Epever IP500-22, IP1000-22, IP1000-12, IP1500-12, IP1500-22 User Manual

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User Manual
Models:
IP350-12/22/11/21
IP500-12/22/11/21 IP1000-12/22/11/21 IP1500-12/22/11/21 IP2000-22/42/21/41
IPower Series
——Pure Sine Wave Inverter
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CONTENTS
1. Important Safety Instructions ................... 1
2. Introduction ................................................. 3
3. Designations of models ............................ 4
4. Wiring .......................................................... 5
5. Functions .................................................... 7
6. Protection .................................................. 11
7. Troubleshooting ....................................... 13
8. Maintenance ............................................. 14
9. Disclaimer ................................................. 14
10. Technical Specification ......................... 15
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1. Important Safety Instructions
As an AC power supply equipment, the inverter’s output voltage is with the same level as that of household power plug. Mind the AC output terminals, or you may get an electric shock and result in life danger!
Attentions:
Connect the DC input according to the requirement strictly. The
power inverter has a relatively wide input range, but too high or too low input may cause problems even destroy the inverter.
A reverse polarity connection will blow the fuses in the inverter
and may damage the unit.
Do not expose the inverter to humid, flammable, explosive or
dust environment.
Keep the inverter out of children touch. Inverter input is recommended to connect to battery, the min.
capacity of battery(expressed in AH) should be calculated in the following way: 5times of the rated power of the inverter/battery voltage. If for testing purpose, user should select DC power supply current at least twice greater than that of the inverter rated input to keep inverter normal operation. Use DC power supply for testing may cause the damage of the inverter.
When the inverter works continuously, its surface may become
very hot, please make sure the air ventilation clearance around the inverter is more than 10cm. Keep away from the material or device which may suffer from high temperature when the inverter is working. Do not install the inverter in airproof location and keep enough space around the inverter.
The protective grounding must be connected to the ground. The
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cross section of wire should not be less than 4mm2.
The wire connects between battery and inverter should be
shorter than 3m, the current density should be less than
3.5A/mm2 while the output of inverter is fully loaded. If the wire longer than 3m, the current density should be reduced.
A fuse or breaker should be used between battery and inverter,
the value of fuse or breaker should be twice of the inverter rated input current.
Do not connect the battery charger or similar devices to the
input terminal of the inverter.
Do not put the inverter close to the flooded lead-acid battery
because the sparkle in the terminals may ignite the hydrogen released by the battery.
It’s an off-grid inverter, do not connect the AC output terminals
to the grid or electrical source, otherwise the inverter may be damaged.
This inverter can only be used singly, parallel connection or in
series will damage the inverters.
Risk of electric shock, don’t touch output port when the inverter
is working. The output is forbidden to connect other power sources or grid, otherwise the inverter will be damaged. The inverter must be in off, when connecting load.
Do not attempt to repair the fault inverter by yourself, otherwise it
may lead to a serious accident. Please contact the manufacture s engineer.
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2. Introduction
IPower series is a kind of pure sine wave inverter which can convert. 12/24/48VDC to 220/230VAC(or 110/120VAC). Industrial design, compared with the civil design, has a wider operating temperature, easy installation and operation. The wide input voltage range is ideal for solar system application. The inverter can be applied in many fields, such as household emergency lighting system, vehicle mounted system and small field power supply etc.
Features:
Safe design with input and output electrical isolation Adoption of advanced SPWM technology, pure sine wave output Optional output voltage 220/230VAC(or 110/120VAC), choosing
by DIP switch
LED indicators for fault status and working status Lower No-load consumption
Max. efficiency up to 95%(IP2000-22, IP2000-42)①  Input protection: Over voltage protection, low voltage protection
Output protection: Over load protection, short circuit protection Over temperature protection: Temperature-controlled Fan
Ventilation; Inverter turns off automatically when overheating
Operational USB output 5VDC/1A Operational RS485 communication port
The efficiency is tested at rated input voltage,220V output with resistive load, 25 Ambient temperature,1500W and higher version 1000W and higher version support RS485 communication port optional.
