Epilog Fusion13000 Owner's Manual

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OWNER'S MANUAL FOR EPILOG

Fusion - MODEL 13000

This manual can also be found in electronic format on the

Epilog Dashboard Drivers and Documentation

disk that came with your laser system.

April 17, 2013

16371 Table Mountain Parkway

Golden, CO 80403

Phone (303) 277-1188

Fax (303) 277-9669

Technical Support Direct Line: (303) 215-9171

Email Technical Support: tech@epiloglaser.com

Technical Support Online:

www.epiloglaser.com/service.htm

www.epiloglaser.com/downloads.htm

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Contents at a Glance

Fire Warning!.........................................................................................i

Introduction ........................................................................................ xi

Epilog Laser Setup...............................................................................1

Section 1: Safety ............................................................................................................................ 1

Section 2: Dos and Don’ts ........................................................................................................... 13

Section 3: Getting Started .............................................................................................................. 1

Section 4: Installing the ECC (Epilog Control Center) ............................................................... 12

Section 5: Installing the Epilog Dashboard Print Driver ............................................................. 22

Section 6: Using the Epilog Dashboard....................................................................................... 47

Basic Operations................................................................................79

Section 7: Quick Start & Easy Setup ........................................................................................... 81

Section 8: Using the Front Control Panel .................................................................................... 91

Section 9: Using the ECC (Epilog Control Center).................................................................... 101

Section 10: Standard & Optional Machine Features.................................................................. 107

Section 11: Engraving Machine Cleaning ................................................................................. 119

Section 12: Speed and Power Recommendations...................................................................... 131

Section 13: Material Engraving Techniques.............................................................................. 139

Section 14: Material Suppliers................................................................................................... 155

Technical Support, Troubleshooting and Specifications...................161

Section 15: In Case of Difficulty ............................................................................................... 163

Section 16: Specifications.......................................................................................................... 165

Section 17: Upgrading the Operational Firmware ..................................................................... 171

APPENDIX A WARRANTY STATEMENT ...............................................177

APPENDIX B PRINTING FROM AUTOCAD...........................................179

APPENDIX C ADDITIONAL DASHBOARD PRINT DRIVER INSTRUCTIONS

........................................................................................................183



INDEX...............................................................................................195

iii

Contents at a Glance

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Table of Contents

Fire Warning!.........................................................................................i

Introduction ........................................................................................ xi

How to Use This Owner’s Manual ........................................................................................ xi

Epilog Laser Setup...............................................................................1

Section 1: Safety ............................................................................................................................ 1

Laser Safety ............................................................................................................................ 1

Electrical Safety ...................................................................................................................... 3

Fire Safety............................................................................................................................... 4

Safety Features and Regulatory Compliance.......................................................................... 5

Section 2: Dos and Don’ts ........................................................................................................... 13

DON’T!................................................................................................................................. 13

DO......................................................................................................................................... 14

Section 3: Getting Started .............................................................................................................. 1

Setting Up Your Laser System ............................................................................................... 1

Connecting the Exhaust ..........................................................................................................7

Connecting Electrical Power................................................................................................... 9

Section 4: Installing the ECC (Epilog Control Center) ............................................................... 12

USB Port ............................................................................................................................... 17

Ethernet Port ......................................................................................................................... 17

Section 5: Installing the Epilog Dashboard Print Driver ............................................................. 22

Installing the Dashboard Driver Using the USB Connection using XP or Vista.................. 23

Installing the Dashboard Driver Using the USB Connection using Windows 7 or 8........... 23

Installing the Dashboard Driver Using an Ethernet Connection and a Crossover Cable ..... 33

Section 6: Using the Epilog Dashboard....................................................................................... 47

Additional Dashboard Driver Features ................................................................................. 75

Changing Dashboard Driver Defaults................................................................................... 77

Table of Contents

Basic Operations................................................................................79

Section 7: Quick Start & Easy Setup ........................................................................................... 81

Artwork Setup....................................................................................................................... 81

Job Setup............................................................................................................................... 84

Section 8: Using the Front Control Panel .................................................................................... 91

Section 9: Using the ECC (Epilog Control Center).................................................................... 101

Job Tab................................................................................................................................ 101

Configuration Tab............................................................................................................... 105

Section 10: Standard & Optional Machine Features.................................................................. 107

Air Assist ............................................................................................................................ 107

Front Access Door .............................................................................................................. 108

Task Plate............................................................................................................................ 109

Optional Vector Grid/Vacuum Hold-down Table .............................................................. 109

Pin Table ............................................................................................................................. 113

Section 11: Engraving Machine Cleaning ................................................................................. 119

This cleaning section may show photos of other Epilog machines. The cleaning process is

the same so please use these photos as a reference guide................................................... 119

Cleaning - Important!............................................................................................................... i

Fire Warning!...................................................................................................................... 119

Laser Tube .......................................................................................................................... 129



Section 12: Speed and Power Recommendations...................................................................... 131

Engraving Speed ................................................................................................................. 131

Engraving Power................................................................................................................. 131

Recommendations............................................................................................................... 132

Multiple Passes ................................................................................................................... 133

30 Watt................................................................................................................................ 134

40 Watt................................................................................................................................ 135

50 Watt................................................................................................................................ 136

60 Watt................................................................................................................................ 137

75 Watt................................................................................................................................ 138

Table of Contents

Section 13: Material Engraving Techniques.............................................................................. 139

Acrylic...................................................................................................................................... i

Fire Warning!...................................................................................................................... 139

Anodized Aluminum........................................................................................................... 142

Brass - Painted .................................................................................................................... 142

Glass.................................................................................................................................... 144

Notary Seals - Delrin .......................................................................................................... 146

Plastic.................................................................................................................................. 147

Rubber Stamps .................................................................................................................... 149

Wood................................................................................................................................... 149

Section 14: Material Suppliers................................................................................................... 155

Technical Support, Troubleshooting and Specifications...................161

Section 15: In Case of Difficulty ............................................................................................... 163

Contacting Technical Support............................................................................................. 163

Section 16: Specifications.......................................................................................................... 165

Epilog Fusion 32 x 20 Specifications ................................................................................. 165

Compatibility ...................................................................................................................... 166

Recommended PC............................................................................................................... 166

Other Computer Hardware Recommendations................................................................... 168

About The Laser ................................................................................................................. 168

Federal Communications Commission (FCC) Notice ........................................................ 169

Section 17: Upgrading the Operational Firmware ..................................................................... 171

Upgrading Your Firmware.................................................................................................. 171

Installing New Firmware onto Your Computer .................................................................. 172

Transferring New Firmware from Your Computer to Your Laser ..................................... 174

APPENDIX A WARRANTY STATEMENT ...............................................177

APPENDIX B PRINTING FROM AUTOCAD...........................................179

APPENDIX C ADDITIONAL DASHBOARD PRINT DRIVER INSTRUCTIONS

........................................................................................................183

Windows 7: Setting up the TCP/IP Address in the Computer........................................... 183

Windows 8: Installing the 64-bit Epilog Dashboard Print Driver in Windows 8.............. 189

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vii

Table of Contents

INDEX...............................................................................................195

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viii

Fire Warning!

Your laser system uses a high intensity beam of light that can generate extremely high temperatures when it comes into contact with the material being engraved, marked or cut. Some materials are extremely flammable and can easily ignite and burst into open flame setting the machine afire. This open flame is very dangerous and has the potential to destroy not only the machine, but the building in which it is housed.

