Epever SHI2000-22-G, SHI3000-22-G, SHI3000-42-G, SHI2000-42-G User Manual

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SHI-G SERIES
——Pure Sine Wave Inverter
Models: SHI2000-G/SHI3000-G
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CONTENT
1 Introduction ..................................................... 1
2 Important Safety Instructions .......................... 3
3 Inverter Operation ........................................... 5
4 Functions ........................................................ 7
5 Troubleshooting ................................ ............ 14
6 Maintenance and Warranty ........................... 15
7 Technical Specification .................................. 16
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1 Introduction
Thank you for purchasing SHI series inverters. The product is a pure sine wave inverter which can convert 24/48V DC to 220/230V AC 50/60Hz based on full digital and intelligent design. It has the mains supply bypass switchover function. It features high reliability, high efficiency, concise outline, small volume, full protection functions, easy installation and operation, etc. The inverter can be applied in many fields, such as household appliances, electric tools and industrial devices etc, especially for solar photovoltaic power system.
Features:
◆ It provides the mains supply bypass changeover function and can be switched to the inverter priority mode or bypass priority mode.
◆ Input and output complete isolation-type inverter technology.
◆ Adoption of advanced SPWM technology, pure sine wave
output.
◆ Dynamic current loop control technology to ensure inverter reliable operation.
◆ Wide DC input voltage range.
◆ Low output harmonic distortion (THD≤3%).
◆ LED indicators for input voltage range, load power range,
normal output & failure state.
◆ The output voltage and frequency (need to be consistent with the bypass voltage and frequency) can be switched automatically.
◆ Extensive protections: short-circuit, overload, AC input under/over input voltage, bypass under/over input voltage, reverse polarity (the fuse is damaged), over-temperature, and
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inverter‟s inner fault identification protections.
◆ Wide working temperature range (industrial level).
◆ Continuous operation at full power.
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2 Important Safety Instructions
As an AC power supply equipment, the inverter‟s output voltage is with the same level as that of household power plug. Mind the AC output terminals, or you may get an electric shock and result in life danger!
Attentions: ★ Connect the DC input according to the requirement strictly. The
power inverter has a relatively wide input range, but too high or too low input may cause problems even destroy the inverter.
The surge input voltage can‟t exceed 40V for 24V inverters,
80V for 48V inverters, or the inverters will be damaged.
★ A reverse polarity connection will blow the fuses in the inverter
and may damage the unit.
★ Do not connect the incoming bypass AC to the inverter‟s output
terminal. Otherwise, the inverter will be damaged. When connecting the bypass,the live line and null line must connect to the L and N bypass input terminals of the inverter.
★ Do not expose the inverter to humid, flammable, explosive or
dust environment.
★ Keep the inverter out of children touch. ★ Inverter input is recommended to connect to battery, the min.
capacity of battery (expressed in AH) should be calculated in the following way: 5times of the rated power of the inverter/battery voltage. If for testing purpose, user should select DC power supply current at least twice greater than that of the inverter rated input to keep inverter normal operation. Use DC power supply for testing may cause the damage of the inverter.
★ When the inverter works continuously, its surface may became
very hot, please make sure the air ventilation clearance around the inverter is more than 10cm. Keep away from the material or
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device which may suffer from high temperature when the inverter is working. Do not install the inverter in airproof location and keep enough space around the inverter.
★ The protective grounding must be connected to the ground. The
cross section of wire should not be less than 4mm2.
★ The wire connects between battery and inverter should be
shorter than 3m, the current density should be less than
3.5A/mm2 while the output of inverter is fully loaded. If the wire longer than 3m, the current density should be reduced.
★ It is recommended that a fuse or breaker shall be installed
between a battery, a bypass and an inverter. The rated current of the fuse or breaker shall be twice as much as that of the inverter (it shall be the same as that of the bypass).
★ Do not connect the battery charger or similar devices to the
input terminal of the inverter.
★ Do not put the inverter close to the flooded lead-acid battery
because the sparkle in the terminals may ignite the hydrogen released by the battery.
★ It‟s an off-grid inverter, if connect to the grid, the inverter may be
damaged.
★ This inverter can only be used singly, parallel connection or in
series will damage the inverters.
★ Do not touch the output terminal that the voltage is too high
when the inverter is working. The terminal connect the load only, otherwise the inverter is damaged. If you connect the load, the inverter must stop working.
★ When the voltage level and the output frequency were set, the
inverter make sure that the voltage and frequency are consistent with the bypass.
★ Do not attempt to repair the fault inverter yourself, otherwise it
may lead to a serious accident. Please contact the manufacture‟s engineer.