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3. Designations of models
Model
Input Rated
Voltage
Output Voltage
Output Power
15 min.
IP350-12
12VDC
220/230VAC
350W
IP350-22
24VDC
220/230VAC
350W
IP500-12
12VDC
220/230VAC
500W
IP500-22
24VDC
220/230VAC
500W
IP1000-12
12VDC
220/230VAC
1000W
IP1000-22
24VDC
220/230VAC
1000W
IP1500-12
12VDC
220/230VAC
1500W
IP1500-22
24VDC
220/230VAC
1500W
IP2000-22
24VDC
220/230VAC
2000W
IP2000-42
48VDC
220/230VAC
2000W
IP350-11
12VDC
110/120VAC
350W
IP350-21
24VDC
110/120VAC
350W
IP500-11
12VDC
110/120VAC
500W
IP500-21
24VDC
110/120VAC
500W
IP1000-11
12VDC
110/120VAC
1000W
IP1000-21
24VDC
110/120VAC
1000W
IP1500-11
12VDC
110/120VAC
1500W
IP1500-21
24VDC
110/120VAC
1500W
IP2000-21
24VDC
110/120VAC
2000W
IP2000-41
48VDC
110/120VAC
2000W
220/230VAC output outlet: Universal, Australia/New Zealand, European,
Terminal(IP1000 and above models)
110/120VAC output outlet: Universal, Terminal(IP1000 and above models) All the IPower models have option for USB output.
All the IPower models have option for RS485 communication except IP350 and
IP500
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4. Wiring
(1)12/24/48Vsystem DC input
(2) 220/230V AC(or 110/120V) output
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Operation Steps: Step 1: Turn the power switch of the inverter to OFF Step 2: Disconnect the input breaker or the fuse between inverter
and battery, connect the battery terminals (+’ with red line and - with black line). Do not connect the poles by contraries.
Step 3: Use the cable no less than 4mm2 to connect the grounding terminal of the inverter to the ground.
Step 4: Connect the plug of AC load to the inverter AC outlet Step 5: Switch on the input breaker or the fuse between inverter
and battery; turn on the power switch to start the inverter. If the green indicator is on solid, turn on the loads one by one. Check the operation state of the inverter and loads.
Step 6: If there are different types of loads, it is suggested that turn on the loads with higher startup current first, such as television, then after the loads works stably, turn on the loads with lower startup current, such as incandescent lamp.
Step 7: If the Fault indicator is red and the buzzer alarms when turn on the devices, please switch off the loads and inverter immediately.
Note: When use USB port for charging, it is suggested to charge the power bank first, and then use the power bank to charge mobile phones.
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5. Functions
DC Input Panel
AC Output Panel
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DC Input Terminal Positive
RS485 communication port
(4)
DC input voltage range
(1)
USB output port (5VDC/1A)
DC Input Terminal Negative
AC output switch
Ventilation Fan
(2)
Mode switch
(5)
Grounding Terminal
Fault indicator(red)
(6)
AC Outlet
(3)
Working indicator(green)
(6)
(1) Input rated voltage
12V system input voltage range is 10.816V 24V system input voltage range is 21.632V 48V system input voltage range is 43.260V
(2) Fan Ventilation
When the heat sink temperature is higher than 50℃ or internal temperature is higher than 50, the fan will turn on automatically.
When the heat sink temperature is lower than 40 and internal temperature is lower than 40, the fan will turn off automatically.
(3) AC Outlet (optional)
Universal
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Australia/New Zealand
European
Terminal(IP1000 and above models
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(4) RS485 communication port(IP1000 and above models optional)
Working indicator
Fault indicator
Buzzer
Status
Green On Solid
Red OFF
No Sounding
Output is normal
Green Slowly Flashing(1/4Hz)
Red OFF
Sounding
Input under voltage
Green Fast Flashing(1Hz)
Red OFF
Sounding
Input over voltage
Green On Solid
Red On Solid
Sounding
Over temperature
Green OFF
Red Fast Flashing(1Hz)
Sounding
Load short circuit
Green On Solid
Red Slowly Flashing(1/4Hz)
Sounding
Overload
Green OFF
Red OFF
Sounding
Output voltage abnormal
Pins
Define
1/2
5VDC
3/4
RS485-B
5/6
RS485-A
7/8
GND
The RJ45 interface pin definition is shown below:
(5) Mode Switch
When the switch No.1 is on the ON side, output frequency is 60Hz, otherwise
is 50Hz.