Experience shows that vector cutting with the laser has the most potential to create an open flame. Many materials are susceptible to igniting, but acrylic, in all its different forms, has been shown to be especially flammable when vector cutting with the laser.

Please read the following warnings and recommendations and follow them closely at all times!

 NEVER let the laser system operate if it will be unattended.  KEEP the area around the machine clean and free of clutter, combustible

materials, explosives, or volatile solvents such as acetone, alcohol, or gasoline.

 ALWAYS keep a properly maintained and inspected fire extinguisher on

hand. Epilog recommends a Halotron fire extinguisher or a multi-purpose dry chemical fire extinguisher. The Halotron extinguishers are more expensive than a dry chemical, but offer certain advantages should you ever need to use an extinguisher. The Halotron extinguisher discharges a clean, easily removable substance that is not harmful to the mechanics or wiring of the laser system. The dry chemical extinguisher discharges a sticky, corrosive powder that is very difficult to clean up.

 ALWAYS use air assist when vector cutting.  BE CAREFUL! when vector cutting. Many materials have the potential

to burst suddenly into flames – even materials that may be very familiar to the user. Always monitor the machine when it is operating.

 KEEP YOUR LASER SYSTEM CLEAN – A build up of cutting and

engraving reside and debris is dangerous and can create a fire hazard in its own right. Keep your laser system clean and free of debris. Regularly remove the vector grid to clean any small pieces that have fallen through the grid.

Fire Warning!

SEE PREVIOUS PAGE

Introduction

How to Use This Owner’s Manual

Thank you for purchasing an Epilog Fusion Laser System. Your Epilog system has been designed to be easy to operate, but you will utilize it to its fullest potential by taking some time to read this owner’s manual prior to use. You will be ready to use the Epilog laser system as soon as you read the first six sections. Then you can refer to topics in the remaining sections, as you work.

Structure of the Manual

Part I: Setup

Sections 1 through 6 explain how to uncrate and set up your Epilog system, important safety information you need to know before you use it, the Do’s and Don’ts of operating the laser, configuring your computer to run the Epilog Dashboard print driver, configuring CorelDraw, and a brief user’s guide to running your first job.

Part II: Basic Operations

Sections 7 through 14 explain Using the Epilog Dashboard Print Driver, basic Epilog laser operations and maintenance, machine features, speed and power recommendations, material engraving techniques, and material suppliers.

Part III: Troubleshooting, Service and Specifications

Sections 15 through 17 assist with problem troubleshooting, service information; system specifications and firmware upgrade instructions.

APPENDIX A

Epilog Warranty Information.

APPENDIX B

Printing from AutoCAD.

APPENDIX C

Additional Dashboard Print Driver Instructions.

INDEX

Introduction

Icons Used in this Manual

Look for these symbols to help you find valuable information throughout the text:

Sometimes the right perspective on a procedure is essential to success. This icon Flags a Quick Note regarding the task at hand.

This Icon signifies places to look for additional information to assist with the topic currently being discussed.

This Icon highlights current contact information for receiving help.

This Icon signifies advice you can try out with your machine right away.

This Icon signifies advice you can try that will save you significant time.

Running into trouble can be detrimental to your success so we’ve marked Warnings and Cautions with this Icon.

Indicates pages including information regarding connecting your laser system to your computer using an USB connection.

xii

Introduction

Indicates pages including information regarding connecting your laser system to your computer using an Ethernet connection.

Indicates the potential for fire danger when operating the laser.

xiii

Introduction

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xiv

Manual

Epilog Laser Setup

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Section 1: Safety

In This Section

 Laser Safety  Electrical Safety  Fire Safety  Safety Features And Regulatory Compliance

Laser Safety

The Epilog Model 13000 Laser System is a Class 2 laser product, as defined in International Standard IEC 60825-1.

The Epilog Model 13000 complies with 21 CFR 1040.10 and 1040.11, the Federal Performance Standards for Light-Emitting Products, except for deviations pursuant to Laser Notice No. 50, dated July 16, 2001. The Center for Devices and Radiological Health, of the US FDA, issued Laser Notice No. 50 to permit manufacturers to classify and manufacture their products in accordance with the International Standard.

The output of the embedded high-power CO2 engraving laser is fully contained. The laser cabinet has safety interlocks that turn the laser off if the door is opened during operation, and no special precautions are necessary to operate the highpower laser safely. However, the visible output beam of the Laser Diode Pointer (Red Dot Pointer) is accessible to the operator. While this device employs the same technology as the familiar laser pen-pointers, like them it is potentially hazardous if its beam is directed into the eye.

We have made every effort to make the Laser Diode Pointer (Red Dot Pointer) as safe as possible. Its beam path is located well inside the cabinet, and under normal conditions, no hazardous levels of laser radiation can escape.

Section 1: Safety

The operator of the Epilog Model 13000 should observe the following general precautions:

 DO NOT disassemble the machine or remove any of its protective covers

while the unit is plugged in.

 DO NOT attempt to defeat the door interlocks.  DO NOT view directly into the beam of the Laser Diode Pointer (Red Dot

Pointer).

 DO NOT operate the Laser Diode Pointer (Red Dot Pointer) without the

machine’s focus lens in place. If the unfocused beam strikes a reflective surface, it could be directed out of the cabinet.

Caution – Use of controls or adjustments or performance of procedures other than

those specified herein may result in hazardous radiation exposure.

* * *

The standard reference for laser safety is the American Standard for the Safe Use of Lasers, Z136.1-2000, developed by the American National Standards Institute (ANSI). This reference is the basis for many of the federal regulations for laser and laser system manufacturers, and for the Occupational Safety and Health Administration (OSHA) laser safety guidelines. It contains detailed information concerning proper installation and use of laser systems.

While the ANSI standard itself does not have the force of law, its recommendations, including warning signage, training, and the designation of a laser safety officer, may be compulsory under local workplace regulations when operating laser systems above Class I. It is the operator’s responsibility to ensure that the installation and operation of the Epilog Model 13000 Laser System is performed in accordance with all applicable laws.

Copies of ANSI Standard Z136.1-2000 are available from Epilog Corporation or from:

Laser Institute of America 12424 Research Parkway, Suite 125 Orlando, FL 32826 (407) 380-1553

Section 1: Safety

Electrical Safety

The AC input power to the Epilog Model 13000 Laser System is potentially lethal and is fully contained within the cabinet.

 DO NOT open any of the machine’s access panels while the unit is

plugged in. Opening a panel may expose the operator to the unit’s AC input power.

 DO NOT make or break any electrical connections to the system while the

unit is turned on.

Fire Safety

Laser cutting and engraving systems represent a significant fire hazard. Most engraving materials are inherently combustible, and while the objective of most cutting and engraving operations is to vaporize material without burning, it is easy to ignite a flame. Usually this is a simple “flare” of burning gases, issuing from the focused spot on the work piece, which follows the moving spot and which extinguishes itself as soon as the laser beam is modulated off. But should the work piece actually be set on fire, the fire must be extinguished by the operator at once, or the machine will be seriously damaged or destroyed!

Section 1: Safety

Please read the following warnings and recommendations and follow them closely at all times!

 NEVER let the laser system operate if it will be unattended.  KEEP the area around the machine clean and free of unnecessary clutter,

combustible materials, explosives, or volatile solvents such as acetone, alcohol, or gasoline.

 ALWAYS keep a properly maintained and inspected fire extinguisher on

 ALWAYS use air assist when vector cutting.  BE CAREFUL! When vector cutting. Many materials have the potential

to burst suddenly into flames – even materials that may be very familiar to the user. Always monitor the machine when it is operating.