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3 Inverter Operation
Connect the input and output terminals accurately. Turn on the power using the ON / OFF switch on the front panel. In order to avoid the protections resulted from the surge power, please turn on AC loads one by one after the output of the inverter is normal. Please check it as below:
Set the power switch to the „OFF‟ position. Connect the load to the inverter‟s load output terminals. Connect the protective grounding to the ground.  Make sure the fuse or breaker use between battery and inverter
is off.
Connect the battery („+‟ terminal with red line, „-‟with black line).
Do not connect them by contraries, or the power inverter will be damaged.
Set the bypass control switch (an air switch of the inverter) to
the „OFF‟ position and connect it to the bypass, the live line and null line must connect to the L and N bypass input terminals of the inverter. After the connection is completed, set the external bypass switch to „ON‟ position, and the bypass indicator shall light and become green normally to show that the connection is normal.
Switch on the fuse or breaker. Switch the inverter to ON and
then turn on the loads one by one. Check the operation state of both power inverter and loads. „Green‟ of the failure LED indicator means the state is normal.
If there are different loads, it is suggested that turn on the load
with large startup current first, such as television, then turn on the load such as lamp when the inverter works stable.
If the fault indicator is „Red‟ and the buzzer alarms or no output
when you turn on devices, switch off the loads and power inverter immediately. Check the system by referring to the troubleshooting guide. Turn on the devices again according to the operation methods after the failure is removed.
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Schematic diagram of the sysem connection
Order of connection:
1. When the inverter is OFF, connect the battery and load according to the above picture.
2. After the connection of the bypass is completed, turn on the external bypass switch. If the indicator is normally lit and green, it means that the connection is normal.
3. Turn on the inverter first. Two seconds later, turn on the bypass switch. NOTE: When dismantling the inverter, switch off the loads first, then turn off the mains supply switch,
and then turn off the inverter, and finally disconnect the output and input connection lines finally.
DC Breaker DC 150A (SHI3000-22-G) DC 75A (SHI3000-42-G) DC 100A (SHI2000-22-G) DC 50A (SHI2000-42-G)
AC Breaker AC 15A (SHI3000-22-G) AC 15A (SHI3000-42-G) AC 10A (SHI2000-22-G) AC 10A (SHI2000-42-G)
AC Breaker AC 15A (SHI3000-22-G) AC 15A (SHI3000-42-G) AC 10A (SHI2000-22-G) AC 10A (SHI2000-42-G)
Mains and AC power supply(220/230VAC)
Input Wire(Distance<3m) 50mm2 (SHI3000-22-G) 25mm2 (SHI3000-42-G) 35mm2 (SHI2000-22-G) 16mm2 (SHI2000-42-G)
Output Wire(Distance<50m) 6mm2 (SHI3000-22-G) 6mm2 (SHI3000-42-G) 4mm2 (SHI2000-22-G) 4mm2 (SHI2000-42-G)
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4 Functions
DC Input Panel
AC Input Panel
Bypass switch
Input Indicator
RS485 Port
Load
Indicator
Fault
Indicator
ON/OFF Switch
Mode Switch
Switch Node
Output Port
Bypass input port
Bypass
Protective
Grounding
Fan Ventilation
Input Positive
Input Negative
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NOTE:
1) It is recommended that multi stranded wire with thickness not
greater than 6mm2 shall be used at the output port according to the requirement of the current density 4A/mm2.
2)When remove the connection wire, do stop the inverter and turn
off the bypass switch first, then insert a pointed tool into the small hole above the port and pull out the connection wire.
Input, load and fault indicator
Input
indicator
Load
indicator
Fault
indicator
Inverter
status
Red Slowly Flashing
—
Red Slowly Flashing
U
IN
<21V(Under voltage
protection immediately)
Red ON
—
Red Slowly Flashing
21V≤U
IN
<21.6V
(Under voltage protection)
Red ON — —
21.7V≤U
IN
<22.0V,
Red Slowly Flashing
—
—
22.0V≤U
IN
<24.0V
Green ON
—
—
24.0V≤U
IN
<29.0V
Green Fast Flashing
—
—
29.0V≤U
IN
<32.0V
Red Fast Flashing
—
Red Slowly Flashing
32.0V<UIN≤32.2V (Over voltage protection)
Red Fast Flashing
—
Red Slowly Flashing
UIN>32.2V(Over voltage protection immediately)
—
Red Slowly Flashing
—
P
Load
<20%P
Rated
—
Green ON
—
20%P
Rated≤PLoad
<75%P
Rated
—
Green Fast Flashing
—
P
Load
≥75%P
Rated
—
OFF
—
Input current is too high
—
—
Red and green slower flashing alternately
Over-temperature
—
Red Slowly Flashing
Red Fast Flashing
Load overload
—
Red Fast
Red Fast
Load short circuit
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Flashing
Flashing
—
—
Red ON
Output voltage abnormal
—
—
Green ON
Inverter output normal
—
—
OFF
Bypass output or inverter output is OFF(normal OFF)
NOTE:Above parameters are in 24V system at 25 ºC, please double the values in 48V system
Bypass indicator:indicator bypass input
LED Status
Bypass
Green ON
Input normal
Green OFF
Input no voltage
NOTE: Only when bypass is in priority mode, and the inverter is connected and in normal state, bypass can function the load short circuit, otherwise, the inverter will be damaged!