When the switch No.2 is on the ON side, the output voltage is 230VAC,
otherwise is 220VAC.
NOTE: Both the output frequency and the output voltage change availability after restart the inverter.
WARNING: DO NOT turn ON/OFF the mode switch when the
inverter is working.
(6) LED indicator and Buzzer
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6. Protection
Protection
and recover
Condition
Phenomenon
Parameter
IPower-1*
IPower-2*
IPower-4*
Over voltage
protection
and recover
Input Voltage
Ui
Ui>16V
Ui>32V
Ui>64V
Output is OFF Green indicator fast flashing Buzzer sounds
Ui≤14.5V
Ui≤29V
Ui≤58V
Green indicator on solid The output is on
Low voltage
protection
and recover
Input Voltage
Ui
Ui<10.8V
Ui<21.6V
Ui<43.2V
Output is OFF Green indicator slowly flashing Buzzer sounds
Ui≥12.5V
Ui≥25V
Ui≥50V
Green indicator on solid The output is on
Over tem. protection
and recover
Tem.(T)
Heat sink T80(IP1000 T75)
or Internal T60
Inverter turns OFF
Heat sink T≤70(IP1000 T65℃)
and Internal T≤50
Inverter turns ON
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Overload
protection
and recover
Output power S Rated power P
e
S=1.2P
e①
Output is OFF after 15min Red indicator slowly flashing Buzzer sounds
S=1.5P
e
Output is OFF after 30s② Red indicator slowly flashing Buzzer sounds
S=1.8P
e
Output is OFF after 10s Red indicator slowly flashing Buzzer sounds
S>2Pe(Rated input voltage)
Output is OFF after 5s Red indicator slowly flashing Buzzer sounds
Load short circuit protection①
Output is OFF immediately Red indicator fast flashing Buzzer sounds
When output overload protection or load short circuit protection is activated, the AC output would auto-recover for three times (the first time delays for 5s, the second time delays for 10s and the third time delays for 15s). After then the AC output would not auto-recover, and it can only be recovered after restarting the inverter. (When S=1.2Pe, the models don’t have auto-recover function, except IP350 and IP500) IP350 and IP500 stop output after 1minute.
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7. Troubleshooting
Faults
Possible reasons
Troubleshooting
Green indicator slowly flashing Buzzer sounds
DC input under voltage
Measure the DC input voltage, if the voltage is lower than 10.8/21.6/43.2V. Adjust the input voltage to restore normally.
Green indicator fast flashing Buzzer sounds
DC input over voltage
Measure the DC input voltage, if the voltage is higher than 16/32/64V. Adjust the input voltage to restore normally.
Red indicator slowly flashing Buzzer sounds
Overload
Reduce the number of the AC load.
Restart the inverter.
Red indicator fast flashing Buzzer sounds
Short circuit
Check carefully loads connection, clear the fault. Restart the inverter.
Green and red indicator on solid Buzzer sounds
Over temperature
When the heat sink temperature exceeds 80 or the internal temperature exceeds 60, the inverter will automatically stop output; When the heat sink temperature below 70 and the internal temperature below 50, the inverter will resume to output.
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8. Maintenance
The following inspections and maintenance tasks are recommended at least two times per year for best performance.
Make sure no block on air-flow around the inverter. Clear up any dirt and
fragments on radiator.
Check all the naked wires to make sure insulation is not damaged for
serious solarization. Frictional wear, dryness, insects or rats etc. Repair or replace some wires if necessary.
Check and confirm that indicator and display is consistent with required.
Pay attention to any troubleshooting or error indication .Take corrective action if necessary.