 KEEP YOUR LASER SYSTEM CLEAN – A build up of cutting and

Section 1: Safety

Safety Features and Regulatory Compliance

Epilog has incorporated specific safety features into the Model 13000 Laser System in order to meet the requirements of 21 CFR 1040 and the International Standard IEC 60825-1. These safety features include:

 A safety enclosure (cabinet), which fully encloses the engraving laser and

its beam path.

 Dual redundant interlock systems that turn off the engraving laser when

the window is opened.

 A visible emission indication when the Laser Diode Pointer (Red Dot

Pointer) is operating. There is an LED indicator on the machine’s front panel.

21 CFR 1040 and IEC 60825-1 require that certification, identification, and warning labels be placed on laser products. Reproductions of labels on the Epilog Model 13000 Laser System follow, with their locations specified:

1. Certification/Identification Label. This engraved plate is located on the rear

of the machine’s cabinet.

Section 1: Safety

2. Warning Label. This label is located on the rear of the machine’s cabinet,

below the Certification/Identification Label above.

3. Explanatory Label. This label identifies the classification of the Model

13000 in accordance with IEC 60825-1. It is located on the rear of the machine’s cabinet, beside the Warning Label above.

LASER RADIAT ION

DO NO T STARE INTO BEAM

CLASS 2 LASE R PRODUCT

1 mW CW M AXIMUM 600-700 nm

4. Non-interlocked Protective Housing Safety Labels (4).

Two of these labels are located on the rear of the machine; beside the edges of each of the cabinet’s end covers. The other two labels are located on the cabinet walls under the covers, so that they are visible when the covers have been removed.

Section 1: Safety

5. Defeatably-interlocked Protective Housing Safety Label. This label is

located on the machine’s cabinet door, in the upper left-hand corner.

6. Aperture Safety Label.

This label is located on the steering-mirror cover inside the machine’s cabinet, beside the aperture where the laser beams enter the cabinet.

7. Electrical Safety Label.

This label is located on the access panel on the rear of the machine’s cabinet.

HIGH VOLTAGE INSIDE CABINET

DISCONNECT PO WER

BEFORE OPENING PANEL

8. Fire Safety Label.

This label is located on the machine’s cabinet door, in the upper right-hand corner.

FIRE HAZARD

DO NOT OPERATE

MACHINE UNATTENDED

Section 1: Safety

9. Emergency Stop

EMERGENCY

STOP

10. Power Labels

11. Main Breaker Labels

12. Air Assist Label

AIR ASSIST 30 PSI MAX

200 kPa MA X

12. Fire Warning Label

This fire hazard label is located on the left and right sides of the top access door of your laser system:

Section 1: Safety

DANGER

FIRE HAZARD

DO NOT OPERATE

MACHINE UNATTENDED

USE EXTREME CAUTION WHEN CUTTING FLAMMABLE MATERIALS SUCH AS WOOD OR ACRYLI C.

A PROPERLY MAIN TAINED FIRE EX TINGU ISHER SHOULD BE KEPT NEAR THE MACHINE AT ALL TIMES. EPILO G RECOMME NDS A CO FIRE EXTINGUISHER.

PERIODICALLY REMOVE THE VECTOR C UTTING GR ID AND REMOVE DEBRIS FROM THE TABLE PAN.

PERIODICALLY REMOVE THE EXH AUST TUBE ADA PTER FRO M TH E BACK OF THE MACHINE AND REMO VE ANY DEBRIS FROM THE EX HAUST PORT.

REFER TO THE USERS

MANUAL FO R ADDITIONAL

IN F ORM ATI O N RE GARDI N G

FIRE SAFETY

The following diagrams show the location of each specific label described above.

Section 1: Safety

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Section 2: Dos and Don’ts

In This Section

 Operating Dos and Don’ts

DON’T!

NEVER operate the machine without a properly operating vent to the outside!

Most material will only produce an irritating smoke when engraved. Some materials, including but not limited to paint, varnish, composition board and plastics, produce compounds that can be harmful if concentrated. A properly installed vent is the only way to ensure that problems do not occur.

NEVER engrave or cut any material containing PVC or vinyl. When engraved, a corrosive agent is produced that will destroy your machine. Your warranty will

be void if your machine is damaged by corrosion from engraving or cutting PVC or Vinyl.

NEVER operate your machine unattended. There is a significant risk of fire if the

machine is set improperly, or if the machine should experience a mechanical or electrical failure while operating.

NEVER vector cut any material while the machine is unattended. Because vector

cutting moves relatively slowly compared to raster engraving, a tremendous amount of heat is applied to the material being cut. This buildup of heat can cause significant fire risk and the machine should always be monitored. Additionally, the air assist should always be turned on when vector cutting to reduce the risk of fire.

NEVER operate with any of the covers or enclosures removed, and never modify

the enclosure. The laser beam is invisible!

Section 2: Dos and Don’ts

Please allow a few minutes a week for cleaning your machine. Just a small amount of effort at the end of the week will pay off with years of trouble free operation of your machine.

See the Engraving Machine Cleaning section of this manual for specifics.

Section 3: Getting Started

In This Section

 Setting Up Your Laser System  Connecting The Exhaust  Connecting The Electrical Power  Laser Cooling Requirements And Operating Temperatures  Installing the ECC (Epilog Control Panel)  Installing the Dashboard Print Driver

Setting Up Your Laser System

Setting up your Epilog Laser System is easy to do! If you’ve ever installed a paper printer, this is only slightly more difficult. The following information will help you understand the entire system and how it works.

Your Fusion laser system consists of the following components:

1) Fusion laser system:

2) Computer and a graphics software package.

Section 3: Getting Started

3) Epilog software and connection options:

Epilog provides two pieces of software for the Fusion:

1) The ECC (Epilog Control Panel).

2) The Dashboard print driver.

Epilog also provides two different methods of connection the Fusion to your computer:

1) USB

2) Ethernet

The software and the connection methods are associated because the connection method affects which software can be used. The following shows how software and connection methods work:

Connection Method Software Compatibility

USB Dashboard Driver & ECC

Ethernet Dashboard Driver Only

As you can see, the USB provides the most versatility.

The most popular choice is to use the USB for both printing and accessing the ECC. This choice is the simplest and the most versatile.

One advantage of having two connection options that is not immediately obvious is that you can use both connections, or just one of them. If you choose, you can print using the Ethernet connection while using the USB connection for the ECC. Both the USB and the Ethernet cable can be plugged into the Fusion at the same time. This method is a little more complicated, but is just as versatile as the USB only connection.

The last choice is to use only the Ethernet connection. Most users will not choose this method because the ECC is not available through the Ethernet connection.

Section 3: Getting Started

4) ECC (Epilog Control Center)

The ECC is the software program that provides job management capabilities to keep track of print jobs, laser settings and other job management tasks after the job has been sent to the laser from the Dashboard driver.

The ECC is not required in order to operate your Fusion laser, but is a very useful job management tool that users find quite valuable.

It is useful to install the ECC prior to installing the print driver.

The ECC ONLY works through the USB

connection. The ECC cannot be accessed through the Ethernet connection.

Section 3: Getting Started

5) The Fusion Dashboard print driver.

The print driver is the primary interface between the computer and the laser and sends all jobs and laser parameters to the laser. Your Fusion laser system cannot run without the Dashboard driver.

The print driver can be used with either the USB or Ethernet connection.

Most users will want to install the print driver on the USB port because they will also want to

use the ECC. The ECC ONLY

works through

the USB connection.

