/F
SWD1
CN3
ADF/TPU
I/F
B093SUB
5NC
2NC
CN1
CN4Forconnection to themotor
CN5Forconnection to HP sensor (mirror)
CN6
Forconnection to Scan Navigation Button Board
ACInput
APPENDIXConnectorPinAssignment67
Page 68
EPSONGT-10000Revision A
7.1.2.1 Main BoardCircuit Signals
B093MAIN –RELAYCONNECTOR (CN4)
Table 7-2.
PIN No.SignalNameFunction
1GNDGND
2GNDGND
3GNDGND
4ADCLKAD clock
5CLPNotused.
6GNDGND
7STBShutter(blue) for CCD
8STRShutter(red)forCCD
9RSResetsignal forCCD
10GNDGND
11CLKAClock signalfor CCD
12GNDGND
13AD1Imagedata(1) afterAD conversion
14AD3Imagedata(3) afterAD conversion
15AD5Imagedata(5) afterAD conversion
16AD7Imagedata(7) afterAD conversion
17AD9Imagedata(9) afterAD conversion
18AD11Imagedata(11)afterAD conversion
19SLOADSerial light signalforADC
20SCK1Serial clock signalfor ADC
21OPSWPowerswitch (secondaryside)
Table7-2.
PIN No.Signal NameFunction
22LEDPLED (POWER)
23LEDRLED (ERROR)
24GNDGND
25GNDGND
26+24VPower supply(+24V)
27+24VPower supply(+24V)
28HMMPHomesensorpower supply
29MMBMotor(Phase B)
30MMBXMotor(Phase /B)
31+12VPower supply(+12V)
32+12VPower supply(+12V)
33LCMPClamp signalforADC, Start signal
34GNDGND
35CDS2DatasamplingsignalforADC
36CDS1Referencesampling signalfor ADC
37STGShutter(green) for CCD
38GNDGND
39CLKCLH signalfor CCD
40CLKBNot used.
41SHFTShift signalfor CCD
42AD0Imagedata(0)afterAD conversion
43AD2Imagedata(2)afterAD conversion
44AD4Imagedata(4)afterAD conversion
45AD6Imagedata(6)afterAD conversion
46AD8Imagedata(8)afterAD conversion
APPENDIXConnectorPinAssignment68
Page 69
EPSONGT-10000Revision A
Table 7-2.
PIN No.SignalNameFunction
47AD10 Imagedata(10)afterAD conversion
48GNDGND
49SDAT1Serial datasignalforADC
50PUSHBPush buttonsignal
51RSSWResetswitch
52LEDRLED (READY)
53+5VPowersupply(+5V)
54GNDGND
55LMPLamp signal
56+24VPowersupply(+24V)
57HMMHome sensor signal
58MMAMotor (PhaseA)
59MMAXMotor (Phase/A)
60GNDGND
Table 7-3.
PIN No.Signal NameFunction
7+5VPower supply(for logic line)
8+5VPower supply(for logic line)
9+15VPower supply(for generating +12V)
10GNDGND
11TEMPOutput fromthethermistor
12OPSWPower switch(secondaryside)control signal
B093MAIN- POWERSUPPLYCONNECTOR(CN5)
Table7-3.
PIN No.SignalNameFunction
1+24VPower supply(formotordrive,lamp)
2+24VPower supply(formotordrive,lamp)
3+24VPower supply(formotordrive,lamp)
4GNDGND
5GNDGND
6GNDGND
APPENDIXConnectorPinAssignment69
Page 70
EPSONGT-10000Revision A
B093MAIN– SCSII/FCONNECTOR(CN1, CN2)
Table 7-4.
PINNo.Signal Name
1GND
2GND
3GND
4GND
5GND
6GND
7GND
8GND
9GND
10GND
11GND
12GND
13-------------(NC)
Table7-4.(continued)
PIN No.SignalName
24GND
25GND
26SD0
27SD1
28SD2
29SD3
30SD4
31SD5
32SD6
33SD7
34SDP
35GND
36GND
37GND
38TERM PWR
14GND
15GND
16GND
17GND
18GND
19GND
20GND
21GND
22GND
23GND
39GND
40GND
41/ATN
42GND
43/BSY
44/ACK
45/RST
46/MSG
47/SEL
APPENDIXConnectorPinAssignment70
Page 71
EPSONGT-10000Revision A
Table7-4.(continued)
PINNo.Signal Name
48/CD
49/REG
50/IO
B093MAIN –FANCONNECTOR (CN2)
Table 7-5.