Confirm that all the terminals have no corrosion, insulation damaged,
high temperature or burnt/discolored sign, tighten terminal screws to the suggested torque.
Check for dirt, nesting insects and corrosion. If so, clear up in time.  Check and confirm that lightning arrester is in good condition. Replace a
new one in time to avoid damaging of the inverter/charger and even other equipments.
WARNINGRisk of electric shock!
Risk of electric shock! Before above operations, make sure that all the power is turned off, and the electricity in the capacitances is completely discharged, then follow the corresponding inspections and operations.
9. Disclaimer
The warranty does not apply under the following conditions:
Damage caused by improper use or use in inappropriate environment Battery voltage exceeds the input voltage limit of inverter Damage caused by working environment temperature exceeds the rated
range
Unauthorized dismantling or attempted repair Damage occurred during transportation or handling Damage caused by force majeure
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10. Technical Specification
Item
IP350-12
IP350-22
IP350-11
IP350-21
Rated Input Voltage
12VDC
24VDC
12VDC
24VDC
Input Voltage Range
10.816VDC
21.632VDC
10.816VDC
21.632VDC
Input surge voltage
32VDC
44VDC
32VDC
44VDC
Output Voltage
220VAC(±5%)
230VAC(-7%+5%)
110VAC(±5%)
120VAC(-10%+5%)
Output Frequency
50/60±0.1Hz
Output Continuous Power
280W
Output Power 15 min.
350W
Surge power
750W
Power factor
0.2-1(VA lower than output continuous power)
Output Wave
Pure sine wave
Distortion THD
THD≤3%
THD≤5%
Max. Efficiency
91%
92%
90%
91%
No-load current
0.7A
0.5A
0.7A
0.5A
USB Output Port②
5VDC/Max.1A
Binding post
Φ6mm
Overall dimension
214×105.5×57.7mm
Mounting dimension
185.5×76.7mm
Mounting hole size
Φ4.2mm
Net weight
1.0kg
Test condition: Rated Input Voltage, Output Continuous Power, Resistive load. Conventional products don’t have this port; the port is optional.
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Item
IP500-12
IP500-22
IP500-11
IP500-21
Rated Input Voltage
12VDC
24VDC
12VDC
24VDC
Input Voltage Range
10.816VDC
21.632VDC
10.816VDC
21.632VDC
Input surge voltage
32VDC
44VDC
32VDC
44VDC
Output Voltage
220VAC(±5%)
230VAC(-10%+5%)
110VAC(±5%)
120VAC(-10%+5%)
Output Frequency
50/60±0.1Hz
Output Continuous Power
400W
Output Power 15 min.
500W
Surge power
1000W
Power factor
0.2-1(VA lower than output continuous power)
Output Wave
Pure sine wave
Distortion THD
THD≤3%
THD≤5%
Max. Efficiency
92%
91%
No-load current
0.9A
0.5A
0.9A
0.5A
USB Output Port②
5VDC/Max.1A
Binding post
Φ6mm
Overall dimension
232.2×132×74.5mm
Mounting dimension
205×102mm
Mounting hole size
Φ5.2mm
Net weight
1.7kg
Test condition: Rated Input Voltage, Output Continuous Power, Resistive load. Conventional products don’t have this port; the port is optional.
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Item
IP1000-12
IP1000-22
IP1000-11
IP1000-21
Rated Input Voltage
12VDC
24VDC
12VDC
24VDC
Input Voltage Range
10.816VDC
21.632VDC
10.816VDC
21.632VDC
Input Surge Voltage
20VDC
40VDC
20VDC
44VDC
Output Voltage
220VAC/230VAC (±5%)
110VAC/120VAC(±3%)
Output Frequency
50/60±0.1Hz
Output Continuous Power
800W
Output Power 15 min.