The simplest setup is to install the print driver using the USB connection. This method allows you to also use the same USB connection for the ECC.

Section 3: Getting Started

6) Connection cables that allow your computer and laser to talk to each other.

The Fusion has both Ethernet and USB connections.

7) Exhaust fan. The exhaust fan is mandatory and is used to remove smoke and

debris from the Fusion work area. The exhaust air can be ported to the outside or into a filter box.

The following drawing represents a typical setup:

air flow

exhaust fan

From Fusio

Section 3: Getting Started

ETHERNET

USB

Electrical Connection (110/220V - 50/60 Hz)

Follow these steps to set up your Fusion laser system:

 Remove it from the crate  Connect the exhaust system to your laser  Connect electrical power  Install the ECC (Epilog Control Panel)  Install the Epilog Dashboard Print Driver –  Connect both the USB and Ethernet cables from your computer to your

laser system.

Section 3: Getting Started

Connecting the Exhaust

It is mandatory that an exhaust blower is installed and operating whenever your laser system is running a job. The exhaust blower removes the dust, debris and smell from the engraving cavity and exhausts it to the outside of the building. You should never operate your laser system without a properly working exhaust. Prior to the installation of the laser system, a contractor should install the exhaust system. The blower should be mounted outside your building for noise considerations. Ideally, the blower should not be more than twenty feet (6 meters) from the laser. You should provide a metal duct (flexible aluminum or galvanized sheet metal) from the blower to the laser. All Epilog model 13000 laser systems require an exhaust fan that is rated at a minimum of 650 CFM.

Note: Remember to put the blower switch for the laser system in an obvious and

accessible place so it can be routinely switched on prior to using the engraver. Please connect the exhaust blower to the laser as shown below and on the following pages.

You may need a contractor to install the exhaust. This must be done PRIOR to

installation of the laser system.

Warning: It’s important that either rigid or flexible metal ducting be used for

all connections leading to and from the laser system and the exhaust fan. Vinyl, plastic, or any type of “soft” ducting is potentially flammable and should NEVER be used.

Section 3: Getting Started

Epilog Exhaust Blower Connections

There are two 4” (100 mm) ports attached to the back of the laser system. Attach your ducting to the machine as shown above.

Check your exhaust system for leaks. Most small leaks can be remedied with

duct tape.

DO NOT OPERATE your laser with inadequate or leaking exhaust.

The drawings below show the typical exhaust setup. The top drawing shows the exhaust on the roof and the bottom drawing shows the exhaust fan near the machine. Where the exhaust fan is placed is a choice of personal preference. Some users like the exhaust fan outside because of noise considerations.

Section 3: Getting Started

Exhaust Blower

Connecting Electrical Power

Roof or exterior wall

All Epilog laser systems have an auto-switching power supply that detects the incoming voltage and automatically switches itself to operate properly at any single-phase voltage between 100 and 240 VAC. The power supply will also automatically compensate for either 50 or 60 Hz. Epilog supplies the appropriate power cord for all of our equipment. The electrical cord is found in the accessory package with your machine. It is recommended that a dedicated 15 amp circuit be used if available, but it is not required.

The 60 watt and 75 watt machines draw more current than the lower wattage lasers. These two systems can operate on 110 volts, but most users find that a 200 V connection is more efficient.

4” (100 mm) flex ible aluminum duct or rigid galvanized sheet metal (Do not use vinyl, plastic or “soft” flexible duct).

The electrical connection is found at the lower back of the machine.

Electrical Connection (110/220V - 50/60 Hz)

Section 3: Getting Started

Laser Cooling Requirements and Operating Temperatures

All Epilog laser systems use air-cooled laser tubes. Laser technology is such that the laser tubes generate a lot of excess heat and the tubes must be cooled for proper operation. There are cooling fans located at the back of the laser. The fans and vents should always be clear of restrictions and should never be covered.

Warning: The cooling fans and vents are located at the back of the Fusion and

should never be covered or blocked in any way. Lasers that overheat will not operate properly and may begin to produce erratic laser output or possibly complete failure.

Ambient air temperature where the laser system is operating should not exceed 90 degrees F (32 C). Operating in an environment where the ambient air temperature is above 90 degrees F (32 C) will void the Epilog warranty.

Section 3: Getting Started

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Section 4: Installing the ECC

(Epilog Control Center)

In This Section

 Installing the ECC

The ECC (Epilog Control Center) provides Job Management features as well as laser control and laser machine configuration options. The ECC is not required to operate the laser, but it provides many user features that make operating your Fusion easy.

To install the ECC, insert the Epilog install disk into your computer’s disk drive. It should AutoStart and the following window should appear:

Section 4: Installing the ECC

If the following screen appears, click on Run fusion_driver.exe and then the install screen will appear.

Click on Epilog Control Center Installation. You will need to choose between the 32-bit and 64-bit driver based on your computer’s operating system.

Section 4: Installing the ECC

Click on Install.

The next screen will prompt you to allow Windows to install the software. Click Yes.

Select Repair and then Next

Section 4: Installing the ECC

Click on Finish

Section 4: Installing the ECC



After installing the ECC connect your computer to the laser using either the USB connection or the Ethernet connection. The following combinations can be used.

USB only connection – Both the print driver and the ECC operate simultaneously through the USB connection.

Ethernet only connection – The Print driver can be used with the Ethernet connection, but the Job Management portion of the ECC does not work with the Ethernet connection. However, the Control tab and the Configuration tab in the ECC are operational and very useful with the Ethernet connection.

Combination Ethernet and USB – If you choose, you can connect both the USB and Ethernet connections. This allows you to print through the Ethernet connection and use the ECC through the USB connection.

Section 4: Installing the ECC

To install the ECC use the following instructions:

Insert the Epilog install disk into your computer’s disk drive.

USB Port

A USB cable is included in the accessory kit. The USB port is located at the rear of the machine. USB cables have different connectors on each end. Turn the laser

Off, then connect this end to the laser and connect the other end into any available

USB port at the back of your computer. After connecting the USB cable, turn the laser back on.

Ethernet Port

The Ethernet Port is a standard 10BaseT connection. A crossover cable (included in the accessories kit) is used. The Ethernet port is located at the back of the machine. Your Epilog laser has all of the versatility of a Network capable peripheral. As such, there are many different ways that the laser can be connected to a computer or a network. A direct connection using a crossover cable is the only method that will be described in this manual. Plug the cable into the Ethernet port on the laser and then plug the other end into the Ethernet port on the back of your computer.



If you are going to print to the Fusion through the Ethernet connection you will want to set the IP Address in the Fusion using the Configuration tab of the ECC. This part was described in the previous section of this manual so you do not need to perform this function again if you have already completed this step. To set the IP Address in the Fusion make sure your Fusion is powered on then go to your computer and open the ECC to the Configuration tab. You can also set the IP Address from the Fusion keyboard. Instructions are provided in the section “Using the Front Control Panel” later in this manual.

Section 4: Installing the ECC

Type the IP Address you want to use along with the Subnet Mask. The Gateway can remain blank.

Click “ Set” to change the setting in the Fusion.



With the IP Address setting established you are ready to print to the Fusion from the Dashboard print driver:



The next step is to set up and print a test job:

Section 4: Installing the ECC



  

Use Ctrl P, or go to File | Print to print to the laser.

Choose the Fusion driver, and then click on Preferences:



Section 4: Installing the ECC

Set your laser parameters for the test job and then press Okay. For this test job the laser parameters are not overly important. We are just making sure the computer and laser are talking to each other and that a job can be sent and will start running.