PIN No.Signal Name
1+12
2GND
B093MAIN- OPTIONCONNECTOR (CN3)
Table 7-6.
PIN No.SignalNameFunction
1IN1Notused (TPU[HOME]/Select)
2IN1Notused (TPU[COVER]/Select)
Table7-6.
PIN No.Signal NameFunction
12SELNot used (Select signal forTPU)
13+5Power supply(+5V)
14GNDGND
15+24Power supply(+24V)
16+24Power supply(+24V)
17GNDGND
18+5Power supply(+5V)
19+5Power supply(+5V)
20+24Power supply(+24V)
21RXDRXD for ADF
22/RXD/RXD forADF
23/TXD/TXD for ADF
24TXDTXD for ADF
25DSRDSR for ADF
26DTRDTR for ADF
3IN1
4OU5Notused (Lamp controlsignal)
5In1
6+5Powersupply(+5V)
7GNDGND
8+24Powersupply(+24V)
9SDATNotused (Motordrive serial dataforTPU)
10SCKNotused (TransferCLK for TPU)
11LODNotused (Latch pulseLOD for TPU)
APPENDIXConnectorPinAssignment71
Page 72
EPSONGT-10000Revision A
7.2CircuitBoard ComponentLayout
Figure 7-1.ComponentLayout - B093MAINBoard
APPENDIXCircuit BoardComponentLayout72
Page 73
EPSONGT-10000Revision A
Componentlayout of the Power SupplyBoard Assemblyisthe sameasthatofGT-12000 (B054PSHBoard).Refer to the corresponding section of the GT-12000Service Manual.
APPENDIXCircuit BoardComponentLayout73
Page 74
EPSONGT-10000Revision A
7.3CircuitDiagram
Circuitdiagramof themainboard isshownon the following page.
APPENDIXCircuit Diagram74
Page 75
Page 76
EPSONGT-10000Revision A
7.4ExplodedDiagrams& ASPList
7.4.1 Exploded Diagrams
Exploded diagramsof thisscanner are shown on thefollowing pages.
o
GT-10000 No.01
o
GT-10000 No.02
APPENDIXExploded Diagrams & ASP List76
Page 77
The parts to which no reference number
is assigned will not be available as
after-sale service parts.
102
104
106
192
134
107
192
134
192
133
191
176
189
121
174
175
117
109
103
C
117
117
124
101
109
109
124
117
115
117
125
109
118
136
B
137
A
401
110
111
192
108
100
117
113
112
134
116
199
400
114
113
G
177
188
191
194
122
191
F
198
191
191 191
JP2
JP3
181
191
105
D
120
118
136
197
331
E
191
123
197
131
191
191
191
E
134
300
G
130
F
191
133
176
191
119
191
191
200
191
181
194
194
191
GT-10000 NO.01 Rev.01 10109
Page 78
The parts to which no reference number
is assigned will not be available as
after-sale service parts.
548 510
519
503
B
547
514
515
504
505
517
547
191
J
547
191
535
526
535
539
547
502
560
536
536
549
533
191
536
547
535
530
531
547
549
535
547
532
A
534
549
549
547
547505
505
511
537
H
538
509
557
191
555
556
539
512
539
505
547
543
521
541
501
522
539
514
517
551
516
516
518
546
550
K
553
541
520
540
192
545
527
513
D
191
525
I
525
192
191
558
506
552
506
527
450
K
192
506
192
192
525
C
523
547
H
192
542
508
192
551
554
I
J
507
141
140
192
GT-10000 NO.02 Rev.01 10109
Page 79
EPSONGT-10000Revision A
7.4.2 ASP List
ÈÈ
Table 7-7.
Drawing No.Parts CodeName
1001045003HOUSING, UPPER
1011036233HOUSING, LOWER
1021045030COVER, DOCUMENT
1031045007MAT, COVER, DOCUMENT
1041045031COVER, DOCUMENT;B
1051038165SHEET, INSULATION
1061045013FRAME ASSY., GLASS;B
1071036636MOUNT PLATE,GLASS,REAR
1081036244MOUNT PLATE,GLASS, FRONT
1091036595FOOT
1101047927LOGO PLATE; C
1111036236KEYTOP, RESET SWITCH
1121036235KEYTOP, POWER SWITCH
1131036238PLATE,MAGNET
1141036241OPTOCAL PLATE
1151036263KNOB, FASTEN,CR
1161036886SUPORT, SWITCH
1171036246SHEET, CASE
1181036592CAP, SCREW
1191044992SHIELD, TOP
1201044994INSULATOR, POWER SUPPLY, UPPER
1211045020COVER, SHELD, TOP
1221044991SHIELD, MAIN
Table7-7.