2) When the bypass voltage is lower than 176Vac or higher than
264Vac, the bypass output will perform a protective function, and switch to the inverter output or stop the output. When the bypass voltage recovers the range from 190Vac to 240Vac, the output will be recovered.
Alarms
Alarms
Status
Buzzer Sounds Overload or Short circuit, No Output
Over or Low input voltage, No Output
Over temperature, No Output
Inverter Fault, No Output
NOTE: The buzzer stops after 20S.
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Protections Inverter output short circuit protection:
When the inverter output end is in short-circuited, the output will be stopped immediately. Then the automatic output recovery will be delayed (the first delay is a 5s time delay, the second delay is a 10s time delay and the third delay is a 15s time delay). If the output load end is still in short-circuit after 3 attempts are conducted, the load short circuit fault shall be eliminated firstly, then manually restart the inverter so that the normal output can be restored.
Bypass output short circuit protection:
When bypass is in priority, the inverter is connected and in normal, the bypass has the load short circuit function. Otherwise, the inverter will be damaged!
When a load is in short-circuit, the bypass switch will be turned off immediately, the output will be stopped and switched to the output of the automatic delayed recovery of the inverter (the first delay is a 5s time delay, the second delay is a 10s time delay and the third delay is a 15s time delay). If the output load end is still in short-circuit after 3 attempts are conducted, the load short circuit fault shall be eliminated firstly, then manually restart the inverter so that the normal output can be restored.
Inverter output overload protection:
Overload
Feature
125%
150% and above
Working time
60S
Limited power10S
Auto recovery
for 3 times
First time 5s delay; second time 10s delay;
third time 15s delay
If the overload or short circuit status still remains when the inverter tries to recover for 3 times, you should reduce or clear the loads
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and then restart the inverter manually. Load over than 250% will be treated as output short circuit.
Bypass output overload protection:
Overload
Feature
125%
150%
200%
>230%
Working time
60S
10S
3S
<0.2S
Auto recovery
for 3 times
First time 5s delay; second time 10s delay;
third time 15s delay
If the overload or short circuit status still remains when the inverter tries to recover for 3 times, you should reduce or clear the loads and then restart the inverter manually. Load over than 250% will be treated as output short circuit.
Inverter input under voltage and overvoltage protection and recovery:
When the voltage at the input end is lower than the under-voltage or overvoltage protection threshold, the output will automatically switch to the bypass output. When the voltage at the input end is higher than the under-voltage recovery threshold or lower than the overvoltage recovery threshold, the output will switch back to the inverter output. When the voltage at the input end is higher than the under-voltage protection threshold or lower than the overvoltage protection threshold, manually re-operate the starting switch to start the inverter and then the output will restart.
Bypass input under voltage and overvoltage protection and recovery:
24V
48V
Under-voltage protection
21.6
43.2
Under-voltage recovery
25
50
Overvoltage protection
32
64
Overvoltage recovery
29
58
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When the voltage at the input end is lower than the under-voltage or overvoltage protection threshold, the output will automatically switch to the inverter output. When the voltage at the input end is higher than the under-voltage recovery threshold or lower than the overvoltage recovery threshold, the output will switch back to the bypass output.
NOTE: The starting voltage range of the bypass 190–240 Vac.
Inverter abnormality protection:
When the output voltage of the inverter is in abnormal or something has gone wrong inside the inverter, the inverter will automatically shut off for the sake of protection.
Over Temperature Protection
When the inverter internal temperature is too high, the inverter will switch to bypass output. The inverter will be output when the temperature is recovered normal.
Others
Mode Switch
The inverter output mode can be changed by using the mode
switch. When Switch 1 is set to the “ON” position, the inverter is in
the inverter output priority mode; otherwise the inverter is in the bypass output priority mode. The switch from one mode to another will take effect only after the inverter is restarted.
When the switch No.2 is on the ON side, the output voltage is
Under-voltage
protection
Under-voltage
recovery
Overvoltage
protection
Overvoltage
recovery
176Vac
190Vac
264Vac
240Vac
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230Vac, otherwise is 220Vac. When the switch No.3 is on the ON side, the output frequency is 60Hz,otherwise is 50Hz. The inverter must stop working when it be re-set the output frequency or voltage.