Section 4: Installing the ECC

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Section 5: Installing the

Epilog Dashboard Print Driver

In This Section

 Installing the Dashboard Print Driver Using an USB Connection  Installing the Dashboard Print Driver Using an Ethernet Connection

The Epilog Dashboard is the print driver that allows your computer to talk to your Epilog laser system when either the USB or Ethernet Crossover cables are connected. The driver is included in the accessories kit on a CD-ROM or on our web site - www.epiloglaser.com. Install the Dashboard by following the procedures on the following pages.

There are two ways of installing the Epilog Dashboard.

Most users will want to install the driver with using the USB connection.

1. USB connection. a) The process for Windows XP or Vista is easy and straightforward. b) The process for Windows 7 or 8 takes additional steps.

2. Ethernet connection.

The Fusion offers both 32-bit and 64-bit drivers. Windows XP, Vista, Windows 7 and Windows 8 can be used.

Section 5: Installing the Epilog Dashboard

Print Driver

Installing the Dashboard Driver Using the USB Connection using XP or Vista

To install the Dashboard print driver using the USB connections with Windows XP or Vista, follow these instructions:

1. Connect your laser system to your computer using the USB cable that came

with your machine.

2. Power up your Fusion system.

3. Insert the Epilog driver disk into your computer’s hard drive.

4. Your computer will prompt you to install the driver.

5. Follow the prompts.

Installing the Dashboard Driver Using the USB Connection using Windows 7 or 8

The process of installing a USB printer when using Windows 7 or 8 is more complicated than when using XP or Vista. Windows 7 and 8 will not automatically walk you through the installation process so it is important to follow the instructions below.

Please follow these instructions closely! Using a different process to install the Dashboard driver using a different process is likely to fail if you are using Windows 7 or 8.

Section 5: Installing the Epilog Dashboard

Print Driver

1) Insert the Epilog driver install disk into your computer. One of the following

screens will appear. For the USB installation, you will want to close then. We do not want the computer to automatically try and install the driver. Manually installing the driver will be much more successful.

2) Connect the USB cable to your computer and your Fusion.

3) After closing the Window above and connecting the USB cable, power on

your Fusion laser system. It will take about a minute for the Fusion to initialize. After it initializes it will start the process of installing the driver. You will see activity on the USB icon in your system tray (lower right corner of your computer screen).

The activity will show a small window in the lower right corner that indicates installation was successful. This is only partially true.

After a short wait you will see another small window that indicates the installation was not successful. This is what we hope to see and will lead us to the next step in the process.

Section 5: Installing the Epilog Dashboard

Print Driver

If your computer is connected to the Internet, it will take a few minutes for your computer to display these windows. Please be patient during this process and let the computer finish trying to install the drivers. Interrupting the computer at this point will require us to restart the process.

4) After the failure notification, go to the Windows start button (lower left corner

of your computer screen). Click on Devices and Printers.

5) First, right click on the Fusion icon. Then click on Properties.

Section 5: Installing the Epilog Dashboard

Print Driver

6) Select the Hardware tab.

7) Select the device EpilogEngraverFusion. Then click on Properties.

Section 5: Installing the Epilog Dashboard

Print Driver

8) Click on Change Settings.

9) Click on the Driver tab.

Section 5: Installing the Epilog Dashboard

Print Driver

10) Click on Update Driver

Section 5: Installing the Epilog Dashboard

Print Driver

11) Click on Browse my Computer for driver software

12) Use the Browse button to direct your computer to your disk drive that contains

the Epilog driver disk that you inserted earlier in this process.

For this document we show the DVD RW drive as the drive where the disk is located.

Section 5: Installing the Epilog Dashboard

Print Driver

Once you have the proper disk drive showing click on the Next button.

The progress window will appear.

Section 5: Installing the Epilog Dashboard

Print Driver

13) You will then be asked if you want to install this driver: Click on Install this

Driver Anyway

14) Your Epilog Fusion Dashboard print driver has been successfully installed on

the USB port.

15) Click on Close in the next window and then Close again.

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Print Driver

You will then see your Fusion driver in the Devices and Printers page. Click on the red X in the upper right corner of this page.

16) That’s it! You are ready to print to your Fusion.

Section 5: Installing the Epilog Dashboard

Print Driver

Installing the Dashboard Driver Using an Ethernet Connection and a Crossover Cable

If you using an Ethernet connection to print to the Fusion the first steps will show how to set up your computer to talk to the Fusion before the driver is installed. The process includes the following steps:

1. Setting the Ethernet IP Address on the laser,

2. Setting up the computer’s TCP/IP Address, and

3. Dashboard Driver Installation.

Note: The following instructions work only for a direct connection from the

computer to the Epilog laser using a Crossover cable. This procedure does not work with a hub or a server. For Ethernet connections that require a hub, server, or multiple machines/computers, please consult with your network administrator.

Hardware Requirements

 A 10Base-T or 10/100Base T Ethernet network card installed in your

computer. All brand name computers that have been built in the last couple of years should have come standard with an Ethernet card installed.

 A crossover cable connecting your computer to the laser (included in your

accessories kit).

Section 5: Installing the Epilog Dashboard

Print Driver

Step 1: Setting the Ethernet IP Address on the Laser

The easiest way to set the IP Address on the Fusion is to first install the ECC and make the change from the Configuration tab.

You can set the IP Address from the Fusion keyboard on the front of the machine, however it is more convenient to use the ECC. See the section on “Using the Front Control Panel” for keyboard instructions.

Type the IP Address you want to use – we have used 192.168.3.4. Type in the Subnet Mask of

255.255.255.000. The Gateway can remain blank.

Clicking “ Set” will enable these setting in the Fusion electronics.

Section 5: Installing the Epilog Dashboard

Print Driver

Step 2: Setting up the Computer’s TCP/IP Address

Once you have set the IP Address on the laser you will need to set the TCP/IP Address in your computer.

1. From the Start menu at the bottom of your computer monitor screen select

Start | Control Panel | Network Connections.

2. There are additional instructions for different Windows versions in the

Appendix at the back of this manual if your Windows version is different than the one shown below.

Right mouse click on the

Local Area Connections

icon, then click on

Properties.

3. Highlight the Internet Protocol

(TCP/IP) V4.

4. Then click on Properties.

Section 5: Installing the Epilog Dashboard

Print Driver

5. The window below will appear. Select Use the following IP address radio

button.

6. Type in the following (leave everything else blank on this page).

IP Address 192 168 3 3 Subnet Mask 255 255 255 0

Default Gateway Leave blank

7. Click the OK button in this window and then click on the Close button in

the next window.

8. Your computer is now set to print through a crossover cable to the Ethernet

port on the laser.

This number is not an error -the last digit of the IP address in this window must be different than the IP address set in the Fusion.

Section 5: Installing the Epilog Dashboard

Print Driver

Step 3: Installing the Dashboard Driver for an Ethernet Connection

Insert the Epilog Laser CD into your computer’s disk device. It should Auto-Start and the following window should appear:

If the following screen appears, click on Run fusion_driver.exe and then the install screen will appear.

Click on Dashboard Driver Install.

Section 5: Installing the Epilog Dashboard

Print Driver

Click on Add Local Printer:

Section 5: Installing the Epilog Dashboard

Print Driver

Click on Create New Port and then click on the dropdown menu and select Standard TCP/IP Port

Enter the IP Address you want to use. Most Epilog users will use 192.168.3.4 that is what we use in this document. Whatever number you use, it must be the same number you assigned to the IP Address in the Fusion laser.