Drawing No.Parts CodeName
1231044993IMSULATOR, POWER SUPPLY,LOWER
1241036245CAP,LOCATE
1251045006KEYTOP,START SWITCH
1302030331FAN ASSEMBLY
1311006805HEXAGON NUT M3,F/ZN
1331045269C.C.SCREW,3X6,F/ZB
1341036880C.B.P-TITE SCWER 4X12F/NI
136B010304611C.B.SCREWM4X10
1371016009C.B.P-TITE SCWER 3X8 F/ZN
1402031635SCSIBARD
1411047905SCALE,SUB
1741045023GASKET,SHIELD
1751045024GASKET,SHIELD;B
1761045025GASKET,SHIELD;C
1771045026GASKET,SHIELD;D
1811036624SCREWLOCK
1881045120BSB SPACER
1891045027GRIP,COVER,SHIELD
191B300204211C.B.S.SCREWM3X6
192B010350511C.B.SCREWM3X3
1941045289C.
197B300204311C.B.S.SCREWM3X8
1981003978C.B.SCREWM3X20
199B045800115C.B.(O) SCREWM4X8 F/ZG
2002030038BOARD ASSY,MAIN
APPENDIXExploded Diagrams & ASP List79
Page 80
EPSONGT-10000Revision A
Table 7-7.
Drawing No.Parts CodeName
3002025122BOARD ASSY.,PS
3312025126HARNESS
4002002364POWER CABLE,(VD31303SA-10A)
4012031709INTERFACE CABLE
4502025234BOARD ASSY., PNL
5002032531MECHA UNIT,ASP
5011036327COVER,CARRIAGE,MIRROR
5021045000COVER,HOLDER,LENS
5031036261FASTENINGPLATE,CR
5041036264SPRING,FASTEN,CR
5051036331STOPPER,CR
5061036314SPRING,GROUND
5071044988GROUNDINGPLATE,FRAME
5081044987SUPPORT PLATE,BOARD,CONNECTOR
5091036979LEVER ASSY.,TENSION
Table7-7.
Drawing No.Parts CodeName
5202025158HARNESS,MORTOR,CR
5212025177BOARD ASSY.,INVERTER
5221036326INSULATION PLATE,INVERTER
5231036332GROUNDINGPLATE,LAMP,FFC
5251044989GROUNDINGPLATE,BARD,SUPPORT PLATE
5261047906FLANGE,SHAFT,STOPPER
527X510060030SNAP BAND
5301044985FRAME,OPTION
5311043766MOUNT PLATE,L
5321043767MOUNT PLATE,R
5331036321HOLDER,L
5341036322HOLDER,R
5351036884
5361038310C.F.S.SCREW,4X10,F/ZN
5371014853C.P.F.S-TITE,3X8,F/ZN
5101025473ROLLER,TENSION
5111050062TORSION SPRING,100.9
5122025176LAMP ASSY.
5132030042BOARD ASSEMBLY.,SUB
5141017596SHAFT,DAMPER,CR;B
5152030332MOTOR ASSEMBLY,CR
5161012618DAMPER,CR
5171008492PLAIN WASHER
5181047010FERRITE CORE
5191036262SHAFT,FASTEN,CR
5381050061SPACER,3*1.6
5391038311C.B.P-TITE SCREW,4X18,F/ZN
5402025173FERITECORE
5411036598DOUBLE SIDE TAPE,12.5X17
5421036313MOUNT PLATE,FERRITE CORE,PANEL
5432025172FERITECORE
5452021833DETECTOR,HP;C
5462025156HARNESS,HP,CR
547B010303311C.B.SCREWM3X6
548B150300611RETAININGRING
APPENDIXExploded Diagrams & ASP List80
Page 81
EPSONGT-10000Revision A
Table 7-7.
Drawing No.Parts CodeName
549B010304411C.B.SCREWM4X6
5501047790FORM,SHIELD;C
5511047791FORM,SHIELD;D
5522030340CABLE,INVERTOR
5532030179
5542030180
5552030182BOARD ASSY.,SUB
5561044990HOLDER,BOARD,SWITCH
5572030181
5581038167SHEET,FFC
560B010303618C.B.SCREWM3X12
APPENDIXExploded Diagrams & ASP List81
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