1000W
Surge power
1600W
Power factor
0.2-1(VA lower than output continuous power)
Output Wave
Pure sine wave
Distortion THD
THD≤3%
THD≤5%
Max. Efficiency
94.5%
92.5%
No-load Current
0.8A
0.5A
0.8A
0.5A
USB Output Port②
5VDC/Max.1A
RS485 Com. Port②
5VDC/200mA
Binding Post
Φ10mm
Overall Dimension
298.3×231.5×98.5mm
284.7×231.5×98.5mm
298.3×231.5×98.5mm
284.7×231.5×98.5mm
Mounting Dimension
183×220mm
163×219.5mm
183×220mm
163×219.5mm
Mounting Hole Size
Φ5.5mm
Net Weight
3.9kg
3.6kg
3.9kg
3.6kg
Test condition: Rated Input Voltage, Output Continuous Power, Resistive load. Conventional products don’t have this port; the port is optional.
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Item
IP1500-12
IP1500-22
IP1500-11
IP1500-21
Rated Input Voltage
12VDC
24VDC
12VDC
24VDC
Input Voltage Range
10.816VDC
21.632VDC
10.816VDC
21.632VDC
Input Surge Voltage
20VDC
40VDC
20VDC
40VDC
Output Voltage
220VAC(±5%)
230VAC(-7%+5%)
110VAC(±3%)
120VAC(-7%+3%)
Output Frequency
50/60±0.1Hz
Output Continuous Power
1200W
Output Power 15 min.
1500W
Surge power
2400W
Power factor
0.2-1(VA lower than output continuous power)
Output Wave
Pure sine wave
Distortion THD
THD≤3%
THD≤5%
Max. Efficiency
93%
94%
93%
94%
No-load Current
1.0A
0.6A
1.0A
0.6A
USB Output Port②
5VDC/Max.1A
RS485 Com. Port②
5VDC/200mA
Binding Post
Φ10mm
Overall Dimension
326.12×231.5×98.5mm
284.7×231.5×98.5mm
326.12×231.5×98.5mm
284.7×231.5×98.5mm
Mounting Dimension
208×220mm
163×219.5mm
208×220mm
163×219.5mm
Mounting Hole Size
Φ5.5mm
Net Weight
4.6kg
3.9kg
4.6kg
3.9kg
Test condition: Rated Input Voltage, Output Continuous Power, Resistive load. Conventional products don’t have this port; the port is optional.
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IP2000-22
IP2000-42
IP2000-21
IP2000-41
Rated Input Voltage
24VDC
48VDC
24VDC
48VDC
Input Voltage Range
21.632VDC
43.260VDC
21.632VDC
43.260VDC
Input Surge Voltage
40VDC
80VDC
40VDC
80VDC
Output Voltage
220VAC(±5%)
230VAC(-10%+5%)
110VAC(±5%)
120VAC(-10%+5%)
Output Frequency
50/60±0.1Hz
Output Continuous Power
1600W
Output Power 15 min.
2000W
surge Power
3200W
Power factor
0.2-1(VA lower than output continuous power)
Output Wave
Pure sine wave
Distortion THD
THD≤3%
THD≤5%
Max. Efficiency
95%
94%
No-load Current
0.6A
0.4A
0.6A
0.4A
USB Output Port②
5VDC/Max.1A
RS485 Com. Port②
5VDC/200mA
Binding Post
Φ10mm
Overall Dimension
326.12×231.5×98.5mm
Mounting Dimension
208×219.5mm
Mounting Hole Size
Φ5.5mm
Net Weight
4.6kg
Test condition: Rated Input Voltage, Output Continuous Power, Resistive load. Conventional products don’t have this port; the port is optional.
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Environmental Parameters
Working Temperature
-20~+45
Storage Temperature
-35~ +70
Humidity
< 95%(N.C.)
Enclosure
IP20
Altitude
< 5000 m (Derating to operate according to
IEC62040 at a height exceeding 1000 m)
Dielectric Strength
Between DC input terminals and metal case: Test voltage AC500V, 1 minute Between AC output terminals and metal case: Test voltage AC1500V, 1 minute
Others
Any changes without prior notice! Version numberV1.2
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BEIJING EPSOLAR TECHNOLOGY CO., LTD.
Tel: +86-10-82894896 / 82894112 Fax: +86-10-82894882 E-mailinfo@epsolarpv.com Website: http://www.epsolarpv.com
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