After typing in the IP Address, click on Next.

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Print Driver

Wait while the computer identifies the port.

Select Custom and then Settings, then click on Next

Section 5: Installing the Epilog Dashboard

Print Driver

Select LPR and type in Laser into the Queue Name. Then, Click on OK.

Set Protocol to

LPR. This is a very

important step. Your download time will be greatly increased if LPR is not selected.

After clicking OK above you will return to the window below. Click on Next.

Section 5: Installing the Epilog Dashboard

Print Driver

Click on Have Disk

Click on Browse

Find the disk drive with the Epilog install disk and click on Open

Select the driver folder and then click on Open

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Print Driver

Click on the EpilogWinALLFusion file and then click on Open

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Print Driver

Click on OK

Click on Next

You can rename your printer here. We have not changed it for this document. We have not changed it for this document, but many users like to associate the driver name with the IP Address they are using. Especially if there is more than one laser connected to a single computer. Click on Next.

Section 5: Installing the Epilog Dashboard

Print Driver

Click on Finish and the driver has been installed! You are ready to print.

Section 5: Installing the Epilog Dashboard

Print Driver

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Section 6: Using the Epilog

Dashboard

In This Section

 General Tab  Advanced Tab  Color Mapping Tab  Additional Dashboard Features  Changing Dashboard Defaults

The Epilog Dashboard is the print driver that sends your artwork and laser parameters from the computer to the laser.

The Dashboard is shown below and can be installed from the driver CD that came in your accessories kit. It can also be downloaded from the Epilog web site – www.epiloglaser.com. If you are just getting started and are in a hurry to engrave a job, you can do so by setting just a couple of parameters in the Dashboard without having a detailed understanding of what different choices are available to you.

To get started with a simple engraving job, type your name in CorelDraw, press

the Ctrl and P keys to print, select the Dashboard as the Destination to your printer and go into Properties. Set the following parameters:

Section 6: Using the Epilog Dashboard

Now that you have printed a simple job, you are ready to gain a better understanding of the different printing options available from the Dashboard. Most engraving and cutting jobs can be accomplished by using only the General tab. Advanced features for more complex jobs can be found under the Advanced and Color Mapping tabs.

Note! – When using the slider bars, there are several different ways to get the

desired setting. These different methods all follow standard Windows protocol, so they will work in other Windows software applications too.

You can move the settings in increments of one by using the + and – icons.

You can move the slider in increments of ten by clicking close to, but not on, the slider. Holding down the Alt key on your computer keyboard while clicking close to the slider will bring up the dotted box outlining the slider and will allow a little better control of moving in increments of ten. Clicking directly on the slider control (the little box in the center) will also bring up the dashed outline.

Section 6: Using the Epilog Dashboard

You can move the little slider box by clicking down, holding and then moving to the desired number before releasing your mouse.

You can type the setting into the number box.

The following sections provide detailed explanations of the different features in the Print Driver. Most engraving and cutting jobs can be accomplished by using only the General tab of the Print Driver. Advanced features for more complex jobs can be found under the Advanced tab.

NOTE: The Fusion driver is used for both CO2 laser and the Fiber laser sources. There are a few functions in the driver that only apply to one laser type or the other. Most functions apply to both, but if a function does not apply to the laser type installed in your machine that function will be “grayed out”. For instance, in the image below we have selected Laser Type as CO2. Notice that the Freq function under Raster Setting is Grayed out. This setting is only used with the Fiber laser so it is not necessary to try and set it with the CO2 laser.

Section 6: Using the Epilog Dashboard

General Tab

Job Type

One of the first things new users want to know is how the laser system knows when to engrave and when to cut. The decision is based on several variables:

1) Line weight (or Stroke) as defined in your graphic image from Corel,

Illustrator, etc. The line weight of your object will determine if it will engrave or cut.

2) The Resolution as set in the DashBoard driver will also have an effect

on which lines will engrave and which will cut.

3) The Job Type as set in the DashBoard driver - Raster, Vector or

Combined.

To make things easy on themselves, most users set their lines for vector processing as a Hairline (0.003”) and make the lines red. This provides a very clear indicator that there is a vector line in the artwork.

Raster Mode – This mode will only engrave. Vector lines will not be processed

from this mode.

Vector Mode – This mode will only vector. Raster images will not be processed

from this mode.

Combined Mode – By properly setting up your artwork you can both engrave

and cut from this mode.

Section 6: Using the Epilog Dashboard

Select the Job Type here.

Raster

Raster mode is used for marking or engraving materials. Typical uses would be reproducing clipart, scanned images, photos, text and graphic images. The Raster

Speed and Raster Power boxes will be enabled when you have selected Raster under Job Type. Set the Speed and Power boxes to the appropriate settings for the material that you are engraving. For speed and power guidelines, see the

Speed and Power Recommendations section of this manual.

Note – Very thin lines will not raster engrave, and the definition of “thin” varies

depending on the Resolution being used. Most users use a Hairline or 0.003” line to designate vector lines.

Example: The rectangle below has a line weight of 0.003 inch. It will not raster engrave at any resolution. If you send just this box to the laser in Raster mode

and try to run the job, the laser will beep once and be finished because the line is too small to be recognized as an engraving line.

Line weight = 0.003 inch.

Section 6: Using the Epilog Dashboard

Vector

Vector mode is used for thin line marking as well as cutting applications. The Vector Speed, Power and Frequency bars will be enabled when you have selected

Vector or Combined under Job Type.

Note - Artwork, such as scanned images, photos, JPEGs, etc. will not vector cut

because they do not contain thin lines of any kind.

Note: When you are cutting in Vector or Combined mode be aware that your best

results are typically produced at slower speeds. The highest speeds are specifically designed for draft mode or less demanding applications where speed is much more important than quality.

Note – Very thin lines are used to define Vector cutting and the definition of

“thin” varies depending on the Resolution being used. As a general rule, most users set their vector line weights to Hairline or 0.003 inch.

Example: The rectangle below has a line weight of 0.003 inch. It will vector at

any resolution.

Line weight = 0.003 inch.

Section 6: Using the Epilog Dashboard

When using vector mode, it is necessary to design your job to give the intended result. Objects and text should be unfilled and drawn with the thinnest possible outline (other than zero), as shown below. A .001 inch (.025 mm) is recommended.

CORRECT Vector setup INCORRECT Vector setup

Combined

Combined mode is used when you want to incorporate both Raster and Vector functions in the same job setup. When you are in Combined mode, all Raster operations will be performed first, with the Vector operations second.

Note on Vectors: If you are in Vector or Combined mode, all thin lines will be

vector cut! This can be disconcerting because even if the lines are not visible in your artwork they will still cut. Usually, this happens when incorporating a clipart image that has hidden lines that are not readily apparent. Please refer to

the Quick Start & Easy Setup section of this manual for an illustrated explanation

of how this can affect your work.

In addition to speed, power and frequency, there are two additional parameters for vector mode:

Slow Cutting:

Slow Cutting reduces all speed settings by ½. For example, a speed setting of 10

without Slow Cutting select will move twice as fast as a setting of 10 with Slow Cutting selected. In essence, Slow Cutting provides an alternative set of speed parameters that are ½ the speed as the standard settings. Slow Cutting mode will most often be used for very slow cutting applications when the standard settings are too fast. Most users will rarely use Slow Cutting mode, but it adds an additional mode of operation for unusual or demanding applications.