When the voltage level and the output frequency were set, the inverter make sure that the voltage and frequency are consistent with the bypass.
Switch Node
The inverter can be control by the other equipment through the switch node. When the switch node is link, it equal to ON/OFF switch is on. The connection between the switch node and the ON/OFF switch as follow diagram:
If need to use the switch node, a relay should be used. The rating current of the relay should not be less than 5A. The cross section of wire needs 1mm2.
POS(+)
NEG(-)
ON/OFF
Switch
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5 Troubleshooting
WARNING:
High voltage is inside the inverter, do not open or disassemble it! Attempting to service the unit yourself may cause the risk of electrical shock or fire!
Problem
Possible Cause
Solution
Input LED blink, fault red LED slow blink
Input voltage is too high or too low
Measure the input voltage. The inverter recovers when the input becomes normal.
Load LED blink, fault red LED fast blink
Overload or load short
Check out if the AC load is within the rated power or whether there is load short.
Fault indicator red and green slowly flashing alternately
Inverter over temperature
Improve the quality of ventilation and do not block the vent. Restart the inverter when it is cool down.
Fault red LED
Inverter abnormal
Remove all the connected plugs then restart. If inverter works well, please check the load and line. If the LED keeps red, the inverter has inside faults and should be returned to the factory.
The bypass indicator is OFF
The bypass no AC output
Check if there is any AC input by measuring the voltage at the bypass input end with a voltmeter
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6 Maintenance and Warranty
The casing of the inverters may be cleaned regularly with a damp cloth (not wet) to prevent accumulation of dust and dirt. The screws on the DC input terminals must be tightened.
The warranty period of the inverter is 2 year since the date of original shipping. Within the period, we will repair the product or replace the defective product for free. Return the defective with shipping cost prepaid. And provide proof of purchasing date. We will pay the return shipping charges within warranty period.
The warranty doesn‟t apply under the following conditions: 1) Damaged by accident, negligence, abuse, improper use
2) Input voltage exceed the nominal input voltage of inverter 3)Unauthorized modification or attempted repair
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7 Technical Specification
Technical Data
Types
SHI2000-22-G
SHI2000-42-G
Nominal Battery Voltage
24V
48V
Input Voltage Range
21.6 ~32Vdc
43.2 ~64Vdc
Bypass power on voltage
190~240Vac
Bypass working voltage
176~264Vac
No-load current
≤0.7A(24Vdc)
≤0.45A(48Vdc)
Output Voltage
220Vac±3% / 230Vac±10%
Continuous Power
2000 VA
Power 10 sec
3000 VA
Output way
Single phase
Output wave
Pure Sine Wave
Frequency
50/60Hz±0.2%
Distortion THD
THD≤ 3%(resistive load)
Efficiency at Rated Power
≥93%
≥94%
Max. Efficiency
≥95%
≥95%
Terminal
50mm2
Dimensions
436×249×116mm(L*W*H)
Installation
236×220mm
Hole Size
6mm
Net Weight
6.0kg
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Types
SHI3000-22-G
SHI3000-42-G
Nominal Battery Voltage
24V
48V
Input Voltage Range
21.6 ~32Vdc
43.2 ~64Vdc
Bypass power on voltage
190~240Vac
Bypass working voltage
176~264Vac
No-load current
≤1.0A(24Vdc)
≤0.7A(48Vdc)
Output Voltage
220Vac±3% / 230Vac±10%
Continuous Power
3000VA
Power 10 sec
4500VA
Output way
Single phase
Output wave
Pure Sine Wave
Frequency
50/60Hz±0.2%
Distortion THD
THD≤ 3%(resistive load)
Efficiency at Rated Power
≥93%
≥94%
Max. Efficiency
≥95%
≥95%
Terminal
50mm2
Dimensions
507×249×116mm(L* W * L)
Installation
236×270mm
Hole Size
6mm
Net Weight
7.6kg
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Environmental Parameters
Working Temperature
-20℃~ +50℃
Storage Temperature
-35℃~ +70℃
Humidity
< 95%(N.C.)
Altitude
< 5000m(Derating to operate according to
GB 7260 a height exceeding 1000 m)
Others
Insulation Resistance
Between DC input terminals and metal case: ≥550MΩ; Between AC output terminals and metal case: ≥550MΩ.
Dielectric Strength
Between DC input terminals and metal case: Test voltage AC1500V, 1 minute Between AC output terminals and metal case: Test voltage AC1500V, 1 minute
Any changes without prior notice! Version number:V1.0
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BEIJING EPSOLAR TECHNOLOGY CO., LTD.
Tel: +86-10-82894112 / 82894962 Fax: +86-10-82894882 E-mail:[email protected]
Website: http://www.epsolarpv.com/
http://www.epever.com/
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