Section 6: Using the Epilog Dashboard

Power Comp:

Power Comp (Compensation) adds another dimension to Vector Cutting

settings. Selecting Power Comp is especially useful for vector cutting jobs that incorporate a large number of curves. Power Comp slows the lens carriage and automatically reduces the laser power to compensate for the change of speed as the carriage moves through a curve. This has the effect of producing unparalleled edge quality when cutting curves. Straight lines are cut more quickly and efficiently with Power Comp deselected, but many users find that while selecting Power Comp may sacrifice a little speed for straight line cutting, the better edge quality in curves is worth it. For most applications, we suggest selecting Power Comp.

Resolution

Print quality is commonly referred to as Resolution, and is one of the variables

that determine image quality. Resolution is expressed in dots-per-inch (DPI) and is determined by the number of lines or dots that are engraved for every inch of movement. Each horizontal line is referred to as a raster line. The higher the resolution setting, the finer the detail that can be achieved. Keep in mind that engraving resolution is only one factor in determining image quality. The quality of the artwork being sent to the laser can have a bigger influence on the look of the final product than the resolution. If low quality artwork is being used, even the highest resolution will not improve it. Also keep in mind that image quality is subjective. 300 DPI may be just fine for some images and some customers, while 600 DPI is the absolute minimum for others.

Resolution (Print Quality) is set in the Dashboard prior to sending the job to the laser.

Higher resolution produces better image quality.

Section 6: Using the Epilog Dashboard

Speed and Power settings are dependent on resolution setting. For example, there is greater overlap of each raster line at 600 DPI than there is at 300 DPI. The additional overlap at 600 DPI has the effect of lasering over more of each line twice. This means that on material like wood, you will notice a greater depth of engraving at 600 DPI than you will at 300 DPI if you use the same Speed and Power settings.

Resolution Settings

Uses for different resolution settings:

75 – 150 DPI

These resolution values are typically used for non-production purposes where you want to experiment with image location, or if you want to quickly produce a rough draft.

200 DPI

Some users like 200 DPI for engraving photographs that have been processed through PhotoGrav or other photo editing software designed for the laser. Other users prefer 300 DPI for this style of photographs.

300 DPI

This resolution can be good for production work where image quality needs to be good, but not great. Many users will use 300 DPI on plastic and other materials that don’t require a lot of power in combination with large block lettering. Attempting to produce really fine detail with 300 DPI is not recommended.

400 DPI

This resolution value is ideal for many applications. It combines very good image quality with fast engraving times. Many users like 400 DPI for all of their work.

600 DPI

When really fine detail or overall excellent results are required, most users choose 600 DPI.

1200 DPI

This resolution is used for projects that require the best engraving quality possible, although it’s seldom used because under normal circumstances most people cannot visually discern the difference between 1200 and 600 DPI. There

Section 6: Using the Epilog Dashboard

are however some users that appreciate this high level of quality and are willing to take twice as long to produce an image at 1200 DPI as it would take them at 600 DPI.

The diagram below shows the concept of raster lines and dots-per-inch (DPI). The arrows show the change in direction of the carriage between raster lines. The difference in dot density between 300 DPI and 600 DPI resolution is shown.

600 DPI300 DPI

Helpful Hints

1. There are four times as many dots engraved at 600 DPI than there are at 300

DPI - twice as many horizontally and twice as many vertically.

2. The gap between the dots is very small at 600 DPI. At 300 DPI the lesser

overlap is responsible for the jagged edges that are visible when engraving at lower resolutions. It’s important to remember that while resolution plays a part in producing good image quality, the artwork that is sent to be engraved is just as important. If the artwork that is sent to the laser is poor quality, trying to engrave it at 600 DPI will not improve it. It’s always best to start with high resolution images. Poor artwork will probably always look poor at any resolution, while good artwork will look good at any resolution.

3. Twice as many dots and twice as many lines at 600 DPI produces a much

deeper burn into materials like wood than you would see engraving the same thing at 300 DPI. This is important to understand because depth of burn is closely associated with engraving resolution – the higher the resolution, the greater the depth of burn for a given speed. The relationship between resolution, depth of engraving and Speed and Power setting is something that most people figure out with just a little experience. The

Speed and Power Recommendations section of this manual helps to make

this easy to understand by providing different Speed and Power settings for 300, 400, and 600 DPI engraving for each different material listed.

Section 6: Using the Epilog Dashboard

The photos below show a CorelDraw clipart image engraved at 300 DPI (top) and at 600 DPI (bottom). This clipart image is full of different shades of gray and you can see that the dot spacing is spread out more on the 300 DPI than it is on the 600 DPI. Just changing the resolution to 600 DPI produces so much dot overlap that the fill patterns tend to blend together. It’s a matter of personal preference as to which resolution looks better, but these photos show the dramatic difference resolution can make, especially when engraving with grayscale images.

300 DPI

600 DPI

Section 6: Using the Epilog Dashboard

Piece Size

Many users like to create their artwork on a page size in CorelDraw or other software program that matches the size of the piece that is to be lasered. Compensating for beveled edges or placing an image in an exact location is easy when there is a one-for-one relationship between the material and the page size of the artwork. If this method works for you, set the Piece Size dimensions to match the page size you have set in your graphics software.

On the other hand, many users do not want to change the Piece Size dimensions every time they print something new. They prefer to use a standard page size in Corel that matches the table size (32” x 20” for example) and place their artwork into the upper left corner of the page prior to printing.

Both methods are effective and it is a matter of personal preference which method is used.

Set the Piece Size in the

driver to match the page size from your Corel file.

Section 6: Using the Epilog Dashboard

Auto Focus

Most users prefer to use the Auto Focus capability when focusing because it is so quick and easy to use.

To use auto focus first measure the thickness of the material you are using. Click on Auto Focus and the input the material thickness using decimal units into the Thickness box. The table will move up or down so that the top of your material is 2” below the bottom of the focus lens.

If there the Auto Focus box is not selected, Auto focus will be disabled and the table will not move up or down when the job starts.

When the Vector Grid is installed and you want to use Auto Focus, click both the Auto Focus box and the Vector Grid box. This tells the laser system that the vector grid is installed and it will automatically calculate the appropriate focal distance based on this information. Please note – The material thickness is still required when using the vector grid. If a thickness is not specified the system will auto focus to the top of the vector grid, not to the top of your material.

Use a pair of calipers for an accurate measurement of your material thickness and enter this value in the “Thickness” box in the driver.

WARNING: If you are using Auto Focus and you know there is not enough clearance between the lens carriage and your material, you will need to lower the table before you insert your material and start the job. To lower the table, use the

Section 6: Using the Epilog Dashboard

Note: Please be careful when auto focusing on irregularly shaped items. The crash bar and air assist tube must clear all edges of the work piece in this situation also.

Crash bar

Section 6: Using the Epilog Dashboard

Engrave Direction

This feature applies to Raster engraving only and allows you to engrave your project either from the top down, or the bottom up. This is very helpful for some materials like plastic or rubber stamps. In standard top-down engraving there can be a large amount of engraving debris generated. As the debris moves towards the exhaust plenum, some of it collects in the area that has just been engraved. Bottom-Up engraving prevents the debris from collecting in the freshly engraved spaces.

Top-down engraving starts from the top and works its way down.

Bottom-Up engraving starts from the bottom and works its way up.

Section 6: Using the Epilog Dashboard

Raster Settings

Speed

The Speed setting determines the travel speed of the carriage in Raster mode and is adjustable in 1% increments from 1 to 100%. The slower the speed, the deeper the engraving. Speed settings are heavily dependent on the hardness and the thickness of the material being engraved, with harder materials requiring slower speeds for deeper engraving. Slower speed settings will produce greater depth of

engraving. Please refer to the Speed & Power Recommendations section of this

manual.

An important note: Speed and Power settings can sometimes be confusing because not all materials that can be marked at the highest speeds and powers

should be marked at the highest speed or power. Many users feel that if a mark can be made at high speed, it’s just a matter of adjusting the power to produce an

acceptable mark. Usually, this is the case, but unfortunately, for some difficult materials it doesn’t always work. For some materials, the length of time the laser reacts with the material is much more important to producing a good mark than the raw speed of the system or the amount of laser power that is output by the laser.

The interaction of the laser with different materials is a complex process, and this is especially true for some materials that are actually two different materials that have been bonded together. Since the laser interacts differently with each layer of

Section 6: Using the Epilog Dashboard

material (and sometimes even the bonding agent), you may be better off slowing the machine down to give the laser time to properly interact with the different layers in the material.

If you have a multi-layered material that you can mark easily, but not well, at high speeds, try lowering the speed to see if that produces a better mark. If you’re able to produce a better mark, but it’s overpowered, lower the power also.

Power

The Power setting determines the amount of laser energy that is delivered to the piece being cut and is adjustable in 1% increments from 1 to 100%. The higher

the power, the deeper the engraving. Please refer to the Speed & Power Recommendations section of this manual.

Dithering

Dithering defines how the dot patterns will be engraved in raster images that contain grayscales, blends, or color. The Dashboard offers six different dithering patterns to enhance your engraving projects. The default mode is Standard. This mode can be used for all images including photographs. Dithering is used only for Raster engraving and has no effect on vector cut lines.

The dropdown list of dithering patterns is easier to think about if you separate the six options into two categories that we will refer to as Clipart and Photograph:

Section 6: Using the Epilog Dashboard

Clipart Modes – Standard, Brighten and Low Res modes are typically used for

clipart images or anything that has been created using a software application like Corel. Standard mode is the default mode and is by far the most commonly used. It produces a very structured pattern to the dot patterns being engraved. Brighten and Low Res decrease the number of dots in the engraving pattern and can be used effectively to remove the washed out appearance of some images (including photographs).

Photograph Modes – Floyd Steinberg, Jarvis and Stucki modes are designed to

modify an image by replacing the very structured dot patterns with a more random dot pattern. Engraving in one of these modes can make a photograph engraved on marble or anodized aluminum look more appealing than using an unmodified image. These modes can also be used for special effects of clipart images.

Experiment with the different dithering patterns to determine which effect is most pleasing. It is not mandatory that you use the clipart modes with only clipart images or photograph modes with all photographs. Many users prefer one of the photograph modes for many clipart images, and one of the clipart modes for photographs. The choice is entirely up to you!

We have included some sample photographs on the Epilog driver disk for you to experiment with. Use these photographs to engrave on different materials using the different dithering options so you can get a feel for how each dithering pattern affects the image and the material.

Laser engraved photographs on wood usually require a third party software package to produce a good image that is suitable for the laser. Epilog recommended PhotoLaser Plus for this application. Users find it an invaluable piece of software that is easy to use and will produce much better looking images when working with wood.

Section 6: Using the Epilog Dashboard

What is Dithering? - The best way to show dithering is with an example. In the example below,

we engraved the exact same photo in Standard mode and Stucki mode. Both photos were engraved at 300 DPI. As you can see, the photos look dramatically different. As you can also see, the Standard mode shows a very structured pattern, while the Stucki pattern shows a much more random pattern that is much more pleasing to the eye.

300 DPI using Standard mode 300 DPI using Stucki mode

300 DPI using Standard mode

300 DPI using Stucki mode

Section 6: Using the Epilog Dashboard

Clipart Modes:

Standard - This mode is the default mode and will be used for most engraving

jobs that include text and clipart at 600 DPI.

Brighten – Many users find this mode good for engraving photographs onto

wood or marble at 600 DPI.

Low Res - Adds an artistic half-tone type look to the engraving.

Photograph Modes:

Floyd-Steinberg – Produces an almost wave-like pattern to an image. This

works well for some photos containing a great deal of detail. Photos with more monotone swatches of color may not be as pleasing as Jarvis or Stucki modes.

Jarvis – Many users find this mode good for engraving photographs at 300 DPI.

This mode produces a very nice looking pattern on almost all photos.

Stucki - This mode produces results that are only marginally different than the

Jarvis dithering pattern. It is also very good for engraving photographs at 300 DPI. The differences between Jarvis and Stucki are very subtle.

Dithering is a great way to enhance your engraved products, but it can be frustrating sometimes because the look that is achieved will be different from one material to the next. A graphic image that looks good on wood may not look as good on plastic. Give yourself some time to experiment with the different dithering patterns. It’s easy to do and once you have a feel for it, you will be able to use it with confidence!

Section 6: Using the Epilog Dashboard

Vector Settings

Speed

The Speed setting determines the travel speed of the carriage in Vector cutting mode and is adjustable in 1% increments from 1 to 100%. The slower the speed, the deeper the cut. Most cutting applications require relatively slow speed settings, and the speed is heavily dependent on the hardness and the thickness of the material being cut. Slower speed settings will also produce better edge

quality. Please refer to the Speed & Power Recommendations section of this

manual. High speeds are provided for draft mode only and are not intended for production applications.

Power

The Power setting determines the amount of laser energy that is delivered to the piece being cut and is adjustable in 1% increments from 1 to 100%. The higher the power, the deeper the cut. The amount of power necessary to cut completely through a given material is also heavily dependent on the hardness and the

thickness of the material. Please refer to the Speed & Power Recommendations

section of this manual.

Section 6: Using the Epilog Dashboard

Freq (Frequency)

Frequency is the number of laser pulses that the laser fires per inch of travel and is set in the dashboard and can be adjusted from 1 to 100. A lower frequency number will have the effect of less heat because fewer pulses are being used to cut the material. Lower frequency rates are helpful for products like wood where charring is evident at higher frequencies. High frequencies are useful on material like acrylic where a large amount of heat is desirable to melt, or flame polish the edges.

Very low frequencies, (from about 1 to 5) will produce a perforation, as opposed to a continuous cut.

Low Frequency Pulsing

Higher Frequency Pulsing

Section 6: Using the Epilog Dashboard

Vector Sorting

A checkmark in the vector sorting box will order the sequence of vector cuts. If sorting is enabled, you have two choices of how the vector lines will be sorted: Optimize and Inside-Out. In Optimize mode, vectors will be cut in the most efficient manner, and will generally vector the next closest line to the one just finished. This is by far the most preferred method as it saves the most time, is the most predictable and will create a continuous line path out lines that look connected, but are actually discrete line segments in the artwork. The continuous path of discrete lines is most often found in AutoCAD or other CAD programs.

Inside-Out mode will vector from the inside object first to the outside objects last. As an example, if you have a small circle surrounded by a large circle, the small circle will cut first. If sorting is not checked, the vectors will cut in the order in which they are presented, which with most software applications will mean in the order they were drawn.

Section 6: Using the Epilog Dashboard

Configurations

The “Configurations” feature is a comprehensive data management tool that is used to save all of your Dashboard settings for individual jobs. Saving the Dashboard settings as a database file allows you to retrieve the job parameters at a later time. This saves you the trouble of trying to remember what speed and power and other settings you used on a job you did three months ago. All of your settings can all be stored as a permanent record.

Epilog Fusion13000 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual